Stat-X 30T User manual

Thermal/Manual Generator
Owner’s Manual
Version 1.5
July 2019
P/N 19003
Fireaway Inc. 5852 Baker Road • Minnetonka,MN 55345

2
INTRODUCTION
Thank you for your purchase of a Stat-X®aerosol fire
suppression generator. This brief manual is designed to
provide you with a general understanding of the product,
as well as, general information on installation, operational,
and maintenance parameters. It is not a detailed design,
installation, operation, and maintenance manual. A detailed
manual may be obtained by contacting the manufacturer:
Fireaway Inc.
5852 Baker Road
Minnetonka, MN 55345
U.S.A.
www.statx.com
Stat-X systems are to be designed, installed, and
periodically inspected by trained personnel only.
No modifications are to be made to the installed system without
consulting a qualified system designer. A system is made up of
units tested within limitations contained in the detailed design,
installation, operation, and maintenance manual. The system
designer must be consulted whenever changes are planned
for the system or the protected area. An authorized installer
or system designer must be consulted after the system has
discharged.
SYSTEM DESCRIPTION
General
Stat-X thermal/manual operated units combine an
environmentally safe fire suppression agent, specially
developed components, and a thermal detection device
to provide rapid agent application. The resulting timely
suppression of fire may reduce property, facility, and
equipment damage. These units are compact and may
eliminate the need for expensive pressure vessels, nozzles,
and distribution piping associated with other fire suppression
systems. The thermally activated generator (with manual
release override or manual only operation) is strategically
placed within the protected enclosure offering significant
space savings over conventional systems.
Stat-X thermal units are designed for total flooding
applications in accordance with established design criteria.
All installations must meet the requirements of the local
authority having jurisdiction.
A single thermal/manual operated unit is used to suppress
Class A (surface), Class B, and Class C fires in specific hazard
areas, facilities, or within equipment located in enclosed areas
and confined spaces where low weight/space to extinguishing
capacity is a factor.
Stat-X thermal/manual operated units are used to suppress
fires in enclosures where an electrically non-conductive agent
is required and where low weight/space to extinguishing
capacity is a factor. The fire-extinguishing agent is an ultra-
fine aerosol, which hangs in suspension for extended periods
of time (up to one hour) providing protection against re-flash
and clean up.
Stat-X systems are not suitable for the following hazards; or,
where the following materials may be present:
• Materials, which burn with deep-seated
characteristics (wood, fiber, cotton, etc.)
• Electrical equipment operating at over 40,000 V
• Metal hydrides, pyrophoric substances, and
chemical substances that smolder and burn
without air
• Metal powders (magnesium, titanium, etc.)
• Environments which require devices specifically
listed/labeled for installation inside hazardous areas
Extinguishing Agent
The aerosol produced upon activation of the Stat-X generator
suppresses fire by a combination of chemical and physical
mechanisms similar to Halons without a negative effect on the
environment. Because of the aerosol’s ultra-fine particle size
(≤2 micron) there is a dramatic increase in the surface area
interaction between the agent and the fire.

Owner’s Manual
3
Unlike gaseous agents, the aerosol does not decompose in the
presence of fire nor does it extinguish by oxygen deprivation.
The aerosol is considered non-toxic to humans when applied
in normal design concentrations necessary to extinguish most
fires; however, certain safety restrictions should be observed
when applying and handling the generators. Exposure to the
aerosol should be limited and unnecessary exposure to the
particulate should be avoided. Exposure to the aerosol is
generally of less concern than exposure to the decomposition
products of a fire.
Toxicity: Tests conducted by Charles River Laboratories
(Tranent, Scotland) as well as others have shown that the
aerosol does not present a health hazard due to limited
accidental exposure at normal design concentrations.
Exposures under five minutes are normally considered safe.
While the components of the aerosol are not considered toxic
at normal concentration levels, ingestion of the ultra-fine
particulate may cause short-term discomfort and unnecessary
exposure should be avoided. Tests have shown no long-term
negative effects from exposure to the aerosol. In addition, the
aerosol has a high obscuration factor. US EPA has approved
Stat-X for use as a total flooding system for normally
occupied spaces.
Stat-X is US EPA SNAP listed for use in normally occupied
and unoccupied areas.
