ABB 8037 User guide

Sodium Monitoring
in Water Treatment Processes
Application Guide
AG/AI–024_4
Cation Bed
Reduction of
positively
charged
dissolved
solids
Anion
Exchange
Bed
Reduction of
negatively
charged
dissolved
solids
Mixed Bed
Further reduction
of any remaining
concentrations of
both positively and
negatively
charged dissolved
solids to produce pure
water
Raw
Water
In
High Purity
Water Out
8037 Sodium Monitor
Typical Range: 0.1ppb to 10ppm
Normal sodium concentration: 100ppb
(dependent upon type of exchange and
raw water quality)
8037 Sodium Monitor
Typical Range: 0.01ppb to 1.0ppm
Normal sodium concentration: 1.0ppb
Sample
to
sodium
Monitor
Sample
to
sodium
Monitor
The illustration above shows a simple demineralisation
plant where anions are exchanged with hydroxyl ions
and cations are exchanged with hydrogen ions
(by the use of ion exchange resins) to produce pure,
mineral-free water. ABB sodium monitors are used
for continuous monitoring of sodium in the process
water.

Sodium Monitoring in Water Treatment Processes
AG/AI-024_4
2
Why use Sodium
Monitoring in Water
Treatment Processes?
The customer needs:
▲
To detect sodium breakthrough and to ensure the process water is pure.
▲
To ensure the plant operates at the maximum efficiency.
▲
To allow the plant to be maintained to specified standards.
Why use a
Sodium Monitor?
▲
Wide sample and ambient temperature tolerances as standard minimise the need
for additional conditioning equipment.
▲
The 8037 is a pumpless system which requires minimum maintenance.
▲
Detachable cables ensure rapid electrode replacement.
▲
Our system can use non-carcinogenic, non-pressurised ammonia reagent.
▲
Sample driven 'entrainment' reagent addition removes:
•the need for pumps or diffusion tubing,
•the need for additional maintenance normally required by such
systems.
▲
We supply full details of reagents to ensure the most cost-effective procurement
options.
▲
Our integral constant head design eliminates the effects of sample pressure
and flow rate variations and minimises sample transport time.
▲
Our patented calibration solution technique ensures thermal equilibrium.
▲
In addition, ABB offer greater security at a lower cost by having:
•A worldwide network of companies and agents to ensure backup in most
countries.
•Proven reliability –over 100 years of process instrumentation experience.
•Full installation, commissioning and routine servicing facilities available.
Associated
Instrumentation
Products from ABB
▲
Analytical applications
•pH monitors and associated electrode systems.
•Conductivity monitors and associated measuring cells.
•Silica monitors.
▲
Industrial applications
•Recorders and recorder/controllers.
▲
Flow applications
•MagMaster flowmeters.
•Differential pressure transmitters.

Sodium Monitoring in Water Treatment Processes
AG/AI-024_4
3
8241
Silica
Monitor
4600 Series
Conductivity
Transmitters
Portable Rack
(can also be fixed)
8037
Sodium
Monitor
Sodium monitor in typical rack-mounted arrangement
Standard solution
bottle, mounted on
shelf level with the
top of the liquid handling
(sensor) unit
8037 Liquid
handling
(sensor) unit
8037 Transmitter
unit
Drain
Model 8037 Sodium monitor – wall-mounted
Installation
▲
ABB Sodium monitors are normally located inside the Water Treatment
Plant on a rack –preferably in an air-conditioned room.
▲
Samples are normally at ambient temperatures so sample cooling should
not be necessary (even the polishing plant will be below 55°C).
▲
Fit a needle valve upstream to control the sample flow within required
limits.
▲
Conveniently site the standard solution bottles on the top of the liquid
handling section of the monitor.
Simplified schematic of 'once-through' boiler system showing location on CPP
Condenser
Extraction
Pump
*CPP LP Heaters Deaerator HP Feed
Pump
Economiser
Make-up
Water
Demineralisation
plant
Generator
Turbine
HP Heaters
8037 Sodium Monitor
Range: 0.01ppb to 1.0ppm
Normal sodium concentration
= 1ppb (approx.)
* Condensate Polishing Plant

Sodium Monitoring in Water Treatment Processes
AG/AI-024_4
4
Process Description Basic Measurement/ Analysis Theory
All on-line sodium monitors are based on the use of a sodium ion selective
electrode and a reference electrode. The measurement is very similar to that of pH,
with the electrode pair also responding to hydrogen ions and changes in sample
temperature.
The hydrogen ion interference is controlled by raising the pH of the sample
(reducing the hydrogen ion concentration). This is achieved by adding an alkali
–usually ammonia gas or a volatile amine. Temperature effects are reduced by
monitoring temperature and carrying out automatic temperature compensation.
The monitor is calibrated by use of solutions of known sodium ion concentration,
with the electrode pair producing a millivolt output proportional to the sodium
ion concentration.
Cation Exchange Bed
Cations are exchanged for hydrogen ions in this bed until all the hydrogen
ions in the bed have been removed. At this stage (known as resin bed
exhaustion) the levels of dissolved solids in the water will increase and
the resin will need to be regenerated by passing acid (usually sulphuric
or hydrochloric) to reinstate the hydrogen ions in the resin.
Mixed Bed
The mixed bed contains a mixture of both cation and anion exchange resins
to further reduce the dissolved solids content, and thus produce the quality
of make-up water required.
Condensate Polishing Plant (CPP)
This type of plant is used mainly on once-through type boilers. It takes the
condensate from the steam turbine/condenser and purifies or polishes it to
reduce the concentrations of any impurities such as sodium chloride, sulphate
etc., which may have entered the system via condenser tube leaks. Condensate
polishing plants (CPP's –see figure on previous page) only normally remove
small levels of contaminants, therefore only have a mixed bed stage.
Measuring Points Cation Bed Outlet
Monovalent cations such as sodium (Na+) are the first ions to breakthrough when
cation resin exhaustion occurs. The ability of the sodium monitor to detect very
low levels of sodium makes it a much more sensitive method of detecting resin
exhaustion than conductivity.
Mixed Bed Outlet
Here again, sodium monitors are used to check the quality of the final water
and detect exhaustion of the cation exchange resin within the mixed bed. It is
essential that the sodium concentration in the final water is kept as low as
possible to minimize thermal losses due to blowdown.
Condensate Polishing Plant (CPP) Outlet
As with the complete demineralisation plant, the CPP has a sodium monitor on
the outlet from the mixed bed unit to detect exhaustion of the cation resin. This is
particularly important on once-through boilers as any sodium in the feed water
after the CPP is deposited in the boiler, causing corrosion and potentially, the premature
shutdown of the system.

AG/AI–024 Issue 4
ABB Limited
Oldends Lane, Stonehouse
Gloucestershire
GL10 3TA
UK
Tel: [phone]
Fax: [phone]
ABB Inc.
125 E. County Line Road
Warminster
PA 18974
USA
Tel: [phone]
Fax: [phone]
ABB has Sales & Customer Support
expertise in over 100 countries worldwide
www.abb.com
The Company’s policy is one of continuous product
improvement and the right is reserved to modify the
information contained herein without notice.
Printed in UK (12.03)
© ABB 2003