Static Clean Hepa Clean 3000 Owner's manual

StaticControls
HEPA Clean 3000
Filtered Ionized Air Parts Cleaning System
The HepaClean 3000 is a 1.6 Cubic Foot Clean Room in a
package seven cubic feet, weighing less than 100 pounds,
and occupying just over three feet of valuable bench space.
It is most commonly used in Medical Packaging applications
and whenever there is a requirement for scrupulously clean
parts. Contaminated and electrostatically charged parts
placed inside the cleaning chamber are instantly and
simultaneously cleaned and neutralized. The HepaClean
3000 is used both outside and inside certified Clean Rooms.
It is the only self-contained cleaning system available that
enables the user to clean parts inside a Clean Room with little
risk of contaminating the surrounding environment.
IINNSSTTAALLLLAATTIIOONN
Compressed air (or nitrogen) and electricity are required to
power the HepaClean 3000. The standard unit comes with a
1/4 NPTF pipe coupling enabling the user an option to plumb
it permanently or to a “quick disconnect” on an air hose. Both
a good pressure regulator and air filter placed ahead of the air
inlet are essential to maximize the performance of the
HepaClean 3000.
From the air in-feed connection, air is directed to a stainless
steel tube in the upper section of the cleaning chamber. Up
to 100 psi can be safely introduced to the system; however,
far less pressure is adequate for most applications. Some
trial is required to determine the minimum pressure needed to
clean the part adequately.
It will require less pressure to clean a part with a simple
shape than a complex shape with corners and valleys where
contamination can hide.
Only clean dry compressed air (or
nitrogen) should be introduced into the HepaClean 3000.
Electrically, the unit operates on house current, nominally 115
volts 50/60 Hz. It is equipped with a molded, detachable
three-pronged plug at the end of a six ft. cord.
Caution: Do
not remove the ground prong. Insert the plug only into a
receptacle with a known ground. Proper grounding of the unit
is essential for the safety of the operator and performance of
the equipment.
Place the HepaClean 3000 on a sturdy bench or table at a
height most convenient for the standing or seated operator.
Although the HepaClean 3000 is a stand-alone cleaning unit
it should be placed in the cleanest environment possible. The
“Class” of clean inside the cleaning chamber will always be
cleaner than the environment surrounding it. For example,
measuring the cleaning chamber of an activated HepaClean
3000, installed in a Class 1000 clean room, may show a
reading of less than 500.
OOppeerraattiioonn
There are two function switches on the cabinet: a light switch
turns the light on and off and the other activates the system.
The system switch has three positions: off, on, and auto.
Installation / Operation / Maintenance
The HepaClean 3000 is a stainless steel closed
loop parts cleaning system that employs three
proven cleaning tools—static neutralization, high
velocity compressed air and advanced HEPA
filtration—in a single unit that occupies just over
three square feet of valuable bench space. It is
the only self-contained cleaning system
available that allows you to clean parts in a
clean room with little risk of contaminating the
surrounding environment.
11/05
Static Clean International • 15 Adams St., Burlington, MA 01803
Tel: [phone] Fax: [phone] • www.staticclean.com

When the system switch is in the auto position, the
HepaClean 3000 is activated when the operator introduces a
part into the cleaning area breaking the photoelectric beam
inside the cabinet. In this mode, the HepaClean 3000 turns
on and off each time something enters and exits the cleaning
area. Although it takes a few seconds for the HepaClean
3000 to wind up and wind down, most operators prefer
working in the auto mode.
In the “on” position, the system overrides the photoelectric
cell keeping the HepaClean 3000 running until the switch is
changed to off or to auto. Keeping the HepaClean 3000
running eliminates the on/off dwell time but it does increase
the use and cost of air and electricity.
When the HepaClean 3000 is activated and a part enters the
cleaning chamber, a knife-like sheet of high-pressure air
passes downward in front of a pair of air ionizing bars
creating a static neutralizing turbulent wind to separate
particulate from the part. Grasp the part firmly and thrust it
into the cleaning chamber; turn the part to expose all sides to
the activated ionized air. The particles are then pulled down
and trapped inside the prefilter and HEPA filter resulting in a
clean and “neutralized” part. Remove the part from the
cleaning chamber and cover it. The time it takes to clean the
part will vary according to the nature of part and
contamination as well as size and configuration. Normally, it
will take just a few seconds.
