State Water Heaters GP650YTVIT User manual

1
Instruction Manual
PRINTED0108 197481-002
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
POWER VENTED GAS MODELS W/HOT SURFACE IGNITION
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
RESIDENTIAL GAS WATER HEATERS
• For Your Safety •
AN ODORANT ISADDED TO THE GAS USED
BY THIS WATER HEATER.
www.statewaterheaters.com

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SAFE INSTALLATION, USE AND SERVICE
Your safety and the safety of others is extremely important in the installation, use and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and
others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very
important that the meaning of each safety message is understood by you and others who install, use or service this water heater.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message and
how to avoid the risk of injury.
IMPORTANT DEFINITIONS
•Qualified Installer: Aqualifiedinstaller must have abilityequivalent to alicensed tradesman in the fields of plumbing,
air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas
Code as it relates to the installation of gas fired water heaters. The qualified installer must also be familiar with the
design features of water heaters, and have a thorough understanding of this instruction manual.
•ServiceAgency: Aservice agency also musthave ability equivalent toa licensed tradesman inthefields of plumbing,
air supply, venting and gas supply, including a thorough understanding of the requirements of the National Fuel Gas
Code as it relates to the installation of gas fired water heaters. The service agency must also have a thorough
understandingof this instruction manual, and be able to perform repairs strictly in accordance with the service guidelines
provided by the manufacturer.
•Gas Supplier: The Natural Gas or Propane Utility or service who supplies gas for utilization by the gas burning
appliances within this application.The gas supplier typically has responsibility for the inspection and code approval of
gas piping up to and including the Natural Gas meter or Propane storage tank of a building. Many gas suppliers also
offer service and inspection of appliances within the building.

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GENERAL SAFETY

4
GENERAL SAFETY

5
Thank You for purchasing this water heater. Properly installed and
maintained, it should give you years of trouble free service.
Abbreviations Found In This Instruction Manual:
• CSA - Canadian Standards Association
• ANSI - American National Standards Institute
• NFPA - National Fire Protection Association
• ASME - American Society of Mechanical Engineers
• GAMA - Gas Appliance Manufacturer’s Association
• UL - Underwriters Laboratories Inc.
This gas-fired water heater is design certified by Underwriters
Laboratories Inc. under American National Standard/CSA Standard
for Gas Water HeatersANSI Z21.10.3 • CSA 4.3 (current edition).
PREPARING FOR THE INSTALLATION
1. Read the “General Safety” section, page 3 and 4 of this manual
first and then the entire manual carefully. If you don’t follow the
safety rules, the water heater will not operate properly. It could
causeDEATH, SERIOUS BODILYINJURYAND/ORPROPERTY
DAMAGE.
This manual contains instructions for the installation, operation, and
maintenanceofthegas-firedwaterheater. It alsocontainswarnings
throughout the manual that you must read and be aware of. All
warningsandall instructions are essential to theproperoperationof
the water heater and your safety. Since we cannot put everything
on the first few pages, READ THE ENTIRE MANUAL BEFORE
ATTEMPTING TOINSTALLOROPERATETHEWATERHEATER.
2. The installation must conform with these instructions and the
local code authority having jurisdiction. In the absence of local
codes, installations shall comply with theNationalFuelGasCode
(ANSI Z223.1/NFPA 54) or the Natural Gas and Propane
Installation Code (CAN/CSA B149.1) and the National Electrical
Code(NFPA70), ortheCanadian Electrical Code (C22.1).These
publications are available from The National Fire Protection
Association, 1 Batterymarch Park, Quincy, MA 02269.
3. The water heater when installed must be grounded in accordance
with the local codes, or in the absence of local codes: the National
ElectricalCode(NFPA70)or theCanadianElectricalCode(C22.1).
4. If after reading this manual you have any questions or do not
understandany portion oftheinstructions, call thelocal gas utility
or the manufacturer whose name appears on the rating plate.
5. Carefully plan the place where you are going to put the water
heater. Correct combustion,ventaction,andventpipeinstallation
are very important in preventing death from possible carbon
monoxide poisoning and fires, see Figures 1 and 2.
Examine the location to ensure the water heater complies with
the “Locating the New Water Heater” section in this manual.
6. For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures.
Instructions may be obtained from California Office of the State
Architect, 400 P Street, Sacramento, CA 95814.
7. Massachusetts Code requires this water heater to be installed in
accordance with Massachusetts 248-CMR 2.00: State Plumbing
Code and 248-CMR 5.00.
8. Complies with SCAQMD rule #1146anddistrictshavingequivalent
NOx requirements.
INTRODUCTION
TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE ...........................2
GENERAL SAFETY ............................................................. 3-4
TABLE OF CONTENTS ...........................................................5
INTRODUCTION .....................................................................5
Preparing for the Installation ............................................5
TYPICAL INSTALLATION .................................................... 6-8
LOCATING THE NEW WATER HEATER ...........................9-11
Facts to ConsiderAbout Location .............................. 9-10
Insulation Blankets .........................................................10
Combustion Air and Ventilation forAppliances
Located in Unconfined Spaces.......................................10
Combustion Air and Ventilation forAppliances
Located in Confined Spaces .....................................10-11
INSTALLING THE WATER HEATER ............................... 12-24
Chemical Vapor Corrosion .............................................12
Water Piping............................................................. 12-13
Temperature-Pressure Relief Valve ...............................13
Gas Piping......................................................................14
Sediment Traps ..............................................................15
Filling the Water Heater .................................................15
Vent PipeAssembly .......................................................15
Venting ...........................................................................15
Vent Pipe Termination ....................................................16
Planning the Vent System ..............................................17
Condensate .............................................................. 17-18
Blower Assembly Installation..........................................18
Installation of Vent System....................................... 18-20
VentAttenuationAssembly Installation Instructions .......21-22
Vent Pipe Preparation .............................................. 23-24
LIGHTING & OPERATING LABEL ........................................25
TEMPERATURE REGULATION ............................................26
FOR YOUR INFORMATION ..................................................27
Start Up Conditions
Smoke/Odor ...........................................................27
Thermal Expansion.................................................27
Strange Sounds ......................................................27
Operational Conditions...................................................27
Smelly Water ..........................................................27
“Air” in Hot Water Faucets......................................27
High Temperature Shut Off System........................27
PERIODIC MAINTENANCE ............................................ 28-30
Venting System Inspection.............................................28
Burner Operation and Inspection ...................................28
Burner Cleaning .............................................................28
Housekeeping .......................................................... 28-29
Anode Rod Inspection ....................................................29
Temperature-Pressure Relief Valve Operation ..............29
Draining ..........................................................................29
Service ...........................................................................30
LEAKAGE CHECKPOINTS ...................................................30
REPAIR PARTS .....................................................................31
TROUBLESHOOTING ..................................................... 32-34
WARRANTY ..........................................................................35

