STI CMCP7504 User manual

CMCP7504
MachineMonitoringSystem
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UserManual
Copyright2022bySTIVibrationMonitoringInc.
AllRightsReserved
Rev.7.0(March2022)

STIVibrationMonitoringInc.CMCP75042
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TableofContents
SystemOverviewPage3
SystemFeaturesPage4
FunctionandPartsDescriptionPage6
DisplayOverviewPage7
InstallationandPowerPage8
SystemWiringPage9
Removing/InstallingInputModulesPage10
InputModuleCharacteristicsPage10
InputModuleSpecifications
(AA)AccelerationModule,AccelerometerInputPage11
(AV)VelocityModule,AccelerometerInputPage12
(VV)VelocityModule,Piezo‐VelocityInputPage13
(RV)RadialVibration,ProximityProbeInputPage14
(TP)ThrustPosition,ProximityProbeInputPage15
(GE)EnvelopedAcceleration,AccelerometerInput  Page16
(SV)SeismicVelocity,ElectromechanicalVelocityInput  Page17
(AM)Analog,VoltageorCurrentInputPage18
(TM)Temperature,RTDorVoltageInputPage19
AuxiliaryTemperatureInputPage20
AuxiliarySpeedInputsPage21
SpeedSyncPage22
RelayOutputsPage23
ConfigurationSoftwareOverview,InstallationandUsagePage24
ParameterDefinitionsPage28
ModbusOutputsPage30
DataView–OverallValueRecordingPage32
SignalSaver–RawSignalRecordingPage33
TechnicalSpecificationsPage34
DimensionalDrawingPage35
MountingDimensionsPage36
RevisionHistoryPage37
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STIVibrationMonitoringInc.CMCP75043
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SystemOverview
STI’sCMCP7504isageneral‐purposemonitoringsystemcapableofcontinuouslymonitoringupto4
channelsofvibration,position,ortemperature.TheCMCP7504canbeconfiguredtooperateasa
standaloneprotectionsystemoritcanbeconnectedtoahostdevicesuchasaPLC,DCSorSCADA
system.Localbargraphdisplaysprovidetheoverallamplitudesandalarmstatusalongwithauser
identifiabletagname.Inaddition,theCMCP7504alsoallowsforasingletemperatureinputandspeed
inputforatagreadoutonthedisplayallowingforatotalof6measurementpoints.
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TheSTICMCP7504canacceptuptofoursignalprocessingmodules.Variousmodulesareavailablefor
differentsensorandmeasurementtypes.Eachinputmodulecanprocessthesignalfromonesensorand
uptofourmodulescanbeinstalledinaCMCP7504.Theavailableinputmodulesare:
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AA‐AccelerationModule
AV‐VelocityModule,AccelerometerInput
