Still LTX Series User manual

LTX10, LTX20, LTX-T04
Tractor
LTX-
Original instructions
1193 801 16 01 EN - 03/2022 - 10

Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [e-mail]
Website: http://www.still.de
Made in China
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.


Preface
I1193 801 16 01 EN - 03/2022 - 10

1 Foreword
Your industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Conformity marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Declaration that reflects the content of the declaration of conformity . . . . . . . . . . . . . . .
4
Information about documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Documentation scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Date of edition and latest update of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Explanation of symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Explanation of the cross-references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Definition of directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Disposal of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
2 Introduction
Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Use of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Intended use of the trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Proper usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Unauthorised use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Place of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Special risks associated with using the truck and attachments. . . . . . . . . . . . . . . . . . . .
17
3 Safety
Definition of terms used for responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Basic principles for safe operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Insurance cover on company premises. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Warning regarding non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
Table of contents
III1193 801 16 01 EN - 03/2022 - 10

Modifications and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Medical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Regular safety inspection of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical insulation test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Battery acid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Damage, defects and misuse of safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Battery connection cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
EMC - Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4Overviews
General view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating devices 1193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Accessory bar (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Electronic key (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
RF device (optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5Use
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Before driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Checks before initial use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Daily checks before use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Checking the working environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table of contents
IV 1193 801 16 01 EN - 03/2022 - 10

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Emergency stop switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Determining the drive direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Forward/reverse travel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Steering unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Stand-on/seated driving operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Driving on a slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Brake, horn and lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Coupling the trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Driving the truck with cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Transporting the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Truck storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Measures to be carried out before storing a forklift truck . . . . . . . . . . . . . . . . . . . . . . . . 71
Putting the tow tractor back into service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
Disposal of old trucks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6 Maintenance
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Staff training and qualifications for maintenance and repairs . . . . . . . . . . . . . . . . . . . . .
74
Battery maintenance personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
Services not requiring special qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Ordering spare parts and wear parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Recommended lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
Technical inspection and maintenance characteristics . . . . . . . . . . . . . . . . . . . . . . . . . .
77
Safety regulations for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Safety measures for maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Work on the electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
78
Daily checks before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Checking the travel direction control function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Checking the brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
Testing the steering unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Testing safety devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Table of contents
V1193 801 16 01 EN - 03/2022 - 10

Checking the battery charging status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Opening the battery hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
Plugging in/unplugging the battery connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
84
Checking the condition of cables, terminals and battery connector . . . . . . . . . . . . . . . .
85
Removing/replacing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Maintenance plan as required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Accessing the electrical compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
Checking the auxiliary seat condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
Steering tiller:check condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
Check fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
94
Inspection and maintenance overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1000 hour service plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
10000 hour service plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
Tractor motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Traction motor:Cleaning the motor housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Servicing the reducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Steering/braking/wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Steering/wheels/brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Checking the brake air gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
104
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Checking the on-board charger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105
Removing/replacing the battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106
7 Technical data
Datasheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Table of contents
VI 1193 801 16 01 EN - 03/2022 - 10

1
Foreword

Your industrial truck
General
The truck described in these operating instruc-
tions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regula-
tions for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted with state-of-the-art
technology. Following these operating instruc-
tions will allow the truck to be handled safely.
By complying with the specifications in these
operating instructions, the functionality and the
approved features of the truck will be retained.
Get to know the technology, understand it and
use it safely - these operating instructions pro-
vide the necessary information and help to
avoid accidents and to keep the truck ready
for operation beyond the warranty period.
Therefore:
–Before commissioning the truck, read the
operating instructions and follow the instruc-
tions.
–Always follow all of the safety information
contained in the operating instructions and
on the truck.
Foreword
1
Your industrial truck
2 1193 801 16 01 EN - 03/2022 - 10

