Static Clean PT6000 User manual

Particle Trap Operation Manual
Particle Trap Oper
a
PT6000
PT-Min
n
i

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 2 of 10
Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: 781 229
-
7799 :: Fax: 781 229
-
4555
::
www.staticclean.com
p.
2
of
10

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 3 of 10
Introduction
Why use the Particle Trap
When trying to dislodge particles from various substrates, especially plastic parts and trays, the use of ionizing
air guns, ionizing nozzles and air knives are commonly used devices that not only aid in getting the
contaminants off the product, but the fact that they control the static electricity means that the particles are
not re-attracted to the newly cleaned materials. Where do the particles go? The problem is that they either
fall to the floor, onto a workstation or to personnel, which means that they stay around and could eventually
be the cause of rejects and poor yields. The problem is solved by using a blow-off device within the hood
of the Particle Trap which utilizes a reverse fan to pulls ambient air into the cabinet that is supported by a
pre-filter and HEPA-filter system so that the exit air is free of unwanted contaminants. The quick change
pre-filter makes the Particle Trap the ideal system to enhance the process and increase yields that translate
into higher profits.
Although the systems works best when incorporating an ionized air device to neutralize static electricity, as a
stand-alone process tool, the Particle Trap can also be positioned near a critical point in the process. The
Particle Trap will act as a vacuum to attract particle into the filters of the unit and away from particle-
sensitive products typically found in Medical Device Manufacturing, Optics, Coatings, Electronics and
other applications that require clean parts.
Optional
If you wish to convert the Particle Trap to an
Ionized Air Cleaning System, simply mount
one of our Ionizing Air Knives to the front of the
Particle Trap above the entrance or use an Ionizing
Air Gun and perform the cleaning action within the
workspace of the clear view Lezan hood.
Pictured is the Static Clean ZappPLUS Ionizing
Nozzle - this hands-free blow-off nozzle gives the
operator the versatility and flexibility to mount and
position the nozzle at a desired spot for high-impact
cleaning;

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 4 of 10
Specifications PT6000 PT-Mini
Width 21 inches (not with latches) 11 inch
Height 12 inches 11 inch
Depth Total 20 inches 18-1/2 inch
Depth Cabinet 9 inches 9-1/2 inch
Depth Hood 11 inches 9 inch
Weight 36 pounds 21.5 pounds
Max. Current 0.88 Ampere
Nominal Current 0.60 Ampere
Fuse 2 Ampere
Input Power 115 VAC 50/60Hz
Sound 62 dba
Face Velocity 110 feet per minute
Volume Flow 192 cubic feet per minute 92 cfpm
Sound, away 63 dba @ 3 feet front
Cabinet Welded steel
Paint Epoxy Powder Coat thermally processed
Fan Plastic PA6, fiberglass reinforced
Thermal Overload Protector wired internally.
Bearing Sealed Ball Bearings
Conforming
To Standard EN60335-1; CE
Approval UL507; CSA C22.2

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 5 of 10
Specifications
Mains-Input Fusing
removable 5x20mm 2AG fuse-holder cartridge (externally accessible on side panel)
Operating Temperature
0C to 40C / 32¡F to 104¡F ambient
Mains-Input Connection
IEC-320 receptacle
Input Ratings
120VAC @ 50/60Hz nom. ±10%, 3ARMS max.
Thermal Protection
shutdown internal fan (over-temperature)
The HEPA-Filter is a custom made pleated media, aluminum frame, sealed unit.
PT6000 PT-Mini
Efficiency 99.99 at 0.3 micron
WG 0.81 at 100 fpm
Width 20 inch 9-1/8 inch
Height 10 inch 9-1/8 inch
Depth 2-1/2 inch 3 inch
The Medical Grade Pre-Filter is a custom selected pleated media, all plastic framed unit.
PT6000 PT-Mini
MERV-11 ASHRE Std. 52,2 1999
WG 2.0 at 100 fpm
Width 20 inch 10 inch
Height 10 inch 10 inch
Depth 1 inch 1 inch

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 6 of 10
Installation
CHOOSING A SUITABLE LOCATION
Location impacts the nature and extent of external airflow disturbances, which may affect performance
of the cabinet when it is exposed to these disturbances.
When installing the cabinet, it should be located as far away as possible from sources of airflow
disturbance and in an orientation which optimally shields the cabinetÕs airflow from all external airflow
disturbances. Please note that the cabinet should not be placed in front of another cabinet.
Please follow these guidelines when choosing a suitable location for your cabinet:
The location must be far away from :
a. personnel traffic flows
b. air vents (in and out)
c. door and window
d. any other sources of disruptive air currents or air drafts
If drafts or other disruptive air currents exceed the face velocity of the filter, the potential exists for
contaminated air to enter the work zone of the cabinet.
¥ A minimum distance of one foot from the rear is recommended for exhaust air flow.
¥ A clearance of six feet in front of cabinet is strongly advised in order to maintain proper airflow.
Cleaning
Turn off the power to the Particle Trap when cleaning the interior of the unit.
Periodic cleaning of all Lexan¨ polycarbonate sheet products can be accomplished easily and without the need
for specialized cleaning agents. However, as is the case with all thermoplastic materials, certain chemicals can
cause structural as well surface damage and precautions need to be taken to avoid any aggressive cleaning
agents.
The basic cleaning agent for all Lexan¨ polycarbonate products is a solution of lukewarm water with mild soap
or household detergent, using a soft cloth or sponge to loosen any dirt and grime. All surfaces are then rinsed
with cold water and dried with a soft cloth to prevent water spotting. However, in some cases this may not be
sufficient and certain solvent cleaners may be needed to remove stubborn stains, graffiti etc. In these cases the
following list of cleaning agents are approved for use at room temperature:
Methyl alcohol, Ethyl alcohol, Butyl alcohol, Isopropyl alcohol, White spirit, Heptane, Hexane