Residue and Cleaning: The ultra-fine aerosol discharge
remains in suspension for an extended period and can be
vented by a fan or air handling system. Aerosol residue, which
may have settled on the floor, equipment, or other surfaces,
can be vacuumed or wiped clean with a water & acetic acid
solution (e.g. vinegar). Settled and agglomerated particulates
following an aerosol discharge is initially deliquescent in
spaces with high humidity and is soluble in water.
Operating/Temperature Range: Stat-X thermal units are
approved to operate within a temperature range of 0 °C to +54
°C. Manual units are approved to operate within a temperature
range of -40°C to +54°C. Generators are sealed with a
non-permeable membrane and are unaffected by fluctuations
in humidity and temperature. Accelerated aging tests have
shown the generator’s charge maintains its viability for more
than 10 years under conditions ranging from - 54°C to + 54°C
and cycled relative humidity levels up to 95%.
Generator Housing Clearance
Generators must never be installed to discharge directly
on walls or equipment being protected, as this will cause
agglomeration of the aerosol in the vicinity.
Model Clearance from Combustible Materials
30T 7 0.25
60T 7 0.25
100T 13 0.50
250T 13 0.50
250MT 13 0.50
500T 13 0.50
1000MT 13 0.50
Other Safety Considerations: The aerosol discharged into
the hazard area upon activation of the generator is relatively
“cool.” However, the aerosol stream as it leaves the
generator may be above 100°C for a short distance from
the outlet of the generator. Maximum temperatures are
realized only in the last seconds of discharge. Each model
has a required installation clearance distance specified
as its “C-Zone” (see page 4). Steps must be taken to
ensure generator placement complies with this installation
requirement. The generator housing is approximately 90°C
immediately after discharge and care should be taken if
handling the post-discharge generator prior to its cooling to
ambient temperature.

4
INSTALLATION
Facility Considerations
General. Stat-X generators must be installed to facilitate proper
operation, inspection, testing, and any other maintenance
as may be necessary. Equipment must not be subject to
mechanical, chemical, or other damage, which could render
the equipment inoperative or ineffective. Equipment must
be installed in accordance with all applicable regulations,
standards and the contents of the manual.
Significant Obstructions/Agent Distribution: In cases where
there is a large ratio of fixed equipment to total volume, or
where the protected equipment is located in such a way as
to present a barrier to the free flow and distribution of aerosol
throughout the hazard area, the use of a larger number of
smaller aerosol generators may be more suitable. This will
allow for strategic placement of the aerosol generators and
improved distribution characteristics throughout the
protected area.
WARNING
AEROSOL GENERATORS CONTAIN A FLAMMABLE SOLID
ELEMENT AND MUST ONLY BE HANDLED, INSTALLED,
AND SERVICED BY A TRAINED TECHNICIAN USING THE
INSTRUCTIONS CONTAINED IN THIS SECTION. FAILURE
TO FOLLOW THESE INSTRUCTIONS COULD CAUSE A
PREMATURE DISCHARGE, INEFFECTIVE DISCHARGE, AND/
OR POTENTIAL INJURY.
Mounting: Stat-X aerosol generators are listed for both
sidewall and ceiling locations and may be mounted on walls,
beams, constructions, and columns, as long as the unit is
securely bolted to the support structure and is mounted in a
position where its “C-zone” (clearance zone where momentary
peak temperature of the discharge will not exceed 75°C) will
not impact on personnel, facilities, equipment or combustible
materials located within the protected area. Housing clearance
is required spacing of generator from combustibles and
structural materials.
Installation Requirements – Automatic Units
Model C-Zone Height Max. Required Clearance
Max. Area from Combustible
and Structural
Materials
30T 0.25 m 1.0 m 0.50 m2 7 mm
60T 0.30 m 1.8 m 0.60 m27 mm
100T 0.46 m 1.8 m 0.92 m213 mm
250T 0.95 m 2.0 m 2.13 m213 mm
250MT 0.95 m 2.0 m 2.13 m213 mm
500T 1.27 m 2.5 m 3.72 m2 13 mm
1000MT 1.70 m 3.0 m 5.33 m2 13 mm
Installation Requirements – Manual Only Operated Units
Model C-Zone Height Max. Required Clearance
Max. Area from Combustible
and Structural
Materials
30T 0.25 m 1.8 m 1.44 m2 7 mm
60T 0.30 m 2.5 m 2.89 m27 mm
100T 0.46 m 2.5 m 4.75 m213 mm
250T 0.95 m 3.50 m 11.9 m213 mm
250MT 0.95 m 3.50 m 11.9 m213 mm
500T 1.27 m 4.00 m 23.8 m2 13 mm
1000MT 1.70 m 4.88 m 23.8 m2 13 mm
Mounting Height: In general, the aerosol generators should
be mounted at or near ceiling height and angled toward the
floor at an angle to ensure three-dimensional distribution of
aerosol and an unobstructed discharge path. (15° - 30° for
sidewall mounting). To ensure maximum distribution of aerosol
throughout the hazard area, the maximum height of generator
placement from the floor must be limited as indicated above.