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TYPICAL INSTALLATION
* CAUTION HARNESS HAS 120 VAC. IN OPERATION.
** See "PLANNING THE VENT SYSTEM", "CONDENSATE" and "BLOWER ASSEMBLY INSTALLATION" for more
information.
***The side recirculation loop connections may not be used as the primary water inlet and outlet connections.
For your convenience, plugs are installed in these fittings at the factory. Remove these plugs if needed for
your specific installation. Otherwise (as with all connections) check for leaks while filling the tank with
water and after completing the installation. FIGURE 1
VACUUM RELIEF
VALVE
*INSTALL PER
LOCAL CODES
TEMPERATURE ADJUSTMENT BUTTONS
TEMPERATURE INDICATORS
(X)
Q Rating Plate
R Insulation
S Vent Terminal
T Drain Valve
U Igniter And Main Burner
W Drain Pan
X Control
Y Control Harness*
AA Motor & Blower
CC Condensate Fitting
(4 Places Shown)**
D D Plastic Top
E E On/Off Switch
FF Exhaust Tee
GG Elbow
GET TO KNOW YOUR WATER HEATER - GAS MODELS
A Vent Pipe
B Anode
C Hot Water Outlet
D Outlet (120 VAC)
F Gas Supply
G Main Manual Gas Shut Off Valve
H Ground Joint Union
J Dirt Leg
K Outer Door
L Union
M Inlet Water Shut Off Valve
N Cold Water Inlet
O Inlet Dip Tube
P Temperature & Pressure
Relief Valve
HH Bushing
II Nipple
JJ Condensate Tee
KK Hose Barb
LL Plug
MM Vent Pipe Assembly #1
NN Vent Pipe Assembly #2
OO Vent Pipe Assembly #3
PP Side Recirculation Loop
Inlet***
QQ Side Recirculation Loop
Outlet*** (not shown)
RR Vent Attenuation
Assembly (VAA) (Optional)
SS Access Door
CONDENSATE ASSEMBLY
(U) NATURAL GAS MAIN BURNER
WITH IGNITER ASSEMBLY
SIDE VIEW
REPLACEMENT PARTS AND DELIMING
PRODUCTS
Replacement parts and recommended delimer may be ordered through
authorized servicers or distributors. When ordering parts, provide complete
model and serial numbers (see rating plate), quantity and name of part
desired. Standard hardware items may be purchased locally.

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TYPICAL INSTALLATION
CONDENSATE HOSE AND DRAIN PAN
FIGURE 1 (continued).
*Note: Condensate Trap Loops must be oriented in a vertical plane as shown. The traps
also must be primed by filling half of the loop with water prior to operating the water heater.
Carefully plan the location of the loops and straight sections of hose prior to cutting hoses.
If necessary, secure the hoses to the side of the water heater or some other rigid structure
to prevent crimping. While securing the hoses, do not pierce or crimp the hoses.

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TYPICAL INSTALLATION
FIGURE 2.
MIXING VALVE USAGE
Thisappliance has been design certifiedascomplyingwithAmerican
NationalStandard/CSAStandardforwater heaters and isconsidered
suitable for:
Water (Potable) Heating and Space Heating: All models are
considered suitable for water (potable) heating and space heating.
HOTTER WATER CAN SCALD:
Water heaters are intended to produce hot water. Water heated to a
temperature which will satisfy space heating, clothes washing, dish
washing,andothersanitizingneedscanscaldandpermanentlyinjure
you upon contact. Some people are more likely to be permanently
injured by hot water than others. These include the elderly, children,
the infirm, or physically/mentally handicapped. If anyone using hot
water in your home fits into one of these groups or if there is a local
code or state law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addition to
using the lowest possible temperature setting that satisfies your hot
waterneeds,ameanssuchasaMixing Valve,shall beusedatthehot
watertaps used by these people or atthewaterheater. Mixing valves
areavailableatplumbingsupplyorhardwarestores.Consult aQualified
Installer or Service Agency. Follow mixing valve manufacturer’s
instructionsfor installation of thevalves. Beforechanging the factory
settingonthethermostat,readthe“TemperatureRegulation” section in
thismanual,seeFigure 26.

9
FACTSTOCONSIDERABOUTTHELOCATION
Carefullychooseanindoorlocation for the newwaterheater,because
the placement is a very important consideration for the safety of the
occupants in the building and for the most economical use of the
appliance. This water heater is not for use in manufactured
(mobile) homes or outdoor installation.
Whetherreplacinganoldwater heater or putting the water heater ina
new location, the following critical points must be observed:
1. Select a location indoors as close as practical to the vent terminal or
locationtowhichthewaterheaterventpipingisgoingtobeconnected,
and as centralized with the water piping system as possible.
2. Selected location must provide adequate clearances for servicing
and proper operation of the water heater.
Installationofthewaterheatermustbeaccomplishedin suchamanner
that if the tank or any connections should leak, the flow will not cause
damage to the structure. For this reason, it is not advisable to install
thewaterheaterin an atticorupperfloor. Whensuchlocationscannot
be avoided, a suitable drain pan should be installed under the water
heater. Drain pans are available at your local hardware store. Such
a drain pan must have a clearance of at least 1.0" (2.5cm) greater
than any point on the water heater’s outer jacket and must be piped
to an adequate drain. The pan must not restrict combustion air flow.
For example, if a circular pan is used, it must be a minimum of 27"
(69cm) in diameter. See Figure 1.
Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage may
result in property damage, even with the use of a drain pan piped
to a drain. However, unanticipated damage can be reduced or
prevented by a leak detector or water shut-off device used in
conjunction with a piped drain pan. These devices are available
from some plumbing supply wholesalers and retailers, and detect
and react to leakage in various ways:
• Sensors mounted in the drain pan that trigger an alarm or turn off
the incoming water to the water heater when leakage is detected.
• Sensors mounted in the drain pan that turn off the water supply
to the entire home when water is detected in the drain pan.
• Water supply shut-off devices that activate based on the water
pressure differential between the cold water and hot water pipes
connected to the water heater.
• Devices that will turn off the gas supply to a gas water heater
while at the same time shutting off its water supply.
INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS
(VAPORS) ARE LIKELY TO BE PRESENT OR STORED
(GARAGES, STORAGEAND UTILITYAREAS, ETC.): Flammable
liquids (such as gasoline, solvents, propane (LPor butane, etc.)
and other substances (such as adhesives, etc.) emit flammable
vapors which can be ignited by a gas water heater’s hot surface
igniter or main burner. The resulting flashback and fire can cause
death or serious burns to anyone in the area.
Also, the water heater must be located and/or protected so it is not
subject to physical damage by a moving vehicle.
LOCATING THE NEW WATER HEATER
This water heater must not be installed directly on carpeting.
Carpeting must be protected by metal or wood panel beneath the
applianceextendingbeyond the full width and depthoftheappliance
by at least 3" (7.6 cm) in any direction, or if the appliance is installed