VV‐VelocityModule,VelocitySensorInput
EV‐EnvelopedAccelerationModule,AccelerometerInput
SV–VelocityModule,SeismicVelocitySensorInput
RV‐RadialVibrationModule,ProximityProbeInput
TP‐ThrustPositionModule,ProximityProbeInput
AM‐AnalogInputModule,4‐20mAor1‐5VDCInput
TM‐TemperatureInput,100OhmPlatinumRTDor10mV/Deg.C
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The(AA)AccelerationModuleisforconnectingtoPiezoelectricaccelerometerwithamV/goutput.The
signalisprocessedforcontinuousmonitoringandtheoverallamplitudeisconvertedintoa4‐20mA
output,proportionaltothefull‐scalerangeselected,fortransfertoaPLC,DCSorotherfacilitycontrol
system.Accelerationcanbedisplayeding’switheitherRMSorPeakdetection.
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The(AV)VelocityModuleisforconnectingtoPiezoelectricaccelerometerwithamV/goutput.Thesignal
isprocessedforcontinuousmonitoringandtheoverallamplitudeisconvertedintoa4‐20mAoutput,
proportionaltothefull‐scalerangeselected,fortransfertoaPLC,DCSorotherfacilitycontrolsystem.
Velocitycanbedisplayedintermsofeitherin/secormm/secwitheitherRMSorPeakdetection.
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The(VV)VelocityModuleisforconnectingtoPiezo‐VelocitysensorwithamV/in/sormV/mm/soutput.
Thesignalisprocessedforcontinuousmonitoringandtheoverallamplitudeisconvertedintoa4‐20mA
output,proportionaltothefull‐scalerangeselected,fortransfertoaPLC,DCSorotherfacilitycontrol
system.Velocitycanbedisplayedintermsofeitherin/secormm/secwitheitherRMSorPeakdetection.
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The(EV)EnvelopedAccelerationModuleisforconnectingtoaPiezoelectricaccelerometerwithamV/g
output.ThesignalisprocessedtocalculateanAccelerationEnvelopingvaluewithin500‐10kHz(Filter#3)
forcontinuousmonitoringandtheoverallamplitudeisconvertedintoa4‐20mAoutput,proportionalto
thefull‐scalerangeselected,fortransfertoaPLC,DCSorotherfacilitycontrolsystem.Enveloped
AccelerationisdisplayedintermsofgE.
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The(SV)SeismicVelocityModuleisforconnectingtoanelectromechanicalvelocitysensor(coiltype).The
signalisprocessedtocalculatetheoverallVelocitywithinaselectedbandwidthforcontinuous
monitoringandtheoverallamplitudeisconvertedintoa4‐20mAoutput,proportionaltothefull‐scale
rangeselected,fortransfertoaPLC,DCSorotherfacilitycontrolsystem.Velocitycanbedisplayedin
termsofeitherin/sormm/s.