Underfloor applications should be mounted horizontally.

Owner’s Manual
5
Flow: Placement of the aerosol generators to ensure proper
aerosol flow and distribution is extremely important as each
generator functions as a flow nozzle. Aerosol generators
must never be positioned to discharge directly at each
other! This will cause agglomeration of the aerosol particulate,
reducing the aerosol’s extinguishing effectiveness. For the
same reason, aerosol generators must be positioned to
ensure that the aerosol stream does not impinge directly
on walls or the sides of equipment being protected.
Aerosol Generator Installation. Stat-X thermal aerosol
generators must be located within the protected enclosure.
The following installation instructions must be followed in
the exact sequence outlined below to prevent accidental
discharge, bodily injury, or property damage.
NOTE: THERMALLY OPERATED MODELS ARE TO BE INSTALLED
AS A SINGLE UNIT SYSTEM ONLY. MANUAL OPERATED
SYSTEMS MAY USE UP TO A MAXIMUM OF FOUR (4) UNITS.
1. Position mounting bracket and securely fasten in a
location and manner to allow for an unimpeded discharge
upon activation, and which ensures the generator will not be
subjected to accidental damage or movement.
Care must be taken so that the generator does not directly
discharge at close range at the wall, ceiling, or vertical
surfaces of the equipment within the hazard area.
2. The unit should be mounted as close as possible to ceiling
height in an area that will be exposed to turbulent airflow
in the event of a fire and angled to discharge down toward
the floor to ensure three-dimensional distribution of aerosol.
Potential “dead air” locations should be avoided. In unvented
enclosures avoid mounting in a corner as this may become an
area of dead air flow.
3. Remove generator from shipping container and inspect
integrity of the non-permeable membrane and generator. Do
not install if the membrane is ruptured in any way or if the
housing has been damaged in shipment.
4. Securely attach generator to the mounting bracket, taking
care to ensure that there is adequate room for the detector
mechanism and that all bolts are securely tightened in place.
5. Remove shipping caps from both the generator and the
thermal detector or manual only release head (supplied
separately).
6. Install the thermal detector or manual only release head
into the bushing on the top of the generator taking care not
to damage the threads. The detector will “bottom” into the
bushing when properly installed hand tight.
Additional Steps When Connecting To Manual Release
Cotter Pin:
7. Manual release cable pull systems include a cable with
T-handle and wall/panel bulkhead mounting hardware.
8. Run pull cable along enclosure wall in the shortest path
possible to the generator while taking care to respect the
maintenance envelopes of equipment inside the enclosure.
The number of cable bends should be minimized as these
increase pull force. The minimum cable bend radius must also
be respected to avoid jamming or increasing the friction of
the internal sliding cable rope core. Anchor the pull cable on
the enclosure wall with suitable cable tie mounts at regularly
spaced intervals such that the pull cable jacket is firmly
immoveable. Cable tie mounts must be suitable for permanent
mounting on the enclosure surface. Typical mounts are of the
adhesive backed type if surface is painted or screw mount
type if adhesives are not suitable.
9. Loop (if possible) excess cable length while respecting
the bend radius. This will allow additional cable length to
be available to remove the permanently crimped cable eye
terminal sleeve from the manual release actuator cotter pin
should it be necessary to remove the generator for servicing or
replacement.
10. Measure pull cable core length to cotter pin at the
manual actuator, and cut cable core to length, keeping into
consideration the location of the closest cable tie mount.
It is important that the free end of the pull cable outer jacket
is firmly anchored and immoveable relative to the manual
actuator on the generator. The only moving parts should be the
steel cable core sliding inside the cable jacket and the cotter
pin on the actuator.

6
11. Strip the cable jacket and expose approximately two (2)
inches of cable core (or the travel length necessary to pull
the cotter pin completely from the manual actuator). Carefully
insert the exposed cable core through the cotter pin on the
actuator, form a tight loop, insert the core into the cable sleeve,
and firmly crimp the sleeve to form a pull cable eye terminal.