10
in an alcove or closet, the entire floor must be covered by the panel.
Failure to heed this warning may result in a fire hazard.
Minimum clearances between the water heater and combustible
construction are0 inch at the sides and rear,5.5"(14.0 cm)fromthefront
and12"(30.5cm)fromthetop.(Standardclearance.)Ifclearancesstated
on the heater differ from standard clearances, install water heater
according to clearances stated on the heater.
Adequate clearance 24" (61.0 cm) for servicing this appliance should
be considered before installation, such as changing the anodes, etc.
A minimum clearance of 5.5" (14.0 cm) must be allowed for access to
replaceable parts such as the thermostats, drain valve and relief valve.
Wheninstallingtheheater,considerationmustbegiventoproperlocation.
Location selected should be as close to the wall as practicable and as
centralized with the water piping system as possible.
FIGURE 4.
A gas water heater cannot operate properly without the correct
amount of air for combustion. Do not install in a confined area
such as a closet, unless you provide air as shown in the “Locating
The New Water Heater” section. Never obstruct the flow of
ventilation air. If you have any doubts or questions at all, call your
gas supplier. Failure to provide the proper amount of combustion
air can result in a fire or explosion and cause death, serious bodily
injury, or property damage.
FIGURE 5.
Ifthiswater heater will beusedinbeautyshops, barber shops,cleaning
establishments,orself-servicelaundrieswith dry cleaning equipment,
it is imperative that the water heater or water heaters be installed so
thatcombustionand ventilation air be taken from outsidetheseareas.
Propellants of aerosol sprays and volatile compounds, (cleaners,
chlorinebasedchemicals,refrigerants,etc.)in addition to being highly
flammableinmanycases,willalso react to form corrosive hydrochloric
acid when exposed to the combustion products of the water heater.
The results can be hazardous, and also cause product failure.
INSULATION BLANKETS
Insulation blankets are available to the general public for external use
on gas water heaters but are not necessary with these products. The
purpose of an insulation blanket is to reduce the standby heat loss
encountered with storage tank heaters. Your water heater meets or
exceeds the Energy PolicyAct standards with respect to insulation and
standby loss requirements, making an insulation blanket unnecessary.
Should you choose to apply an insulation blanket to this heater, you
should follow these instructions (For identification of components
mentioned below, see Figure 1). Failure to follow these instructions
can restrict the air flow required for proper combustion, potentially
resulting in fire, asphyxiation, serious personal injury or death.
•Do not apply insulation to the top of the water heater, as this will
interfere with safe operation of the blower assembly.
•Do not cover the outer door, thermostat or temperature & pressure
relief valve.
•Do not allow insulation to come within 2" (5.1 cm) of the floor to
prevent blockage of combustion air flow to the burner.
•Do not cover the instruction manual. Keep it on the side of the
water heater or nearby for future reference.
•Do obtainnew warningandinstructionlabelsfrom themanufacturer
for placement on the blanket directly over the existing labels.
•Do inspect the insulation blanket frequently to make certain it
does not sag, thereby obstructing combustion air flow.
COMBUSTION AIR AND VENTILATION FOR
APPLIANCES LOCATED IN UNCONFINED SPACES
UNCONFINED SPACE is space whose volume is not less than
50 cubic feet per 1,000 Btu per hour (4.8 cubic meters per kW) of the
aggregateinputratingofallappliancesinstalledinthat space. Rooms
communicating directly with the space in which the appliances are
installed, through openings not furnished with doors, are considered
a part of the unconfined space.
In unconfined spaces in buildings, infiltration may be adequate to
provide air for combustion, ventilation and dilution of flue gases.
However, in buildings of tight construction (for example, weather
stripping, heavily insulated, caulked, vapor barrier, etc.), additional air
mayneedtobeprovidedusingthemethodsdescribedin“Combustion
Air and Ventilation forAppliances Located in Confined Spaces.”
COMBUSTION AIR AND VENTILATION FOR
APPLIANCES LOCATED IN CONFINED SPACES
CONFINED SPACE is a space whose volume is less than 50 cubic
feet per 1,000 Btu per hour (4.8 cm per kW) of the aggregate input
rating of all appliances installed in that space.
When drawing combustion air from inside a conventionally
constructed building to a confined space, such a space shall be
providedwithtwopermanent openings.ONEWITHIN12INCHES(30
cm)OFTHEENCLOSURETOPANDONEWITHIN12INCHES(30cm)
OFTHEENCLOSUREBOTTOM.Eachopening shallhaveafreearea

11
of one square inch per 1000 Btu/hr (22 cm2/kW) of the total input of
all appliances in the enclosure, but not less than 100 square inches
(645 cm2).
If the confined space is within a building of tight construction, air for
combustion and ventilation must be obtained from outdoors. When
directly communicating with the outdoors or communicating through
verticalducts,two permanent openings,locatedinthe above manner,
shall be provided. Each opening shall have a free area of not less
than one square inch per 4000 Btu/hr (5.5 cm2/kW) of total input of all
appliancesintheenclosure.Ifhorizontal ducts are used, each opening
shall have a free area of not less than one square inch per 2000Btu/
hr(11cm2/kW) of the total input of all appliances in the enclosure.
A. ALL AIR FROM INSIDEBUILDINGS: (SeeFigure5and 6)
The confined space shall be provided with two permanent openings
communicating directly with an additional room(s) of sufficient volume
so that the combined volume of all spaces meets the criteria for an
unconfinedspace.Thetotalinputofallgasutilization equipmentinstalled
inthe combinedspaceshallbeconsideredinmaking thisdetermination.
Each opening shall have a minimum free area of one square inch per
1,000Btuperhour(22cm2/kW)ofthetotalinputratingofallgasutilization
equipmentintheconfinedspace,butnotlessthan100square inches
(645 cm2). One opening shall commence within 12 inches
(30cm)of thetopandone commencingwithin12inches(30 cm)ofthe
bottomofthe enclosures.
FIGURE6.
B. ALL AIR FROM OUTDOORS: (SeeFigures 7, 8 and9)
The confined space shall be provided with two permanent openings,
one commencing within 12 inches (30 cm) of the top and one
commencing within 12 inches (30 cm) from the bottom of the
enclosure. The openings shall communicate directly, or by ducts,
with the outdoors or spaces (crawl or attic) that freely communicate
with the outdoors.
1. Whendirectly communicating withtheoutdoors,eachopening shall
have a minimum free area of 1 square inch per 4,000 Btu per hour
(5.5 cm2/kW)of total input rating ofallequipment in the enclosure,
see Figure 7.
FIGURE7.
2. Whencommunicatingwiththeoutdoorsthroughverticalducts,each
openingshallhavea minimum freeareaof1squareinchper 4,000
Btuperhour (5.5cm2/kW)of totalinputratingofallequipmentin the
enclosure,seeFigure8.
3. When communicating with the outdoors throughhorizontalducts,
eachopeningshallhaveaminimumfreeareaof1squareinchper
2,000Btuperhour(11cm2/kW))of totalinput ratingofallequipment
inthe enclosure, seeFigure 9.
FIGURE8.
4. When ducts are used, they shall be of the same cross-sectional
areaas the free areaof the openings towhichthey connect. The
minimumshortsidedimensionofrectangularairductsshallnot be
lessthan3 inches (7.6 cm),seeFigure9.
FIGURE9.
5. Alternatively a single permanent opening may be used when
communicatingdirectlywith theoutdoors,orwithspacesthat freely
communicatewiththeoutdoors.Theopeningshallhavea minimum
freeareaof1squareinch per 3,000 BTU per hour (8.3 cm2/kW)of
totalinputratingofallequipmentinenclosure.SeeFigure 9A.
FIGURE9A.
6. LouversandGrilles:Incalculatingfreearea, consideration shallbe
giventotheblockingeffectoflouvers,grillesorscreensprotecting
openings.Screensused shallnotbesmaller than1/4inch(6.4mm)
mesh.Ifthefreeareathroughadesign of louver or grille is known,
itshouldbe used incalculatingthesizeopeningrequired toprovide
thefree area specified. If thedesignand free area is notknown,it
maybeassumedthatwood louvers will be 20-25percentfreearea
and metal louvers and grilles will have 60-75 percent free area.
Louversandgrillesshall be fixedintheopenpositionor interlocked
with the equipment so that they are opened automatically during
equipmentoperation.
7. Special Conditions Created by Mechanical Exhausting or
Fireplaces:operationofexhaustfans,ventilationsystems,clothes
dryers or fireplaces may create conditions requiring special
attention to avoid unsatisfactory operation of installed gas
utilizationequipment.