STIVibrationMonitoringInc.CMCP75044
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The(RV)RadialVibrationModuleisforconnectingtoeddycurrentprobesystems(alsoreferredtoasa
proximityprobesystem)withamV/milormV/mmoutput.Thesignalisprocessedforcontinuous
monitoringandtheoverallamplitudeisthenconvertedintoa4‐20mAoutputfortransfertoaPLC,DCS
orotherfacilitycontrolsystem.RadialvibrationcanbedisplayedintermsofmilsormicronsPeaktoPeak.
TheCMCP7504doesnotprovide‐24VDCpowertotheeddyprobesystem.
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The(TP)ThrustPosition(AxialPosition)Moduleisforconnectingtoeddycurrentprobesystem(also
referredtoasaproximityprobesystem)withamV/milormV/mmoutput.Thesignalisprocessedfor
continuousmonitoringandtheoverallamplitudeisthenconvertedintoa4‐20mAoutputfortransfertoa
PLC,DCSorotherfacilitycontrolsystem.ThrustPositioncanbedisplayedintermsofmillimeters(mm)or
microns(um).TheCMCP7504doesnotprovide‐24VDCpowertotheeddyprobesystem.
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The(AM)AnalogInputModuleisforconnectingananalogsignal(4‐20mAor1‐5VDC).Thesignalis
processedforcontinuousmonitoringandtheoverallamplitudeisthenconvertedtoa4‐20mAoutputfor
transfertoaPLC,DCSorotherfacilitycontrolsystem.AnalogInputscanbedisplayedintheuserchoiceof
terms.
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The(TM)TemperatureInputModuleisforconnectingeithera100OhmPlatinumRTDor,most
commonly,a10mV/°CsignalfromadualoutputaccelerometersuchasSTI’sCMCP786TorCMCP785T.
Thesignalisprocessedforcontinuousmonitoringandtheoverallamplitudeisthenconvertedtoa4‐
20mA,proportionaltothefull‐scalerangeselected,fortransfertoaPLC,DCSorotherfacilitycontrol
system.Temperatureinputscanbedisplayedintermsof°Cor°F.
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The(XX)EmptySlotisusedforwhenaninputmoduleisleftempty,allowingtheusertoorderthesystem
asa1,2or3channelmonitoringsystem.
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SystemFeatures
RelaysandAlarms
TheCMCP7504MachineProtectionSystemisdesignedtocomplywiththeAPI670standardandoffers
machineprotectionfunctions.TheCMCP7504provides2relaycontactoutputs,1foralertand1for
danger,foreachchannel.AglobalSystemOKrelayisalsoprovided.Localalarmstatusforeachchannelis
alsoprovidedonthebargraphdisplay.
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BufferedOutputs
Foreachchannel,thesensor’srawsignalisavailableasabufferedoutput.Bufferedoutputsforeach
channelareavailableattheBNCconnector,locatedonthefrontcover,andattheterminalstriponthe
mainboard.Thesebufferedoutputsarecommonlyusedtoconnectportabledatacollectorsor
permanentlyinstalledanalysisdevicesinparalleltotheCMCP7504forFFTdiagnostics.
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AnalogOutputs
TheCMCP7504providesa4‐20mAoutputforeachchannel.The4‐20mAoutputisproportionaltothe
full‐scalerangeselectedontheinputmodule.Thefull‐scalerangesavailableareshownontheinput
modulespecificationsheetsbelow.
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STIVibrationMonitoringInc.CMCP75045
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AUXTemperature
AsingletemperatureinputisprovidedontheCMCP7504anddoesnotrequiretheuseofaninput
module.TheAuxiliaryTemperaturechannelacceptsasignalfromadualoutputaccelerometer(10mV/°C)
oraPT100RTDtobeconnectedtothesystemandthevaluedisplayedonthescreen.Visualalarmingis
availableifalarmlimitsareset.Visualalarmingwillchangethecolorofthereadoutonthedisplaywhen
analarmconditionismet.Relayandanalogoutputsarenotprovidedwiththischannel.
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AUXSpeed
AsinglespeedinputisprovidedontheCMCP7504anddoesnotrequiretheuseofaninputmodule.The
AuxiliarySpeedchannelacceptsasignalfroma2or3wirepulseoutputsensorandthevaluewillbe
displayedonthescreen.Thenumberofeventsperrevolutionmayalsobeprogrammedtoallowfor
measuringequipmentwithmorethan1target.
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ModbusOutput
AModbusTCP/IPoutputandRTUoutputareprovidedontheCMCP7504.See“ModbusOutput”setup
page.TheModbusoutputcanbetakenbacktoacontrolsystemforlivestreamingdata.
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DataViewOverallValueSaver
TheDataViewOverallValueSaverfeatureallowsforrecordingoftheoverallvalueforeachofthefour
channels.AremovableinternalSDcard,witha1GBofmemory,storestheoverallvaluesforeach
channeleveryminute.Thedataissavedasa.txtfileandtimestampedforretrievalatalatertimeif
necessary.
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SignalSaver
TheSignalSaverfeaturerecordsthesensor’ssignalfor30secondswhenanalarmconditionismet.The
signalissavedontheremovableinternalSDcardandisina.wavfileformat.The.wavfilecanthenbe
importedintoaportabledatacollector,oronlinesystem,allowingforviewingofthetimewaveformand
FFT.AllfilesaretimestampedandloggedontotheSDcarduntilclearedbytheuser.Onaverage1yearof
datacanbesaved.

