Stiles Ironwood CUT 18 User manual

Ironwood CUT 18
User Manual
general information. features.
adjust air pressure. cutting the workpiece.
maintenance. adjust v-belt tension.
troubleshooting. electrical diagram.
delivery and installation. inspection.
receiving the machine. assembly.
dust exhaust outlet. operation and adjustments.
technical specifications. safety considerations.
connect to power. safety.

Ironwood CUT 18 | User Manual2
1.0 General Information ................................................................ 3
1.1 Thank You!
1.2 Before Contacting Stiles
1.3 Features
1.4 Intended Use
1.5 Technical Specifications
1.6 Safety Considerations
2.0 Facility Preparation ................................................................. 6
2.1 Floor
2.2 Work Space
2.3 Power
3.0 Delivery and Installation ............................................................. 7
3.1 Receiving Your Machine
3.2 Unpack the Machine
3.3 Inspection
3.4 Move Machine to Final Position
3.5 Remove Machine from Pallet
3.6 Level
3.7 Pre-Operation Cleaning
4.0 Assembly ....................................................................... 10
4.1 Saw Blade
4.2 Dust Exhaust Outlet
4.3 Safety Guard Assembly
5.0 Connect to Power ................................................................ 12
6.0 Safety.......................................................................... 13
7.0 Operation and Adjustments ......................................................... 14
7.1 Control Panel
7.2 Emergency Stop
7.3 Pneumatic Control
7.4 Adjust Hold-Down Clamp
7.5 Adjust Air Pressure
7.6 Adjust Fence Squareness to Saw Blade
7.7 Cutting the Workpiece
8.0 Maintenance..................................................................... 18
8.1 Cleaning
8.2 Lubrication
8.3 Change the Saw Blade
8.4 Adjust V-Belt Tension
8.5 Replace V-Belts
9.0 Troubleshooting .................................................................. 20
9.1 Air Circuit Diagram
9.2 Electrical Diagram
Table of Contents
PLEASE REVIEW AND OBSERVE ALL SAFETY
INFORMATION / DIRECTIVES BEFORE INSTALLING,
OPERATING, OR PERFORMING MAINTENANCE ON
THIS MACHINERY.

Ironwood CUT 18 | User Manual 3
1.0 General Information
1.1 Thank You!
Thank you for your purchase of the Ironwood CUT 18 cut-off saw.
At Stiles Machinery, our goal is to ensure that you are fully satisfied
with your purchase. This manual is provided so that you may
properly assemble, operate, and maintain your CUT 18. Should you
need help, our team of dedicated service personnel are available to
answer your questions and provide any resource recommendations
you may need.
Warranty and Support
All Ironwood machines are designed to meet the exacting standards
demanded by craftsmen like you. Ironwood machines include a
one (1) year parts warranty and two (2) years of free 24/7 technical
support beginning at date of shipment. Standard technical support
remains in effect for free for the lifetime of the machine thereafter.
Warranty service work is not covered by manufacturer’s warranty.
Stiles’ service team is available for an additional charge.
1.2 Before Contacting Stiles
Please have your machine model and serial number available when
contacting Stiles Machinery with questions. The machine’s model
and serial numbers are listed on the metallic plate located on the
machine’s frame.
Information regarding the electrical system and pneumatic supply
are also listed on the metallic plate.
Stiles Technical Support
616.698.6615
Stiles Parts
800.PARTS.80 (800.727.8780)
Website
www.stilesmachinery.com/ironwood/cut18
Machine Model ____________________________________________
Machine Serial Number _____________________________________
1.3 Features
• A convenient foot pedal, or dual push buttons (depending on
saw configuration) controls the pneumatic operation of the
cutting cycle; air pressure is used to raise the saw blade and
lower the hold-down clamp.
• Solid steel construction and a precision ground table surface
ensure cutting accuracy and stability during heavy cutting
operations.
• Accommodates an 18" saw blade.
• Cutting capacity: up to 4" thick and 12" wide. See section 7.4 for
cutting capacity chart.
• Door safety switches ensure safe tool changes; access doors
can be opened only after blade has stopped rotating.
• Powerful, high-torque, 10-hp motor provides stability at fast
cutting speeds.
• Safety guard improves operator safety.
• 4" diameter dust extraction port keeps work area clean.
• Hold-down clamp adjusts to workpiece thickness.
• Doors are locked and unlocked only with a special unlocking
handle.
1.4 Intended Use
Use your CUT 18 for accurate, safe, and reliable wood crosscutting
for workpieces up to 4" thick and up to 12" wide. Rugged cast iron
construction and powerful motor ensure stability for heavy cutting
operations.
Performance and dependability are optimized when the machine is
operated with care and maintained properly. When used according
to the instructions in this manual, you can expect years of trouble-
free operation.