12
Watersupplysystemsmay, becauseofsucheventsashighlinepressure,
frequent cut-offs, the effects of water hammer among others, have
installed devices such as pressure reducing valves, check valves, back
flow preventers, etc. to control these types of problems. When these
devicesarenot equippedwithaninternal by-pass,andno other measures
are taken, the devices cause the water system to be closed. As water is
heated,itexpands(thermalexpansion)and closed systems do not allow
for the expansion of heated water.
Thewaterwithinthewaterheatertankexpandsasitisheatedandincreases
thepressure ofthewatersystem. Iftherelievingpoint ofthewater heater’s
temperature-pressure relief valve is reached, the valve will relieve the
excesspressure. The temperature-pressurerelief valveis notintended
for the constant relief of thermal expansion. This is an unacceptable
condition and must be corrected.
Itisrecommended that anydevicesinstalledwhichcouldcreatea closed
system have a by-pass and/or the system have an expansion tank to
relieve the pressure built by thermal expansion in the water system.
Expansion tanks are available for ordering through a local plumbing
contractor. Contact the local water supplier and/or a service agency for
assistance in controlling these situations.
NOTE: To protect against untimely corrosion of hot and cold
water fittings, it is strongly recommended that di-electric unions
or couplings be installed on this water heater when connected
to copper pipe.
AllgaspipingmustcomplywithlocalcodesandordinancesorwiththeNational
Fuel Gas Code (ANSI Z223.1/ NFPA-54) or the Natural Gas and Propane
InstallationCode(CAN/CSAB149.1)whicheverapplies.Copperandbrass
tubing and fittings (except tin lined copper tubing) shall not be used.
FIGURE 10.
CHEMICALVAPORCORROSION
CORROSION OF THE FLUEWAYSAND VENT SYSTEM MAYOCCUR IF
AIRFORCOMBUSTIONCONTAINSCERTAINCHEMICALVAPORS.SUCH
CORROSION MAY RESULT IN FAILUREAND RISK OF ASPHYXIATION.
Spray can propellants, cleaning solvents, refrigerator and air
conditioning refrigerants, swimming pool chemicals, calcium and
sodium chloride (water softener salt), waxes, and process chemicals
are typical compounds which are potentially corrosive.
Do not store products of this sort near the heater. Also, air which is
brought in contact with the heater should not contain any of these
chemicals. If necessary, uncontaminated air should be obtained from
remote or outside sources.The limited warranty is voided when failure
ofwaterheateris due to a corrosive atmosphere. (See limited warranty
for complete terms and conditions).
WATER PIPING
HOTTER WATER CAN SCALD:
Water heaters are intended to produce hot water. Water heated to a
temperature which will satisfy space heating, clothes washing, dish
washing,cleaningandothersanitizing needscanscald andpermanently
injure youupon contact.Some peopleare morelikely tobe permanently
injured by hot water than others. These include the elderly, children, the
infirm, or physically/mentally handicapped. If anyone using hot water in
your home fits into one of these groups or if there is a local code or
state law requiring a certain temperature water at the hot water tap,
then you must take special precautions. In addition to using the lowest
possibletemperature settingthatsatisfiesyourhotwaterneeds, ameans
such as a *mixing valve, shall be used at the hot water taps used by
these people or at the water heater, see Figure 2. Valves for reducing
pointof usetemperatureby mixing cold and hotwaterarealsoavailable:
ConsultaQualified Installer or ServiceAgency.Follow manufacturer’s
instructions for installation of the valves. Before changing the factory
setting on the thermostat, read the “Temperature Regulation” section
in this manual.
This water heater shall not be connected to any heating systems or
component(s) used with a non-potable water heating appliance.
Allpipingcomponentsconnectedtothisunitforspaceheatingapplications
shall be suitable for use with potable water.
Toxic chemicals, such as those used for boiler treatment shall not be
introduced into this system.
Whenthe systemrequireswaterforspaceheatingat temperatureshigher
than required for domestic water purposes, a tempering valve must be
installed. Please refer to Figure 2 for suggested piping arrangement.
INSTALLING THE NEW WATER HEATER