SpeedSync
SpeedSyncallowstheusertoenablealarmswhenthemachinespeediswithinaspecifiedrangewhena
speedsensorisconnectedtothemonitor.Toconfigurespeedsyncfirstsetupthepulsesperrevolution
thensettheLow(L1)andHigh(H1)speedlimitsandcheckthe“SyncType”boxforthechannelyouwant
ittoapplyto.Whenthemachinespeediswithinthislimit,thealarmswillbeenabled.Thisallowsfor
machinestocoastupandcoastdownwithouthavinganalarm.

ConfigurationUtility
Theconfigurationofeachchannel’sprocessingparameters(forexamplethemeasurementunitsoralarm
setpoints)isperformedusingasimpleconfigurationsoftwarecalledtheMMSManager.TheMMS
ManagercanbeinstalledonaWindowsoperatingsystem(2000ornewer)andconnectstothe
CMCP7504usingagenericUSBcablewhichissuppliedwiththesystem.
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STIVibrationMonitoringInc.CMCP75046

FunctionandPartsDescription(Outside)

1DisplayModule
Thedisplaymoduleshowstheoverallvalue,bargraph,userdefinedalertanddangersetpoints,
pointnameandsensorstatusforeachchannel.

2PushButtons
Apushbuttonkeypadisusedtoresettherelaysforeachchannel.Toreset,clickthemenubutton
andselectthechanneltoreset.Thedottedbutton,farleft,willdisplaythesystem’sserial
numberandfirmwareversionwhendepressed.

3BNCBufferedOutputs
Foreachchannel,thesensor’srawsignalisavailableasabufferedoutputatthefrontpanelBNC
connector.TheBNCconnectorsmaybeusedtoconnectaportabledatacollectorforfurther
signaldiagnostics.
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FunctionandPartsDescription(Internal)


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1ProgrammingPort
TypeBUSBprogrammingport.ConnectcableheretoprogramusingMMSapplication.
2InputModuleSlots(4)
Fourslotsforinstallinguptofourinputmodules.
3Input/OutputTerminals(ScrewTerminals)
Sensorinputs,relayoutputs,4‐20mAoutputs,ModbusRTUandpowerconnections.
5
4
1
3
2

STIVibrationMonitoringInc.CMCP75047

4MicroSDCard
SDCardSlotforDataViewandSignalSaver
5EthernetPort
ModbusTCPOutput

DisplayOverview


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




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
1ChannelName
SoftwareProgrammable

2BarGraph
OKGreen
YellowAlarm(Alert)
RedAlert(Danger)

3OverallValue
ShowninEngineeringUnits,SoftwareProgrammable

4ChannelStatus
(BV) BiasVoltage
Green=OK
Red=NotOK
(AL) Alarm
Yellow=Alert
Red=Danger
(RS)SpeedSync
Off=NotUsed
Blue=ChannelinSpeedSync

5Aux.TemperatureReading
10mV/°CorPT100InputfromExternalSensor

6Aux.SpeedReading
2or3WireTachometeror4‐20mAInputfromExternalSensor

6
4
2
5
3
1

STIVibrationMonitoringInc.CMCP75048

Installation
TheCMCP7504shouldbemountedinalocationwhereitisnotexposedtounnecessaryradiantheator
strongmagneticfields.VariousenclosuresareavailablethroughSTIfortheCMCP7504whichinclude
windowedorsoliddoorenclosuresconstructedoffiberglass,paintedsteelorstainlesssteelforoutdoor
applications.TheCMCP7504canbepanelmountedusingthefourcornerholesoradinrailmounting
platecanbeusedtoinstallonTS35typedinrail.Refertopage34formountingdimensions.


CMCP7504ShownInstalledinaPaintedSteelEnclosure

CableGlands
TheCMCP7504housingisprovidedwithfourpre‐drilledholesandcableglands.AnM20x1.5threaded
cableglandisprovidedforpowerandthreeM25x1.5glandsforsignalinputsandoutputwires.NPT
adaptersareavailablethroughSTI.Allunusedopeningsmustbeclosedwithblindplugsorseals.

Power
TheCMCP7504featuresaninternalACtoDCpowersupply,mountedunderneaththemaininputboard.
Thepowersupplyisratedfor90‐240VAC,50or60Hz.Thepowersupplyisthenconnectedtothe
CMCP7504’s24VDCinputterminals.ToaccesstheACpowerinputterminals,removeterminalblocks#5
and#6temporarily.TheCMCP7504mayalsobepowereddirectlywith24VDCbyconnectingdirectlyto
theterminalblock#7(DCPowerInput).
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
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STIVibrationMonitoringInc.CMCP75049

SystemWiring
Theimagebelowshowstheterminalblockarrangementonthemaininputmodule.Theterminalstrips
areremovabletoallowforeaseofwiring.
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