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 7 of 10
Maintenance
The Particle Trap Product Line requires very little maintenance other than routine replacement of the Pre-Filters
and Hepa-Filter at various intervals. The Pre-Filter should be replaced on a monthly Preventive
Maintenance (PM) schedule or by visual inspection for earlier replacement if the need dictates. Replace
pre-filters every 30 days or 650 hours of operation; whichever comes first. Change the pre-filter element
more frequently if contamination is seen accumulating on the pre-filter element prior to the regularly
scheduled replacement. Replace the HEPA filter every 1 to 3 years or 6200 hours of operation; whichever
comes first. Failure to properly maintain and replace the pre-filter may shorten the effective life of the
HEPA filter. Like most Hepa-Filters, the life expectancy is between one and three years depending on
usage and environment. For Cleanroom environments the Hepa-Filter can last closer to three years, but in
low level cleanroom or general production environments, the Hepa-Filter will have a lower lifespan.
The Pre-filter element is replaced by releasing the draw latches on each side and removing the Lexan Hood,
which releases the front grill with the incorporated Pre-Filter channels. Slide the old filter out and the new
filter in, (see the illustration on page 8)
NOTICE; the wire support mesh built into each Pre-Filter should be ÒdownstreamÓ facing inside the
cabinet. If you can see the wire after reassembly from the operators view - the filter is installed backward.
Pre-Filters are available as a case of six filters, ordered under part number;
PT6000 680-0006CASE per case of 6. Pre-Filter, Medical Grade
PT-Mini 680-0007CASE per case of 12, Pre Filter, Medical Grade
Safety Precaution: Hepa-Filter access.
The power source must be disconnected from the mains when accessing the Hepa-Filter, the internal fan blades
are exposed and do not have a guard. Unplug the power cable to be certain power cannot be applied.
The HEPA-Filter is accessed by removing the rear panel that it is attached to.
Remove the front hood and place the cabinet on a table lying face down. Remove the #8 screws (see the
illustration on page 9). Loosen and rotate, or completely remove the four Filter Straps. The HEPA Filter may
be stuck to the rear panel and require significant persuasion to break free. The filter housing has a gasket on
one face, the gasket must engage the rear panel and be compressed, when placing the new filter on the rear
panel be mindful of the perimeter flanges, they must seat inside the filter metal frame.
Procedure; At re-install, lay the rear panel on a work surface with flanges up-facing; place the HEPA Filter onto
the rear panel with the gasket down-facing and centered on the opening; engage (4) clips then tighten slightly as
you carefully align the HEPA filter so the flanges fit inside the HEPA filter frame. tighten all (4) clips to seal
gasket to rear panel.
HEPA Filters are available individually, ordered as part number;
PT6000 680-0001 sold as each.
PT-Mini 680-0005 sold as each.

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 8 of 10
Flip the toggle clamps open to remove
the Lexan Hood and the Front Grill.
Slide the filter out toward the right.
Replace the filter with the wire support
side facing inward, toward the blower
Pre-Filter Part Number;
PT6000 #680-0006CASE = Carton of Six, Medical Grade
PT-Mini #680-0007CASE = Carton of Twelve, Medical Grade
Static Clean Particle Trap, pre-filter remove

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 9 of 10
Remove the Power Cord !
Remove the Hood, place the unit face down
Remove qty=12, #8 rear panel screws
Loosen or remove the Qty=4 filter brackets
Separate the filter from the rear panel
Attach the new filter to the rear panel, the gasket faces
the rear panel, be mindful to remain clear of the rear
panel flanges (see full instructions)
Tighten the Qty=4 nuts until they bottom snug, this will
properly compress the gasket
Flanges
HEPA Filter
# 680-0001

Particle Trap Installation and Operation Manual
Static Clean International :: Made in USA :: Tel: [phone] :: Fax: [phone] :: www.staticclean.com p. 10 of 10
If you wish to convert the Particle Trap to an
Ionized Air Cleaning System, simply mount
one of our Ionizing Air Knives to the front of the
Particle Trap above the entrance or use an Ionizing
Air Gun and perform the cleaning action within the
workspace of the clear view Lezan hood.
Pictured is the Static Clean ZappPLUS Ionizing
Nozzle - this hands-free blow-off nozzle gives the
operator the versatility and flexibility to mount and
position the nozzle at a desired spot for high-impact
cleaning;
For more details on the ZappPLUS, please see page
11 & 12 of this manual.
Pictured is the PIEZONIZER AGZIII High
Frequency Air Ionizer.
The AGZIII is a compact lightweight Ionizing
air gun that eliminates static electricity with
excellent Ion Balance and Fast Static Decay
Rates that make it ideal for most applications
that require static elimination.
The gun comfortably fits into the hand of an
operator, and can be directed at isolated areas
where other devices fail or can not effectively
deliver ionization.
Call Static Clean for a Data Sheet and
Technical Specifications.