13
Figure 10 shows the typical attachment of the water piping to the
water heater. The water heater is equipped with 3/4 inch NPT
water connections.
NOTE: If using copper tubing, solder tubing to an adapter before
attaching the adapter to the water heater connections. Do not
solder the water lines directly to the water heater connections.
It will harm the dip tube and damage the tank.
T & P Valve and Pipe Insulation (if supplied)
Remove insulation for T & Pvalve and pipe connections from carton.
FIGURE 11.
Fit pipe insulation over the incoming cold water line and the hot water
line.Makesurethattheinsulationisagainstthetopcoveroftheheater.
Fit T & P valve insulation over valve. Make sure that the insulation
does not interfere with the lever of the T & P valve.
Secure all insulation using tape.
TEMPERATURE-PRESSURE RELIEF VALVE
This heater is provided with a properly certified combination
temperature - pressure relief valve by the manufacturer.
The valve is certified by a nationally recognized testing laboratory
thatmaintains periodic inspection ofproduction of listed equipmentof
materialsas meeting therequirementsfor ReliefValvesfor Hot Water
Supply Systems,ANSI Z21.22 • CSA4.4, and the code requirements
ofASME.
If replaced, the valve must meet the requirements of local codes, but
not less than a combination temperature and pressure relief valve
certified as indicated in the above paragraph.
Thevalvemustbemarkedwithamaximumsetpressure not to exceed
the marked hydrostatic working pressure of the water heater
(150 psi = 1,035 kPa) and a discharge capacity not less than the
water heater input rate as shown on the model rating plate.
For safe operation of the water heater, the relief valve must not be
removed from its designated opening nor plugged.
The temperature-pressure relief valve must be installed directly into
the fitting of the water heater designed for the relief valve. Position
the valve downward and provide tubing so that any discharge will exit
only within 6 inches (15.2 cm) above, or at any distance below the
structural floor. Be certain that no contact is made with any live
electricalpart. The discharge opening must not be blocked orreduced
insize under any circumstances. Excessive length,over30 feet (9.14
m), or use of more than four elbows can cause restriction and reduce
the discharge capacity of the valve, see Figures 10 or 14.
No valve or other obstruction is to be placed between the relief valve
andthe tank. Donot connect tubing directlytodischarge drain unless
a 6" (15.2 cm) air gap is provided. To prevent bodily injury, hazard to
life,or property damage, therelief valve must beallowedto discharge
water in quantities should circumstances demand. If the discharge
pipe is not connected to a drain or other suitable means, the water
flow may cause property damage.
The Discharge Pipe:
•Shallnot be smallerin size than theoutlet pipe sizeof the valve, or
have any reducing couplings or other restrictions.
•Shall not be plugged or blocked.
•Shall be of material listed for hot water distribution.
•Shall be installed so as to allow complete drainage of both the
temperature-pressure relief valve, and the discharge pipe.
•Shall terminate at an adequate drain.
•Shall not have any valve between the relief valve and tank.
Thetemperature-pressurereliefvalvemustbemanuallyoperatedatleast
onceayear. Caution should be takentoensurethat(1) no one is in front
oforaroundtheoutletofthe temperature-pressurereliefvalvedischarge
line, and (2) the water manually discharged will not cause any bodily
injury or property damage because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset and
continues to release water, immediately close the cold water inlet to
the water heater, follow the draining instructions, and replace the
temperature-pressure relief valve with a new one.

14
GAS PIPING
Make sure the gas supplied is the same type listed on the model rating
plate.Theinletgas pressuremustnotexceed 14inch watercolumn(3.5
kPa)fornaturalandpropanegas(L.P.).Theminimuminletgaspressure
shown on the rating plate is that which will permit firing at rated input.
All gas piping must comply with local codes and ordinances or with the
National Fuel Gas Code (ANSI Z223.1/ NFPA-54) or the Natural Gas and
PropaneInstallationCode(CAN/CSAB149.1) whicheverapplies.Copper
andbrasstubingandfittings(excepttinlinedcoppertubing)shallnotbeused.
If the gas control valve is subjected to pressures exceeding 1/2 psi
(3.5 kPa), the damage to the gas control valve could result in a fire
or explosion from leaking gas.
If the main gas line Shut-off serving all gas appliances is used, also
turn “off” the gas at each appliance. Leave all gas appliances shut
“off” until the water heater installation is complete.
Agas line of sufficient size must be run to the water heater. Consult
the current edition of National Fuel Gas Code (ANSI Z223.1/NFPA
54) or the Natural Gas and Propane Installation Code (CAN/CSA
B149.1) and your gas supplier concerning pipe size.
There must be:
• A readily accessible manual shut off valve in the gas supply line
serving the water heater, and
• A drip leg (sediment trap) ahead of the gas control valve to help
preventdirtand foreignmaterialsfromenteringthe gascontrolvalve.
• A flexible gas connector or a ground joint union between the shut
off valve and control valve to permit servicing of the unit.
Besure to check allthe gas piping forleaks before lighting thewater
heater. Use a soapy water solution, not a match or open flame.
Rinse off soapy solution and wipe dry.
This heater is approved for operation up to 5,300 feet (1,615 m) without
alteration.Highaltitudemodelsareavailablefromthefactoryforelevations
between 5,300 feet (1,615 m) and 10,100 feet (3,079 m). For elevations
above10,100feet(3,079m)theinputratingshouldbereducedattherateof
4percentfor each 1,000feet(305meters)above sea levelwhichrequires
replacementoftheburnerorificeinaccordancewithNationalFuelGasCode
(ANSIZ223.1/NFPA 54)ortheNaturalGasandPropaneInstallationCode
(CAN/CSAB149.1). Contactyourlocalgassupplierforfurtherinformation.
Failure to replace the standard orifice with a high altitude orifice when
installedabove10,100feet(3,079m)couldresultinimproperandinefficient
operationoftheappliance,producingcarbonmonoxidegasinexcessof
safelimits,whichcouldresultinseriousinjuryordeath.Contactyourgas
supplierforanyspecific changes whichmayberequiredinyourarea.
Use pipe joint compound or teflon tape marked as being resistant to
the action of petroleum [Propane (L.P.)] gases.
The appliance and its gas connection must be leak tested before
placing the appliance in operation.
TheapplianceanditsindividualShut-offvalveshallbedisconnectedfrom
thegassupplypipingsystemduringanypressuretestingofthatsystemat
testpressuresinexcessof1/2poundpersquareinch(3.5kPa). Itshallbe
isolatedfromthegassupplypipingsystembyclosingitsindividualmanual
Shut-offvalveduringanypressuretestingofthegassupplypipingsystem
attestpressuresequaltoorlessthan1/2poundpersquareinch(3.5kPa).
Connectingthegaspipingtothegascontrolvalveofthewaterheatercan
beaccomplishedbyeitherofthetwomethodsshowninFigures12and13.
FIGURE 12. GAS PIPING WITH
FLEXIBLE CONNECTOR.
FIGURE13. GAS PIPINGWITH ALL
BLACKIRONPIPETOGASCONTROL.