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
TerminalPinDescriptionTerminalPinDescriptionTerminalPinDescription
1
BufferedOutputand
ModbusRS485
1Ch.1BufferedOutput+
4
Aux.Inputsand
SystemOKRelay
1SpeedInput,Power
7
DC
PWR
1+24VDC
2Ch.2BufferedOutput+2SpeedSignal20V
3Ch.3BufferedOutput+3Speed/TempGND

4Ch.4BufferedOutput+4Temp.Input,10mV/°C
5BufferedOutputGND5Temp.Input,PT100+
6ModbusRS485D+6Temp.Input,PT100‐
7ModbusRS485D‐ 7SystemOKRelay+
8ModbusRS485Ground8SystemOKRelay‐
2
4‐20mAOutputs
1Ch.14‐20mAOutput+
5
Alarm(Alert)
RelayOutputs
1Ch.1AlertRelay+
2Ch.14‐20mAOutput‐ 2Ch.1AlertRelay‐
3Ch.24‐20mAOutput+3Ch.2AlertRelay+
4Ch.24‐20mAOutput‐ 4Ch.2AlertRelay‐
5Ch.34‐20mAOutput+5Ch.3AlertRelay+
6Ch.34‐20mAOutput‐ 6Ch.3AlertRelay‐
7Ch.44‐20mAOutput+7Ch.4AlertRelay+
8Ch.44‐20mAOutput‐ 8Ch.4AlertRelay‐
3
SensorInputs
1Ch.1SignalInput+
6
Alarm(Danger)
RelayOutputs
1Ch.1DangerRelay+
2Ch.1SignalInput‐ 2Ch.1DangerRelay‐
3Ch.2SignalInput+3Ch.2DangerRelay+
4Ch.2SignalInput‐ 4Ch.2DangerRelay‐
5Ch.3SignalInput+5Ch.3DangerRelay+
6Ch.3SignalInput‐ 6Ch.3DangerRelay‐
7Ch.4SignalInput+7Ch.4DangerRelay+
8Ch.4SignalInput‐ 8Ch.4DangerRelay‐
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

STIVibrationMonitoringInc.CMCP750410

Removing/InstallingInputModules
TheCMCP7504canacceptuptofourinputmoduleswhichallowforvarioustypesofsensors.DIP
switchesorjumpersforfullscalerangeand/orfrequencyrangeselectionsarelocatedonthebottomside
ofthemodule.Theinputmodulesaresecuredtothemainboardusingtwoscrews,locatedatthetop
rightandbottomleftcornerofeachmodule.Toremovetheinputmodule,removethetwoscrewsand
liftthemoduleup.Toinstall,aligntheconnectorsontheinputmoduleandpressdown,thenre‐install
thetwocornerscrews.Ifthescrewholesdonotalign,removethemoduleandcheckconnector
alignment.Note,theCMCP7504shouldalwaysbepoweredoffwhenremovingorinstallinginput
modules.


InputModuleCharacteristics
TheCMCP7504supportsaccelerometers,velocitytransducers,eddycurrentprobes(proximityprobes)
andallvoltageorcurrentoutputssensors.Onceprocessed,thedatacanthenbeusedforcontinuous
monitoringandoverallvaluetransmissiontoaPLC,DCSorothercontrolsystem.Thetablebelowshows
thestandardprocessingparameters.Whenavailable,thefrequencyrangecanbesetusingajumperor
DIPswitchoneachinputmodule.ThefrequencyrangeisnotselectedusingtheMMSManager.The
followingsectionwillreviewtheavailablefull‐scalerangesandfrequencyrangesavailableforeach
module.
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ModuleSensorTypeHighPassLowPass
(AA)Acceleration)IEPEAccelerometer2Hz20kHz
(AV)VelocityIEPEAccelerometer2Hzor10Hz1kHzor2kHz
(VV)VelocityPiezo‐VelocityTransducer2Hzor10Hz1kHzor2kHz
(SV)SeismicVelocityElectromechanicalVelocitySensor5Hz,10Hzor15Hz1kHzor1.5kHz
(EV)EnvelopedAccelerationIEPEAccelerometer500Hz–10kHz(Filter#3)
(RV)RadialVibrationEddyCurrentProbe2Hz2kHz
(TP)ThrustPositionEddyCurrentProbeDC
(AM)AnalogInput4‐20mAor1‐5VDCN/A
(TM)TemperatureInput100OhmRTDor10mV/°CN/A
Table1:AvailableSensorInputsandCharacteristicsfortheCMCP7504
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STIVibrationMonitoringInc.CMCP750411