Conformity marking
The manufacturer uses the conformity mark-
ing to document the conformity of the industri-
al truck with the relevant directives at the time
of placing on the market:
●
CE: in the European Union (EU)
●
UKCA: in the United Kingdom (UK)
●
EAC: in the Eurasian Economic Union
The conformity marking is applied to the
nameplate. A declaration of conformity is is-
sued for the EU and UK markets.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
conformity symbols

Foreword
1
Your industrial truck
31193 801 16 01 EN - 03/2022 - 10

Declaration that reflects the content of the declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany
We declare that the specified machine conforms to the most recent valid version of the direc-
tives specified below:
Industrial truck type
corresponding to these operating instructions
Model corresponding to these operating instructions
− "Machinery Directive 2006/42/EC"
1)
− "Supply of Machinery Safety Regulations 2008, 2008 No. 1597"
2)
Personnel authorised to compile the technical documents:
See declaration of conformity
STILL GmbH
1)
For the markets of the European Union, the EU candidate countries, the EFTA States and
Switzerland.
2)
For the United Kingdom market.
The declaration of conformity document is
supplied with the industrial truck. The declara-
tion shown explains the conformity with the
provisions of the EC Machinery Directive and
the Supply of Machinery Safety Regulation
2008, 2008 No. 1597.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
The declaration of conformity must be careful-
ly stored and made available to the responsi-
ble authorities if necessary. It must also be
handed over to the new owner if the industrial
truck is sold on.
Foreword
1
Your industrial truck
4 1193 801 16 01 EN - 03/2022 - 10

Information about documentation
Documentation scope
●
Operating instructions
●
Operating instructions for attachment parts
(special equipment)
●
Spare parts list
●
VDMA rules for the proper use of industrial
trucks (EU countries only)
These operating instructions describe all
measures necessary for the safe operation
and proper maintenance of the truck in all pos-
sible variants at the time of printing. Special
designs to meet customer requirements are
documented in separate operating instruc-
tions. If you have any questions, please con-
tact your service centre.
Enter the production number and the year of
production located on the nameplate in the
field provided:
Production no. ...........................................
Year of produc-
tion ...................................................
Please quote these numbers for all technical
enquiries.
Operating instructions are provided with each
truck. These instructions must be stored care-
fully and must be available to the driver and
operator at all times.
If the operating instructions are lost, the oper-
ator must immediately request a replacement
from the manufacturer.
The operating instructions are included in the
spare parts list and can be reordered there as
a spare part.
Personnel responsible for operating and main-
taining the equipment must be familiar with
these operating instructions.
The operating company (see
⇒ Chapter "Defi-
nition of terms used for responsible persons",
Page 20 ) must ensure that all operators
have received, read and understood these in-
structions.
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements, or
if you have found any faults, please contact
your service centre.
Foreword
1
Information about documentation
51193 801 16 01 EN - 03/2022 - 10

Date of edition and latest update
of this manual
The publication date of these operating in-
structions is printed on the cover sheet.
The manufacturer makes continuous efforts to
improve its industrial trucks, and therefore re-
serves the right to implement changes and to
accept no claims concerning the information
provided in this manual.
To receive technical assistance, please con-
tact the service centre authorised by your
closest manufacturer.
Copyright and trademark rights
These instructions must not be reproduced,
translated or made accessible to third parties
—including as excerpts—except with the ex-
press written approval of the manufacturer.
Foreword
1
Information about documentation
6 1193 801 16 01 EN - 03/2022 - 10

Explanation of symbols used
DANGER
Compulsory procedure that must be followed to
avoid danger to life or physical harm.
WARNING
Compulsory procedure that must followed to avoid
injury.
CAUTION
Compulsory procedure that must be followed to
avoid material damage and/or destruction.
NOTE
For technical requirements that require special
attention.
ENVIRONMENT NOTE
To prevent environmental damage.
Explanation of the cross-referen-
ces
Cross references are used to direct the reader
to the appropriate section or chapter.
Examples:
●
Cross reference to a section: ⇒ Chapter "Ex-
planation of the cross-references", Page 7
●
Cross reference to a chapter: ⇒ Chapter
"Definition of terms used for responsible
persons", Page 20
Foreword
1
Information about documentation
71193 801 16 01 EN - 03/2022 - 10

Definition of directions
The directions front (1), rear (3), right (2) and
left (4) are seen from the position of the opera-
tor; the load is at the rear.
Illustrations
At many points in this documentation the
(mostly sequential) operation of certain func-
tions or operating procedures is explained. To
illustrate these operations, schematic repre-
sentations of an truck are used.
NOTE
These schematic representations do not rep-
resent the design state of the documented
truck. They only serve to illustrate operating
procedures.