15
SEDIMENTTRAPS
A sediment trap shall be installed as close to the inlet of the water
heater as practical at the time of water heater installation. The
sediment trap shall be either a tee fitting with a capped nipple in the
bottom outlet or other device recognized as an effective sediment
trap. If a tee fitting is used, it shall be installed in conformance with
one of the methods of installation shown in Figures 12 and 13.
Contaminants in the gas lines may cause improper operation of the
gascontrolvalvethatmay result in fire or explosion. Before attaching
the gas line be sure that all gas pipe is clean on the inside. To trap
any dirt or foreign material in the gas supply line, a drip leg
(sometimes called a sediment trap) must be incorporated in the
piping. Thedripleg must be readily accessible.Installin accordance
with the “Gas Piping” section. Refer to the current edition of the
National Fuel Gas Code (ANSI Z223.1/NFPA 54) or the Natural
Gas and Propane Installation Code (CAN/CSA B149.1).
FIGURE14.
FILLING THE WATER HEATER
Neverusethiswaterheaterunlessitiscompletelyfullofwater.Toprevent
damagetothetank,thetankmustbefilledwithwater.Watermustflowfrom
thehotwaterfaucet beforeturning“ON”gastothewater heater.
To fill the water heater with water:
1. Closethe water heaterdrainvalve by turningthe handle to theright
(clockwise).Thedrainvalveisonthelowerfrontofthewaterheater.
2. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when
the water heater is in use.
3. To insurecomplete filling ofthe tank, allow airto exit by openingthe
nearest hot water faucet. Allow water to run until a constant flow is
obtained. This will let air out of the water heater and the piping.
4. Checkallwaterpipingandconnectionsforleaks. Repairasneeded.
VENT PIPE ASSEMBLY
There are three parts of the vent pipe assembly that connect the water
heater exhaust (located on the lower back side of the water heater) to
the inlet of the blower assembly (mounted on top of the water heater) as
shown in Figure 1. These parts will need to be assembled according to
theinstructionsintheVENTPIPEPREPARATIONsectionofthismanual.
ThesePVCpartsshouldbeassembledwithASTMD-2564gradecement.
Assemble Vent PipeAssemblies #1, #2 and #3 (See Figure 1) prior
to cementing. The preferred orientation of Vent Pipe Assembly #1
(Condensate U-Assembly) is shown in Figure 16. However this
assembly may be rotated to a different orientation as needed for the
specific installation requirements. Note the rotational orientation of
eachpart by marking a lineseveralincheslong across the joints.The
longtubeofVentPipeAssembly #2 shouldbeapproximatelyvertical.
IfitisfoundthateitherofthetwopiecesofpipeinVentPipeAssembly
#2 are too long for proper fit-up, then remove as little material as
possible to improve the fit-up. Keep in mind that the pipes will insert
slightly further into the elbows when cement is applied as it acts as
a lubricating agent. The vertical distance from the bottom of the
Condensate U-Assembly to the floor that supports the water heater
shouldbeapproximately0.25" (0.64cm),seeFigure16.Disassemble
thepartsandcementbacktogether using the alignment marks.After
the cement dries, attach the assembly to the blower and the water
heater exhaust using the supplied rubber boots and hose clamps.
Acondensatetrapisincorporatedinthebottomofthisventpipeassembly.
See the CONDENSATE section of this manual for further details.
VENTING

16
VENTPIPETERMINATION
Thefirst step isto determine wherethe vent pipewill terminate. See
Figures 15, 20 and 21. The vent may terminate through a sidewall
as shown in Figure 20 or through the roof as shown in Figure 21.
The vent system must terminate so that proper clearances are
maintainedascitedinlocalcodesorthe current editionoftheNational
Fuel Gas Code, (ANSI Z223.1, 12.9.1 through 12.9.4) or the Natural
Gas and Propane Installation Code (CAN/CSA-B149.1).
Instructions on proper installation through a sidewall are provided
in Figure 15.
Plan the vent system layout so that proper clearances are
maintained from plumbing and wiring.
Vent pipes serving power vented appliances are classified by
building codes as "vent connectors". Required clearances from
combustible materials must be provided in accordance with
information in this manual under LOCATING THE NEW WATER
HEATER and INSTALLING THE WATER HEATER, and with the
National Fuel Gas Code and local codes.
FIGURE 15
U.S. HORIZONTAL VENT CLEARANCES
CANADIANHORIZONTAL VENTCLEARANCES
WARNING
VENT HOOD(S) MAY BE
EXTREMELY HOT
DURING OPERATION.