Switches
SW1–SW7
CMCP7504C‐AAAccelerationModule–IEPEAccelerometerInput
TheAAAccelerationmoduleacceptsanyIEPEaccelerometerandconditionsthesignaltog’sAcceleration.
Todeterminethefull‐scalerange,matchthesensor’ssensitivitytotheRangecolumn.Forexample,a
100mV/gsensoronRange1wouldhavea0‐5.00grange.A50mV/gsensoronrange3wouldhavea30g
range.Aninternal0.5xgainadjustmentswitchallowsthefull‐scalerangetobereducedwhenusedwith
highersensitivitysensors.

DIPSwitchSettings(SW1–SW7)


FactoryDefault=IEPEPowerOn
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FactoryDefault=1xGain
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FullScaleRangeSW5SW6SW7
Range1OnOffOff
Range2OffOnOff
Range3OnOnOff
Range4OffOnOn
Range5OnOnOn
FactoryDefault=Range2

RangeSelectionTable(1xGain)
Range1Range2Range3Range4Range5
Inputg'sg'sg'sg'sg's
500mV/g1.002.003.004.005.00
100mV/g5.0010.0015.0020.0025.00
50mV/g10.0020.0030.0040.0050.00
10mV/g50.00100.00150.00200.00250.00

RangeSelectionTable(0.5xGainSensorWiring
Range1Range2Range3Range4Range5
Inputg'sg'sg'sg'sg's
500mV/g0.200.400.750.801.00
100mV/g1.002.003.004.005.00
50mV/g2.004.006.008.0010.00
10mV/g10.0020.00150.00200.00250.00




SensorPowerSW1SW2
IEPEPowerOnOnOn
IEPEPowerOffOffOn
SignalGainSW3SW4
1xGain OnOff
0.5GainOnOn

STIVibrationMonitoringInc.CMCP750412

Switches
SW1–SW7
CMCP7504C‐AVVelocityModule–IEPEAccelerometerInput
TheAVVelocitymoduleacceptsanyIEPEaccelerometerandconditionsthesignaltoeithermm/sorin/s
velocity.Todeterminethefull‐scalerange,matchthesensor’ssensitivitytotheRangecolumn.For
example,a100mV/gsensoronRange1wouldhavea0‐0.50in/s(12.7mm/s)range.A50mV/gsensoron
range3wouldhavea3.00in/s(75mm/s)range.

DIPSwitchSettings(SW1–SW7):


FactoryDefault=IEPEPowerOn


FactoryDefault=10to1kHz(ISO)

FullScaleRangeSW5SW6SW7
Range1OnOffOff
Range2OffOnOff
Range3OnOnOff
Range4OffOnOn
Range5OnOnOn
FactoryDefault=Range2


RangeSelectionTable
 Range1Range2Range3Range4Range5
Inputin/smm/sin/smm/sin/smm/sin/smm/sin/smm/s
500mV/g0.102.500.205.000.307.500.4010.000.5012.50
100mV/g0.5012.501.0025.001.5037.502.0050.002.5062.50
50mV/g1.0025.002.0050.003.0075.004.00100.005.00125.00
10mV/g5.00125.0010.00250.0015.00375.0020.00500.0025.00625.00