Foreword
1
Information about documentation
8 1193 801 16 01 EN - 03/2022 - 10

Environmental considerations
Packaging
During delivery of the truck, certain parts are
packaged to provide protection during trans-
port. This packaging must be removed com-
pletely prior to initial start-up.
ENVIRONMENT NOTE
The packaging material must be disposed of
properly after delivery of the truck.
Disposal of components and
batteries
The truck is composed of different materials. If
components or batteries need to be replaced
and disposed of, they must be:
●
disposed of,
●
treated or
●
recycled in accordance with regional and
national regulations.
NOTE
The documentation provided by the battery
manufacturer must be observed when dispos-
ing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste man-
agement company for disposal purposes.
Foreword
1
Environmental considerations
91193 801 16 01 EN - 03/2022 - 10

Foreword
1
Environmental considerations
10 1193 801 16 01 EN - 03/2022 - 10

2
Introduction

Technical Description
Maximum design load capacity of LTX10,
LTX20 and LTX–T04 type 1193 tow tractors:
LTX10 1000 kg
LTX20 2000 kg
LTX–T04 400/1000 kg
These tractors are used in seated /standing
mode.
NOTE
The platform of LTX-T04 can load 400kg car-
go, and at the same time, the truck can tow
1000kg cargo.
The LTX10, LTX20 and LTX-T04 are config-
ured:
–As standard with a 3 point wheel base and
2 castor wheels
10 km/h in forward gear, 3 km/h in reverse
gear, laden and unladen for the LTX10.
- 8 km/h in forward gear, 3 km/h in reverse
gear, laden and unladen for the LTX20.
- 8 km/h in forward gear, 3 km/h in reverse
gear, laden and unladen for the LTX-T04.
–Optional forward/reverse coupling approach
control for coupling to a trailer.
LTX10, LTX20 travels a distance of 0.3 m
each time the button (forward or reverse) is
held down.
LTX-T04 travels a distance of 4 m each time
the button (forward) is held down.
These tractors offer excellent performance,
thanks to their structure that includes:
●
a fixed front chassis with the mechanical
and electrical units necessary for truck
movements
●
a battery (technical compartment)
●
a driver’s compartment
●
a driving platform
●
a tractor chassis at the rear
Maintenance and programming the truck is fa-
cilitated by the on-board Can Bus technology.
Drive
The traction and travel of the tractor are provi-
ded by:
●
a.1.5 kW traction motor.
●
a drive unit placed in the centre of the chas-
sis.
●
two stabilisers fixed on the right and the left
of the chassis.
Power is supplied by a 24 volt lead-acid bat-
tery with a capacity of 200 Ah.
The power supply to the traction motor is con-
trolled by an L.A.C controller which provides
perfect control of speed, acceleration and
braking.
Braking
The LTX10, LTX20 and LTX-T04 Type 1193
are equipped with two braking systems:
–An electromagnetic safety brake that also
serves as a parking brake.
The latter is applied automatically in the fol-
lowing situations:
●
the driver leaves the driving platform.
●
truck stationary, direction reverser in neu-
tral.
●
power off.
The safety brake is applied automatically in
the event of a fault in the traction and/or steer-
ing control systems.
–A counter-current electrical brake that is ap-
plied automatically when the control is re-
leased and when the direction of travel is
reversed.
Balancing mechanism
The 3-point chassis has 2 height-adjustable
fixed castor wheels.
Introduction
2
Technical Description
12 1193 801 16 01 EN - 03/2022 - 10