Cleaning and Maintenance
FFiilltteerrss
Turn off the power to the HepaClean 3000 when cleaning the
interior of the unit. Replace pre-filters every 30 days or 650
hours of operation; whichever comes first. Change the pre-
filter element more frequently if contamination is seen
accumulating on the pre-filter element prior to the regularly
scheduled replacement.
Replace the HEPA filter every 1 to 3 years or 6200 hours of
operation; whichever comes first.
Failure to properly maintain
and replace the pre-filter may shorten the effective life of the
HEPA filter.
SSttaattiiccBBaarrss
Two BR2200 Static Bars (air Ionizers) are mounted at the top
inside the cleaning chamber, right and left, just above the air
tube. Each static bar has a series of “emitter” pins (or points)
protruding from a length of black plastic extrusion encased in
a rectangular aluminum extrusion. It is important to keep the
emitter pins clean and sharp in order to maintain maximum
efficiency. Clean the Bars monthly, when cleaning the pre-
filters, or whenever contaminants are visible on the pins.
Cleaning options are a soft brush, blow- off gun, vacuum, or
clean, non-particulating, damp cloth or wipe.
Do not use
harsh and or abrasive chemicals. Caution: Make sure the unit
is unplugged before cleaning the static bars.
CCaabbiinneett--IInntteerriioorraannddEExxtteerriioorr
Periodic cleaning of the exterior and interior cabinet walls,
around the cleaning chamber, and especially the perforated
stainless steel work surface on the bottom of the chamber is
necessary to capture any particulate that may have not yet
been trapped in the pre-filter or HepaClean filter. To clean
these surfaces, use a Clean Room grade cloth dampened
with 70% isopropyl alcohol and water solution or any other
Clean Room acceptable mild cleaning agents.
PPrree--ffiilltteerr
The pre-filter is a polymer mesh that traps large to moderate
size particles dislodged from parts cleaned in the cleaning
chamber. Failure to keep the pre-filter clean could result in its
clogging which can reduce air flow through the HEPA filter,
and cause particles to bounce back up into the cleaning
chamber.
To replace the pre-filter: Turn the HepaClean 3000 off. Lift
the perforated stainless steel work surface exposing the pre-
filter. Remove the pre-filter from the base of the unit. Properly
dispose of the pre-filter. Clean the surfaces surrounding the
pre-filter, especially the surface below, to remove any
particles dislodged during the removal process. Use a non-
particulating cloth lightly dampened with a70% isopropyl
alcohol / water or other mild cleaning solution.
Place the new filter in the base of the cleaning chamber. The
metal filter support should be below the filter itself. Replace
the perforated stainless steel work surface. Clean the work
surface with the cloth and solutions described above.
HHEEPPAAFFiilltteerr
The HEPA Filter is in the top, rear plenim of the HepaClean
3000. It removes the smallest particulate from the air prior to
its entry into the cleaning chamber. With proper pre-filter
maintenance, the HEPA Filter will function effectively for
several years but eventually, it will become contaminated and
need replacement.
To replace the HEPA Filter: Remove the top rear panel from
the HepaClean 3000. Loosen the hex nuts that secure the
filter in place. Carefully slide the HEPA filter out from its shelf.
Properly dispose of the filter. Slide the new filter on to the
shelf making certain that it is properly aligned. The arrows on
the side of the filter housing should point towards the top of
the HepaClean 3000 and the gasket should be down on the
shelf. Secure the new filter with the hex nuts. Reattach and
snugly secure the back panel.
Installation/Operation/Maintenance
StaticControls
HEPA Clean 3000
2

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Before adjusting the cell be sure that the perforated stainless
steel work surface on the floor of the cleaning chamber is
clean, in place and properly seated and that the cell is facing
straight downward. If not, the cell will not perform properly or
may not perform at all.
To adjust the eye:
• Turn the system switch to the automatic position.
• Use a small eyeglass screwdriver to turn the sensitivity
adjustment screw (on the cell) counter clockwise all
the way. The green LED on the cell should not be
illuminated at this time. Make sure neither your hand
nor any other object is obstructing the face of the cell
while you slowly turn the sensitivity adjustment screw
clockwise just enough until the green LED lights up.
Stop there.
• Check this adjustment by putting your hand under the
cell; this should activate the system and set it up for
maximum sensitivity.