SensorWiring



SensorPowerSW1
IEPEPowerOnOn
IEPEPowerOffOff
FrequencyRangeSW2SW3SW4
10Hzto1kHz(ISO)OffOnOff
2Hzto2KHz(ISOLF)OnOffOn

STIVibrationMonitoringInc.CMCP750413

Switches
SW1–SW7
CMCP7504C‐VVVelocityModuleInput–Piezo‐VelocitySensorInput
TheVVVelocitymoduleacceptsanyPiezo‐Velocitysensorandconditionsthesignaltoeithermm/sorin/s
velocity.Todeterminethefull‐scalerange,matchthesensor’ssensitivitytotheRangecolumn.For
example,a100mV/in/s(4mV/mm/s)sensoronRange1wouldhavea0‐0.50in/s(12.7mm/s)range.A
500mV/in/ssensoronrange3wouldhavea0.30in/s(7.5mm/s)range.

DIPSwitchSettings(SW1–SW7):


FactoryDefault=IEPEPowerOn


FactoryDefault=10Hzto1kHz(ISO)

FullScaleRangeSW5SW6SW7
Range1OnOffOff
Range2OffOnOff
Range3OnOnOff
Range4OffOnOn
Range5OnOnOn
FactoryDefault=Range2

RangeSelectionTable
 Range1Range2Range3Range4Range5
Inputin/smm/sin/smm/sin/smm/sin/smm/sin/smm/s
500mV/g0.102.500.205.000.307.500.4010.000.5012.50
100mV/g0.5012.501.0025.001.5037.502.0050.002.5062.50
50mV/g1.0025.002.0050.003.0075.004.00100.005.00125.00
10mV/g5.00125.0010.00250.0015.00375.0020.00500.0025.00625.00



SensorWiring



SensorPowerSW1
IEPEPowerOnOn
IEPEPowerOffOff
FrequencyRangeSW2SW3SW4
10Hzto1kHz(ISO)OffOnOff
2Hzto2KHz(ISOLF)OnOffOn

STIVibrationMonitoringInc.CMCP750414

Jumpers
E1–E3
CMCP7504C‐RVRadialVibrationModule–ProximityProbeInput 
TheRVDisplacementmoduleacceptsaninputfromaproximityprobedriverandconditionsthesignalto
displacementintermsofmilsormicrons.Todeterminethefull‐scalerange,matchthesensor’ssensitivity
totheRangecolumn.Forexample,a200mV/mil(7.87V/mm)sensoronRange1wouldhavea0‐5mil
(127micron)range.A100mV/in/ssensoronrange3wouldhavea30mil(190.50micron)range.


JumperSettings(E1–E3):








FactoryDefault=Range2 







RangeSelectionTable
Range1Range2Range3Range4Range5
Inputmilsmicronsmilsmicronsmilsmicronsmilsmicronsmilsmicrons
200mV/mil
(7.87V/mm)
5.00127.0010.00254.0015.00381.0020.00508.0025.00635.00
100mV/mil
(3.94V/mm)
10.0063.5020.00127.0030.00190.5040.00254.0050.00317.50




SensorWiring




FullScaleRangeE1E2E3
Range1ONOFFOFF
Range2OFFONOFF
Range3ONONOFF
Range4OFFONON
Range5ONONON

STIVibrationMonitoringInc.CMCP750415

CMCP7504C‐TPThrustPositionModule–ProximityProbeInput 
TheTPThrustPositionmoduleacceptsaninputfromaproximityprobedriverandconditionsthesignalto
positionintermsofmilsormicrons.

Input  Range
200mV/mil 0‐25mils
100mV/mil 0‐50mils
7.87V/mm 0‐638um
3.94V/mm 0‐1,270um

















Note:JumpershouldalwaysremainonE2.




SensorWiring







STIVibrationMonitoringInc.CMCP750416

Switches
SW1–SW4
CMCP7504C‐GEEnvelopedAccelerationModule–IEPEAccelerometerInput
TheGEEnvelopedAccelerationModuleacceptsaninputfromanyIEPEaccelerometerandconditionsthe
signaltoEnvelopedAccelerationforbearingfaultdetection.Themodulehasadefaultfrequencyrangeof
500to10kHz(Filter#3)andprovidesthreedifferentfullscalerangeoptions.