Ensure that the axis of the cable core and cable jacket is
aligned with the pull direction of the cotter pin.
NOTE: DURING CABLE PULL RELEASE INSTALLATION,
EXTRA CARE SHOULD BE EXERCISED NOT TO PULL OUT
THE MANUAL ACTUATOR RELEASE COTTER PIN FROM
ACTUATOR. THIS WILL CAUSE THE GENERATOR TO
ACTIVATE. PULL FORCE IS LOW FOR A SINGLE GENERATOR
INSTALLATION. SOME INSTALLERS PREFER THE USE OF A
CARABINER SNAP HOOK BETWEEN THE ACTUATOR COTTER
PIN AND THE PULL CABLE EYE.
12. Tie the cable jacket to the last cable tie mount closest to
the manual actuator ensuring that the cable pull direction is
aligned with the cotter pin, and that the cable pull jacket is
firmly immoveable at the terminal end. The cotter pin should
be under tension when crimped to the pull cable and pull
cable eye terminal should not “dangle” loose when fitted to the
cotter pin.
13. The cable pull assembly at the manual actuator should be
installed such that the exposed cable core (or cable jacket) will
not be struck, pulled, or pushed in a manner that can cause
the cotter pin to be pulled from the manual actuator head. The
final cable tie mount should be located as close as possible to
the manual actuator.
Post Installation Checkout: After the Stat-X generators have
been installed perform the following inspection and tests:
1. Verify generator(s) is the correct size and installed per the
installation drawings.
2. Verify generator(s) mounting bracket is properly installed
and that all fittings are tight.
3. Verify generator(s) is positioned properly; check for
obstructions in the path of the aerosol discharge stream.
4. Generator(s) must be installed such that they cannot cause
personnel injury upon activation.
5. All acceptance testing shall be in accordance with any
applicable standards and the authority having jurisdiction.
OPERATION
Aerosol Generator. A solid charge of the aerosol composition
is contained within the sealed generator. Upon activation of
the initiator, the charge begins a controlled burn producing an
ultra-fine aerosol. The aerosol passes through a cooling bed
where the temperature of the aerosol is rapidly reduced before
it escapes through the discharge ports of the generator at low
pressure. Generator placement within the hazard area must
provide proper flow and distribution of the highly effective
aerosol within the protected area.
Thermal Detector. The thermal detector supplied with the
aerosol generator is rated to activate at a specified activation
temperature. Upon reaching the activation temperature,
a small eutectic element within the detector deforms
allowing release of a spring-loaded pin which activates the
aerosol generator. Detection units are available with varying
temperature options. Placement of the unit at the top of the
enclosure ensures the fastest possible reaction to heat buildup
in the event of a fire.
The detector is best located in an area that will be exposed
to turbulent airflow in the event of a fire; (i.e. near a vent
opening). In un-vented enclosures avoid mounting in the
corner as this may be an area of dead air flow.
WARNING
ENSURE FIRE IS COMPLETELY EXTINGUISHED BEFORE
VENTILATING AREA. BEFORE PERFORMING POST FIRE
MAINTENANCE PROCEDURES REFER TO THE MATERIAL
SAFETY DATA SHEET.
Post Discharge Operation: After discharge of a Stat-X fire
suppression generator(s), qualified fire suppression system
maintenance personnel must perform maintenance and
system verification procedures outlined in this manual.

Owner’s Manual
7
The following procedures must be followed in the exact
sequence to maintain and re-commission a Stat-X suppression
system:
1. After discharge, allow a minimum holding time of ten (10)
minutes
2. Always be sure to have backup portable extinguishers
at hand for use in the event of re-ignition.
3. Vent the area thoroughly by operating the ventilation system,
by fan extraction, or by opening doors and windows. To avoid
unwanted inhalation of fire by-products and aerosol, a protective
breathing apparatus or mask should be worn if it is necessary to
enter prior to complete ventilation of the hazard volume.
4. Inspect the area to ensure the fire is completely extin-
guished and that there are no localized hot spots or other
sources of re-ignition.
5. Remove spent generators, being sure to wear gloves or
other hand protection. The generators will remain quite warm
for an extended period after discharge.
6. Dispose of spent generators according to applicable federal,
state, and local regulations.