Ironwood CUT 18 | User Manual4
Convenient and
easy-to-use control
panel handles all
control functions
Adjustable ngers
on the fence protect
the operator from the
cutter and add
support for the
workpiece.
Safety guard
for improved
operator safety
Generous table size
provides support for
larger workpieces
Large, cast iron,
ground and polished
table is rugged and
stable, with maximum
rigidity for heavy
cutting operations
Door lock safety switch Foot pedal for pneumatic
operation of saw
1.5 Technical Specifications
Description Ironwood CUT 18
Cutting capacity (thickness x width)
2" x 12", 3" x 11", 4" x 10"
(51mm x 305mm, 76mm x 280mm,
102mm x 254mm)
Cycle speed 45 cpm (cuts/min)
Cycle operation Pneumatic
Air pressure requirement 80-90 psi
Air consumption 12 cfm @ 45 cpm
Saw blade size 18" (457mm)
Saw arbor diameter 1" (25.4mm)
Saw blade speed 3,200 rpm
Dust port diameter 4" (102mm)
Dust extraction requirements 450 cfm @ 4,500 feet/min.
Motor 10 hp
Power 230 v (3 phase) 460 v (3 phase)
Amperage 25 amps (@ 230 v) / 12.5 amps (@460 v)
Table size 26" x 27
1⁄2" (660mm x 700mm)
Working table height 34¼" (870mm)
Net weight 771 lbs. (350 kgs)
Gross weight 903 lbs. (410 kgs)
Packing dimensions (L x W x H) 35 1⁄2" x 31
1⁄2" x 53⁄2"
(900mm x 800mm x 1,350 mm)

Ironwood CUT 18 | User Manual 5
1.6 Safety Considerations
For your safety, read these instructions thoroughly before you install
and operate this machine. Always have these instructions available
at the machine for reference.
Observe all codes and regulations that apply to the installation and
operation of this machine.
Keep visitors at a safe distance from the workspace.
Keep children away from this and all machines. Childproof your
work area!
Familiarize yourself with the safety notices used in this manual.
Caution
If cautions are ignored, personal injury and/or machine damage
may result.
WaRninG
If warnings are ignored, serious injury or death may result.
Warning Labels
This machine has warning labels attached to ensure safe operation.
These warning labels are very important and should be kept clean
and never be removed. If warning labels become damaged or lost,
contact Stiles Machinery immediately for replacements.
Label 1 Keep hands out of this area
Label 2 Do not operate the CUT 18 when the saw blade access
door is open
Label 3 Always wear ear and eye protection
Label 4 Safety instructions for operating the CUT 18
LABEL NO. 1 LABEL NO. 2
LABEL NO. 3 LABEL NO. 4
WaRninG
Never use the CUT 18 for purposes other than its intended use. Do
not modify or remove any guards or other safety features. Improper
use or modifications may affect your warranty or result in serious
injury or death.
Training
This machine is intended for use by authorized, well-trained
operators only.
Do not operate this machine until you have a complete working
knowledge of this saw and have been properly trained for its
safe operation, correct adjustment, and use. All operators should
thoroughly read and understand this manual and the workings of
this machine prior to operation.
It is essential that all operators be aware of the following:
• The dangers associated with the operation of this machine.
• The use of personal protective equipment for ear and eye
protection.
• The proper positioning of the operator and operator’s hands
relative to the saw blade and pneumatic hold down clamp.
• The principles of machine operation, and proper use and
adjustment of the fence, jigs, safety guards, extension tables and
end stops.
• The correct selection of tooling for each operation.
• The safe handling of the workpiece when cutting.
• The safe stacking of the workpiece before and after cutting.
NOTE: Dust extraction equipment must be connected and turned on
before starting all machine operations.