DIPSwitchSettings(SW1–SW4):

SensorPowerSW1
IEPEPowerOnOn
IEPEPowerOffOff
FactoryDefault=IEPEPowerOn

FullScaleRangeSW2SW3SW4
Range1OnOffOff
Range2OffOnOff
Range3OFFOffOn
 FactoryDefault=Range2







RangeSelectionTable
FullScaleRangeRange1Range2Range3
Input(mV)gE'sgE'sgE's
500mV/g6.004.002.00
100mV/g80.0030.0010.00
50mV/g60.0040.0020.00
10mV/g300.00200.00100.00




SensorWiring















STIVibrationMonitoringInc.CMCP750417

Switches
SW1‐SW6
CMCP7504C‐SVSeismicVelocity–ElectromechanicalVelocityInput
TheSCSeismicVelocityModuleisdesignedtoworkwithelectromechanicalvelocity(coil)sensors.

DIPSwitchSettings(SW1–SW6)










FactoryDefault=28.5mV/mm/s


FullScaleRange:0‐100mm/sRMS(0to3.9in/s)
SignalDetection:RMSorPeak(SoftwareSelectable)









SensorWiring














HighPassFilterOptionsSW1SW2
15HzHighPassOFFON
10HzHighPassONOFF
5HzHighPassONOFF
FactoryDefault=10HzHighPass

LowPassFilterOptionsSW3
1.5kHzOFF
1kHzON
FactoryDefault=1.5kHzLowPass


InputSignalSensitivitySW4SW5SW6
28.5mV/mm/sONOFFOFF
22mV/mm/sOFFONOFF
16.7‐17.5mV/mm/sOFFOFFON

STIVibrationMonitoringInc.CMCP750418

Switches
SW1‐SW3
CMCP7504C‐AMAnalogInputModule–VoltageorCurrentInput
TheAMAnalogModuleacceptsinputsfromeitherVoltageorCurrentoutputtransmitters.

InputSelection(SW1–SW3)

InputSignalSW1SW2SW3
0to+5VDCONOFFOFF
0to‐5VDCOFFONOFF
0to20mAONOFFON
+1to+5VDCONOFFOFF
‐1to‐5VDCOFFONOFF
to20mAONOFFON
FactoryDefault=4to20mA


















SensorWiring

STIVibrationMonitoringInc.CMCP750419

Switches
SW1–SW6
CMCP7504C‐TMTemperatureModule–VoltageorRTDInput 
TheTMTemperatureModuleacceptsaninputfromeithera10mV/°Csensor,suchastheCMCP700TDual
OutputAccelerometers,oraPT100styleRTD.Thedefaultfactorysetupis10mV/°Ctoacceptaninputfroma
dualoutputaccelerometersuchastheCMCP786T.

InputSignalTable
SW1SW2SW3SW4SW5SW6
PT100ONONOFFOFFOFFOFF
10mV/°COFFOFFONONOFFOFF
FactoryDefault=PT100

























SensorWiring





STIVibrationMonitoringInc.CMCP750420

CheckBoxfor10mV/°CSignalfromDualOutputSensor
AUXTemperatureInput
Whenused,theAuxiliary(AUX)Temperaturewillallowforasingletemperaturechanneltobeshownonthe
display.Thisfunctioncanbeturnedonbyselecting“Used”inthedrop‐downmenuorturnedoffbyselecting
“NotUsed”.TheAUXTempinputacceptseithera100OhmPlatinumRTDora10mV/°Coutputcommonly
foundindualoutputsensors.Whenadualoutputsensorisused,besurethechecktheboxinthe
CMCP7504SetupApplication.











SensorWiring(PT100RTD)



SensorWiring(10mV/°CfromDualOutputAccelerometer)











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