17
PLANNINGTHEVENT SYSTEM
Planthe route of theventsystem from the dischargeof the blower to
theplanned location of the ventterminal.
1. Layout total vent systemtouse a minimum of vent pipe and elbows.
2. Thiswaterheateriscapableofventing flue gases equivalent to 25'
(7.6m)of2"pipe,65'(19.8 m) of 3" pipe, or 128'(39.0m)of4"pipe
aslistedinTable1.
TABLE1
Number of 2" Maximum 3" Maximum 4" Maximum
90° Elbows Pipe - ft. (m) Pipe - ft. (m) Pipe - ft. (m)
1 20(6.1) 60(18.3) 120(36.6)
2 15(4.6) 55(16.8) 112(34.1)
3 10(3.0) 50(15.2) 104(31.7)
4 -- 45(13.7) 96(29.3)
5 -- 40(12.2) 88(26.8)
6 -- 35(10.7) 80(24.3)
Theminimumventlengthsforeachofthepipesizesisone90°ontop
oftheunitplus2'(61cm)ofstraightpipeandtheappropriatetermination.
NOTE: Theequivalentfeet(m)ofpipelistedaboveareexclusiveof
the termination.Thatis, the termination,withaninstalledscreen,is
assumedtobe in thesystemandtheremainder of thesystemmust
notexceedthe lengths discussed above.
3. The blower discharge adapter is made to accept only straight
sectionsof2" pipe. To start, aminimumof2 inches (5.1 cm) of 2"
pipemustbeattached to the blower discharge, seeFigure17.
If using 2" inch vent pipe:
A minimum of 2 inches (5.1cm) must be attached to the blower
before the first elbow.After the first elbow add the additional
venting required for the installation. The total system cannot
exceed the lengths discussed above, where each elbow is
equal to 5 feet (1.5m) of straight pipe.
If using 3" or 4" inch vent pipe:
Twoinches(5.1 cm) ofpipemust beattachedto theblowerdischarge
before adding a reducer to acquire the desired pipe diameter. An
appropriately sized 45 degree elbow (supplied locally-a schedule 40
DWV)ventterminalmustbeobtainedwithanequivalentscreen(supplied
inventkit).Thetotalsystemcannotexceedtheequivalentpipelengths
discussed above where each elbow is equal to 5 feet (1.5 m) of
straightpipe(3"ventpipe)or8feet(2.4 m) ofstraightpipe(4"ventpipe).
U.S. Installations
NOTE:This unit canbeventedwithPVCpipematerials (Cellular Core
ASTM-F891;DWVASTM-D2665orCSAB181.2;Schedule40, 80,120
ASTM-D1785orCSAB137.3;orSDRSeriesASTM-D2241orCSAB137.3),
CPVCpipematerials(CPVC41ASTM-D2846orCSAB137.6;Schedule
40,80ASTM-F441orCSAB137.6;orSDRSeriesASTM-F442),ABSpipe
materials(Schedule40DWVASTM-D2661orCSAB181.1orSchedule
40DWVCellularCoreASTM-F628). Thefittings,otherthantheTERMINATION
shouldbeequivalenttoPVC-DWVfittingsmeetingASTMD-2665(UseCPVC
fittings,ASTMF-438forCPVCpipeandABSfittings,ASTMD-2661/3311for
ABSpipe).IfCPVCorABSpipeandfittingsareused,thenthepropercement
mustbeusedforalljoints,includingjoiningthepipetotheTermination(PVC
Material).IflocalcodesdonotallowtheuseofthePVCterminationwhena
materialotherthanPVCisusedforventing,thenanequivalentfittingofthat
materialmaybesubstitutedifthescreeninthePVCterminalisremoved
andinserted intothenewfitting.
PVCMaterialsshoulduseASTMD-2564GradeCement;CPVCMaterials
shoulduseASTMF-493Grade CementandABSMaterialsshould use
ASTMD-2235GradeCement.
CanadianInstallationofthiswater heater must comply withCAN/CSA
B149.1- Natural Gasand Propane Installation Codewhich requires
thevent system components becertifiedto ULC S636.
This water heater has been design certified to be vented with PVC
pipe certified and marked as complying with ULC S636. This water
heateris supplied with a 2inch22.5 degree termination elbow thatis
a special fitting that must be used with this appliance. Any outlet
piping,fittingsandglueusedtoventthisappliancethat is not supplied
bythe manufacturer must comply withtheULC S636 requirements.
Ifthewaterheaterisbeinginstalledasareplacementforanexistingpower
ventedheaterinpre-existingventing,athoroughinspectionoftheexisting
ventingsystemmustbeperformedpriortoanyinstallationwork.Verifythat
thecorrectmaterialasdetailedabovehasbeenused,andthattheminimum
ormaximumventlengthsandterminallocationasdetailedinthismanual
havebeenmet.Carefullyinspecttheentireventingsystemforanysignsof
cracks or fractures, particularly at the joints between elbows and other
fittings and the straight runs of vent pipe. Check the system for signs of
sagging or other stresses in the joints as a result of misalignment of any
componentsinthesystem.Ifanyoftheseconditionsarefound,theymust
be corrected in accordance with the venting instructions in this manual
beforecompletingtheinstallationandputtingthewaterheaterintoservice.
NOTE: A. For water heaters in locations with high ambient temperatures
(above100°F)itisrecommendedthatCPVCorABSpipeandfittingsbeused.
B.A22.5degreeelbow(2"ventpipe)ora45degreeelbow (3"and4" vent
pipe)withaninstalledscreenVENTTERMINALmustbeusedinallcases.
4. Therewillbe some installations where condensatewillbeformed
inthehorizontal runs of the ventsystem.Thiscondensatewill run
intothecondensatebootattachedtotheblowerandoutthefitting.
Thewaterheaterisshippedwith condensate hose that attaches to
thefittingon thecondensateboot.No otherTee orfittingisrequired.
SeeFigures17,20and21.
CONDENSATE
Thiswaterheaterisacondensingunitandrequiresa draintobelocated
incloseproximitytoallowthecondensatetodrainsafely.Thecondensate
drainsfromtheunitattheexhaustteelocatedatthebottomofthe unit
(seefigure16) andfromtwoplaces ontheblowerassembly(see figure
17).Condensate fromthiswater heaterismildly acidic.Pleasenote that
some local codes require that condensate is treated by using a pH
neutralizingfilterprior todisposal.
NOTE:Itisimportantthatthecondensatehoseonthebottomoftheunitis
notinstalledelevatedabovetheclampthatissecuredtothesideofthe
jacket, see figure 16. This must be true for the entire length of the hose
fromtheclamptotheexitintoanappropriatedrain.Iftheseinstructionsare
notfollowedorifthecondensatehoseisblocked,waterwillspillfromthe
condensate trap. As with every water heater installation, a drain pan
should be used to prevent water damage to the surrounding area. If
necessary, a condensate pump with an incorporated reservoir may be
used to pump the water to an appropriate drain. To avoid condensate
spillage, select a pump with an overflow switch.
Caution must be used to ensure that the drain is free and clear of
debris and will not allow backflow through the condensate hose.
Considerationmustbegiventoavoidfreezing of the condensate lines
whichcouldresult inexcessivebuildupofcondensate insidethewater
heater.Waterproofheattapemay berequiredtoprevent freezingofthe
condensatelines.Pleaseensurethatthe outletofthecondensatedrain
doesnotcreateaslipperyconditionwhich couldleadtopersonal injury.