7. Contact your authorized Stat-X distributor immediately for
replacement generators. Replacement and commissioning
should only be undertaken by trained personnel.
8. Refer to the Stat-X post discharge clean-up and system
re-commissioning guide, document P/N 19006 for manufac-
turer clean-up recommendations.
MAINTENANCE
General: To ensure proper operation of your fire suppression
system; Stat-X suppression generator(s) require a systematic
maintenance program. A periodic maintenance schedule must
be instituted including an inspection log updated and main-
tained for reference. The log should, at a minimum, record the:
(1) inspection interval, (2) inspection procedure performed, (3)
maintenance performed, if any, as a result of inspection, and (4)
name of the person, and company, performing the inspection
and/or maintenance.
Preventive Maintenance: Fireaway suggests that a preventive
maintenance program require, at a minimum, the following
schedule:
Schedule Requirement
Every 6 Months Visual inspection of components and
generator(s)
Inspect bracketing and position
of generator
Perform tests of system
Every 10 Years Replace generator(s) per date code
on label
Inspection Procedures Every Six Months
1. Make a general visual inspection of all aerosol generators
for damaged or missing parts.
2. Ensure there are no obstacles inhibiting the proper operation
of the aerosol generators or distribution of the aerosol in the
event of a fire.
3. Test the entire system for functionality and possible faulty
components.
Replacement/Removal from Service: The aerosol generators
have an installed service life of ten years.
They are to be replaced ten years from the Date Code in the
lower right corner of the product label. The Date Code appears
as follows, the left most 2-digit numeric character represents
the year and the numeric series on the right represents the
month of shipment from the factory:
18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12
18 = 2018, 19 = 2019, 20 = 2020, etc. A unit marked 18 12,
for example, would have shipped in December 2018.

RECYCLING OF AEROSOL GENERATORS AFTER
DISCHARGE:
In most cases the discharged generator can be disposed of in
any landfill that handles industrial waste. However, local reg-
ulations must be researched and observed. Each discharged
aerosol generator will contain the following material:
1. Stainless steel outer shell – all
2. Mild steel cross members/spacers - all
3. Stainless steel inner shell – 100, 250, 500
4. Mild steel inner shell – 30, 60
5. Stainless steel top and bottom plates, screens – all
6. Activated Alumina: CAS 1333-84-2 (Aluminum Oxide
non-fibrous)
30T 60T 100T 250T 250MT 500T 1000MT
20g 40g 100g 550g 197g 970g 1.317g
7. Fiberglass rope (ø1cm x 50cm) – 250, 500.
8. Ceramic Paper < 15g – 30, 60, 100
9. Trace Chemicals: K2CO3 (water-soluble particulate
“trapped” in unit during discharge).
Contact your authorized distributor or Fireaway if there are any
questions relative to the above.
LIMITED WARRANTY STATEMENT
Fireaway represents that this product is free from defects in
material and workmanship, and it will repair or replace any
product or part thereof which proves to be defective in
workmanship or material for a period of eighteen (18) months
from the date of shipment from our factory. Defective units
should be returned to the factory.
Fireaway will repair, or replace, any units determined to be
defective and return such units shipping prepaid. Return or
repair shall be the purchaser’s sole remedy for defect.
Limitations of Liability
This warranty does not cover equipment damaged during
shipment or by misuse, accident, or negligence, or which has
been repaired or altered by others. Fireaway shall not under
any circumstances be liable for special or consequential dam-
ages such as, but not limited to, damage or loss of property or
equipment, loss of profits or revenue, cost of capital, cost of
purchased or replacement goods, or claims by customers of
the original purchaser. Remedies set forth herein to the original
purchaser and all others shall not exceed the price of the
equipment supplied.
This warranty is exclusively and expressly in lieu of all other
warranties, whether expressed or implied, including warranty
of merchantability or fitness.
A DETAILED MANUAL MAY BE OBTAINED BY
CONTACTING THE MANUFACTURER.
Questions concerning the information presented in this manual
may be addressed to your authorized distributor or:
Fireaway Inc. 5852 Baker Road, Minnetonka, MN 55345, U.S.A.
Stat-X products are manufactured in the USA, and sold world-
wide (excluding the Federation of Russian States) exclusively by
Fireaway Inc. under license from R-Amtech International Inc.
5852 Baker Road, Minnetonka, MN 55345, U.S.A.
Tel: [phone] • Fax: [phone]
www.statx.com ©2019 Fireaway Inc