• Next, adjust the time delay to a setting that would
enable the operator sufficient cleaning time and shut
off after a reasonable idle time. (1second to 30
seconds)
Spare Parts
7.5Kv Power Supply item # 2224
Static Bar item # 4402
Blower item # 1230
Blower Capacitor item # 3089
Blower Inlet Guard item # 3091
Pre-filter Assembly item # 4212
HEPA Filter item # 1231
Photoelectric cell item # 1229
Fluorescent Light assembly item # 2537
Specifications
Exterior Cleaning Chamber
Width: 14 inches 14 inches
Height: 26 inches 10 inches
Depth: 33 inches 20 inches
Weight: approximately 95 pounds
Max. Current: 3 amperes
Input Power: 115 VAC 50/60Hz
Features:
• Stainless Steel Construction
• HEPA filter (99%efficient at 0.3 micron)
• Multi-layered pre-filter
• Direct drive high velocity air blower with balanced
impeller for quiet operation
• Lighted rocker switch
• Fluorescent Interior work light
• Perforated stainless steel work surface
• Motion sensor for automatic operation
• Solenoid valve for automatic operation
• Removeable side panels for pass through operation;
can also be mullioned together
Installation/Operation/Maintenance
3
Filtered Ionized Air Parts Cleaning System

AAbboouutt SSttaattiiccCClleeaann
At Static Clean , we’ve been providing Static and Contamination Control Solutions to clients nationwide since 1973. We
capitalize upon this wealth of experience to service our customers in a variety of ways. Whatever their needs, our
comprehensive approach to controlling static / contamination translates into a much lower total cost of ownership solution
for them.
IInndduussttrriiaallAApppplliiccaattiioonnss
For our customers, we provide a line of Static and Contamination Control industrial products including static bars, power
supplies, ionizers and WebVacs that we manufacture ourselves. These exceptional products address a host of common
process problems including mis-feeds, poor lamination, jogging and stacking problems, shock to operators, jammed
injection molds, particle contamination, fires and explosions.
To minimize your downtime, we offer immediate turnaround on many sizes—contact the factory about our 24-Hour
Turnaround Program.
StaticControls
HEPA Clean 3000
Filtered Ionized Air Parts Cleaning System
Additional Electrostatic Products and Services
4
• Innssttrruummeennttss,,EElleeccttrroossttaattiiccMMeeaassuurriinngg::Miniature Handheld
and Rack Mount, mV to kV Voltmeters, Fieldmeters,
Monitors and Alarm; Resistivity / Resistance Meters (104-
1014); NanoAmmeters and Nanocoulombmeters; Faraday
Cups and Charged Plate Analyzers.
• EEqquuiippmmeenntt,,SSttaattiiccNNeeuuttrraalliizziinngg::Ionizing Air Blowers,
Shockless Air Nozzles, Air Guns, Shockless Air Knives,
Shockless Rectangular (model BR2200) and Round (model
BR1200) Static Bars, Grounding Bars and Passive
Brushes.
• SSttaattiiccNNeeuuttrraalliizziinngg//VVa
accuuuumm::Web Cleaners and Sheet
Cleaners (Narrow and Wide)
• PPoowweerrSSuupppplliieess::120-240VAC, 50-60hz (4 to 7.5kV)
14-110VAC/DC (1 to 20kV), Constant Voltage - Constant
Current Controllers
• SSttaattiiccGGeenneerraattiinngg::Bars (4 to 120 inches); Spot Chargers.
• WWoorrkkFFuurrnniittuurree::Static Dissipating and Conductive Surface,
Benches and Chairs.
• EEqquuiippmmeenntt,,CCoonnttaammiinnaattiioonnCCoonnttrrool
lss::Medical Blister & Parts
Cleaning Stations HepaClean 2500 & HepaClean 3000
Parts Cleaning Chambers
• MMaatteerriiaallss,,EESSDD::Flooring, Mats & Personal Grounding.
• MMaatteerriiaallHHaannddlliinngg::Conductive and Static Dissipative Bins,
Boxes, Trays, Bags, Carts and Trolleys.
• SSeerrvviicceess::Electrostatic (ESD) Audits, In-plant Surveys,
Training, Consultation, and Application Engineering.
Static Clean International • 15 Adams St., Burlington, MA 01803
Tel: [phone] Fax: [phone] • www.staticclean.com