18
Thecondensate trap may beprimed by filling theCONDENSATE U-
ASSEMBLY with tap water using the supplied hose while the water
heater is not operating. The system is fully primed when the hose is
lowered below the hose clamp on the side of the water heater and
water begins to flow out of the hose. In most installations the water
heater will self-prime the condensate trap during the first full heat-
up cycle. If a sound of air bubbling through water (gurgling) is heard
while the blower is operating after the first heat-up cycle, then turn
the unit off and contact your plumber or service representative.
If these instructions are not followed, the condensate build-up will
block the exhaust outlet, which will cause improper operation.
CONDENSATESYSTEM-FIGURE16
Condensateislikelytoformintheventingsystem attachedtothis water
heater.Theventpipeshouldbeslopeddownwardawayfromtheblower
assembly (not less than 1/8" (3.2 mm) nor greater than 1/2" (12.7 mm)
per foot (30 cm) maximum). If the vent piping is vented level or sloped
upwards away from the blower assembly, then adequate means for
draining and disposing of the condensate needs to be made by the
installer. In either case, a 3/8" drain hose should be connected to the
built-in drain port. Prior to operating the water heater, make sure the
removable cap is installed on the second drain port, see Figure 17.
BLOWERASSEMBLY INSTALLATION
1. Thispowerventedwaterheatercomeswiththeblowerassemblyinstalled.
2. After the unit is set in place, make sure the blower assembly is
still mounted securely. Also make sure that one of the drain
ports of the rubber boot vent adapter is capped off. Lastly, make
sure there is no damage to the blower.
3. Condensate drains from two locations on the blower assembly as
shown in figure 17. Acondensate hose must be secured to form a
"trap"asshowninfigure17forthesecondensatedrainconnections.
These two hoses may be connected together. The hose(s) should
be routed to a suitable drain.A fitting that may be used to join the
two hoses from the blower assembly is included in a supplied kit.
FIGURE 17.
4. Make sure there is no packing material in the inlet or discharge
of the blower.
5. Make sure that the plastic tubing is still attached from the air
pressure switch to the port on the blower housing. Make sure
the plastic tubing is not folded anywhere between the pressure
switch and the blower housing.
6. Make sure the ON/OFF switchisin the OFF position andthatthe
outer harness is connected from the blower control box to the
connectoron the bottom side ofthegasvalve.
7. If the outer harness is not factory installed, make sure the ON/
OFF switch is in the OFF position and then connect the outer
harness from the blower control box to the connector on the
bottom side of the gas valve.
8. Do notpluginpowercorduntilventsystem is completely installed.
ThePower Vent operates on 110-120Vac.thereforea grounded
outlet must be within reach of the 6 foot (1.8 m) flexible power
cord supplied with the vent (See Figure 1). The power cord
supplied may be used on a unit only where local codes permit.
If local codes do not permit use of flexible power supply cord:
A. Make sure the unit isunplugged fromthewalloutlet.Remove
the plastic top cap. Remove screws and open panel on the
front of the control box on the blower.
B. Cut the flexible power cord, leaving enough to be able to make
connections. Remove the strain relief fitting from the box.
C. Install a suitable conduit fitting inside the enclosure.
D. Splice field wiring into existing wiring using code authorized
method (wire nuts, etc).
E. Be certainthat neutral and lineconnections are not reversed
when making these connections.
F. Ground heater properly. This water heater must be grounded
in accordance with the National Electrical Code NFPA 70 or
the Canadian ElectricalCode C22.1 and/orlocal codes.These
must be followed in all cases.
The water heater must be connected to a grounded metal,
permanent wiring system; or an equipment grounding
conductor must be run with the circuit conductors and
connected to the equipment grounding terminal or lead on
the water heater, see Figure 19.
G. Closethepanelonthecontrolbox.Makesurethattheaccess
panel is secured shut.
9. The blower discharge boot is made to accept only straight sections
of 2" pipe.To start off with an elbow, a short section of the furnished
pipe, a minimum of 2 inches (5.1 cm), must be cut and glued into
the end of the elbow that will mount on the discharge boot.
INSTALLATION OF VENT SYSTEM
Before beginning installation of piping system thoroughly read the
section of this manual VENT PIPE PREPARATION.
If you are installing your system so that it vents through roof, please
refertosection titledINSTALLATIONOF VERTICALVENTSYSTEM.
VENT TERMINAL INSTALLATION, SIDEWALL
1. Install the vent terminal by using the cover plate as a template to
marktheholefortheventpipetopassthroughthewall. BEWARE
OF CONCEALED WIRING AND PIPING INSIDE THE WALL.

19
CAUTION
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND
DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.
POWER VENT WIRING SCHEMATIC - FIGURE 19.
2. IftheVentTerminal is being installedontheoutsideofafinishedwall,it
maybeeasiertomarkboththeinsideandoutsidewall.Aligntheholes
by drilling a hole through the center of the template from the inside
through to the outside. The template can now be positioned on the
outsidewallusingthe drilled hole as a centeringpointforthetemplate.
3. A) MASONRY SIDE WALLS
Chiselanopeningapproximatelyonehalf inch(1.3cm)larger than
themarkedcircle.
B) WOODEN SIDE WALLS
Drillapilot holeapproximatelyonequarterinch(0.64 cm) outside of
the marked circle. This pilot hole is used as a starting point for a
saws-all or sabre saw blade. Cut around the marked circle staying
approximately one quarter inch (0.64 cm) outside of the line. (This
will allow the vent to easily slide through the opening. The resulting
gapwill be covered upbythe VentTerminalcoverplate.) Repeat this
step on inside wall if necessary.
SEQUENCE OF INSTALLATIONS, FIGURE 18
Cut a length of PVC pipe about 3.5 inches (8.9 cm) longer than the wall
thicknessatthe opening. Gluetheventterminaltothissectionofpipe.Slide
thewallplateoverthepipetostopagainsttheventterminal.Placeabeadof
caulking(notsupplied)aroundthegapbetweenthepipeandcoverplate.Apply
enoughto fillsomeofthegapbetweenthe pipeandwall.Placesomeofthe
caulkingonthebackoftheplatetoholditagainstthewallafterinstallation.Ifthe
ventpipeisinstalleduptothewall,withacouplingontheendagainstthewall
opening, the pipe with the vent terminal can be prepared for gluing before
insertingthroughthewall.Slidethepipethroughthewallandinsertintothe
couplingontheothersideofthewall,makingsurethattheventterminalends
uppointedinthecorrectposition,seeFigure18.
VENT TERMINATION - FIGURE 18.

20
INSTALLATION OF VENT SYSTEM, SIDEWALL
Withtherouteoftheventingsystemandselectionofmaterialscompleted,
as discussed in the section of this manual titled PLANNING THE VENT
SYSTEM,thethroughthewallventterminalinplaceand the first section
of piping, up to first elbow, installed at the blower it is time to complete
the installation of the venting system for the sidewall installation.
FIGURE 20
Beforecompletingtheinstallationof the venting system be sure to read
the sections of this manual discussing the proper method of cutting
and cementing PVC pipe and fittings: VENT PIPE PREPARATION.
It is recommended that the completion of the venting system start at
the blower assembly and run to the coupling on the inside wall of
the vent terminal, Figure18.
The vent system piping should be supported every 5 feet (1.5 m)
of vertical run and every 3 feet (91 cm) of horizontal run. All piping
and fittings must be joined by the proper procedures as described
under: VENT PIPE PREPARATION.
INSTALLATION OF VERTICAL VENT SYSTEM
A proper flashing or "BOOT" should be used to seal the pipe where
it exits the roof. The total vent system should not exceed the
equivalent feet of pipe as listed in Table 1.
Provide support for all pipe protruding through the roof.All piping
should be properly secured. The vent system piping should be
supported every 5 feet (1.5 m) of vertical run and every 3 feet (91
cm) of horizontal run.All piping and fittings must be joined by the
proper procedures as described under: VENT PIPE
PREPARATION.
FIGURE 21
IMPORTANT
The vent system must terminate so that proper clearances are
maintained as cited in local codes or the current edition of the
National Fuel Gas Code (ANSI Z223.1) or the Natural Gas and
Propane Installation Code (CAN/CSA-B149.1)and as listed below:
1. VentTerminationmustextendaminimumof18inches(46 cm)above
roofor18 inches (46cm)abovetheanticipatedsnow leveltoprevent
blockage of the vent termination, as shown in Figures 20 and 21.
2. The venting system shall terminate at least four (4) feet (1.2 m)
from or one (1) foot (30 cm) above any gable, dormer or other
roof structure with building interior access; i.e., vent, window, etc.
3. The venting system shall terminate three (3) feet (91 cm)
above any forced air inlet located within ten feet (3.0 m).