Still LTX 70 User manual

Original instructions
Electric tow tractor
LTX 70
LTX 80
LTX-T08
0608 0609 0610 0688 0689
0690
1191 801 15 51 EN - 09/2019

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
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Table of contents
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1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 2
Copyrightandpropertyrights ............................................ 2
EC declaration of conformity............................................. 3
Nameplate ......................................................... 4
Rules for the operating company of industrial trucks ........................... 4
Correct use ......................................................... 6
Description of use and climatic conditions ................................... 7
Unauthorised use ..................................................... 7
Explanation of symbols used ............................................ 8
Disposing of components and batteries ..................................... 8
2Safety
Driver safety guidelines ............................................... 10
Safety regulations for handling consumables ............................... 12
Permissibleconsumables ............................................. 12
Oils .............................................................. 12
Hydraulicfluid ...................................................... 13
Batteryacid ........................................................ 13
Disposalofconsumables .............................................. 14
Emissions ......................................................... 15
Noiseemissionvalues ................................................ 15
Vibration values for upper limbs ......................................... 15
Residual dangers, residual risks ......................................... 15
Stability ........................................................... 16
In case of tip-over .................................................... 16
Definition of responsible persons ........................................ 17
Operatingcompany .................................................. 17
Specialist .......................................................... 17
Drivers ........................................................... 17
Safety test ......................................................... 19
Regular safety inspection of the tow tractor . ................................ 19
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3Overviews
Overviews ......................................................... 22
General view of the tow tractor .......................................... 22
General view of the carrier . . . .......................................... 23
Control and display components ......................................... 24
Display ........................................................... 24
Markings .......................................................... 25
Tow tractor labels ................................................... 25
Carrier labels ...................................................... 26
Serialnumber ...................................................... 27
4Use
Technical description ................................................ 30
Checks and actions prior to commissioning ................................. 32
Checkallcontrolsandtheiroperation ..................................... 32
Checking tyre pressure and condition ..................................... 32
Checking the battery chargestatus ....................................... 33
Checkingtheinterlocks ............................................... 33
Checkingthefootbrake ............................................... 34
Check emergency shutdown ........................................... 34
Topupthewindscreenwasherbottle ..................................... 35
Verification of manual tow coupling ...................................... 35
Check the automatic trailercoupling(iffitted) ................................ 36
Truck operating instructions ............................................ 37
The nameplate ...................................................... 38
Display ........................................................... 39
Thetowtractorstart-upscreen .......................................... 39
Steering knobs ...................................................... 39
Usingthedisplay .................................................... 40
Adjustingthedisplay ................................................. 42
Driver's compartment settings .......................................... 44
Safety guidelines for adjustmentwork .................................... 44
Steeringcolumnadjustment ........................................... 44
Seat belt (optional) .................................................. 45
Safety guidelines for driving a tow tractor .................................. 46
Entering and exiting the tow tractor ....................................... 47
Driving the tow tractor ................................................. 48
Definitionofdirections ................................................ 48
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Towtractorignitionusingthekey ........................................ 48
Startingthetowtractorwithanelectronickey ............................... 49
Start-up .......................................................... 50
Dead man's pedal option .............................................. 50
Forwardstravel ..................................................... 51
Backwardsdriving ................................................... 52
Towtractorbraking .................................................. 53
Emergency stop .................................................... 54
OperatingBlueQmode ............................................... 54
Operatingthedriveprogrammeselectionbutton ............................. 55
Operatingthehorn .................................................. 56
Startingonanincline ................................................. 57
Operating the FleetManager™ option ..................................... 58
Description of the FleetManager option .................................... 58
Commissioning a tow tractor equipped with the FleetManager™ option ............ 59
FleetManager™ option: Colour code for the LEDs ........................... 61
Logging off a tow tractor equipped with the FleetManager™ option ............... 63
Lighting ........................................................... 66
Usingthesignallights ................................................ 66
Usingthedirectionindicators ........................................... 67
Using the hazard warninglight .......................................... 68
Usingthecabinteriorlight ............................................. 68
Using the rotating beacon (optional) ...................................... 69
Towing ........................................................... 70
Safetyguidelines .................................................... 70
Using the manual coupling ............................................. 71
Using the automatic coupling ........................................... 72
Using electric tow coupling ............................................. 73
Inchingmodeoption ................................................. 75
Loading the platform . . ............................................... 77
Loading trailers ..................................................... 78
Towingatrailer ..................................................... 78
Liftrunner system equipmentoption ...................................... 80
Optional equipment .................................................. 84
Pedestrian"Slowtravel"option .......................................... 84
Caboption ........................................................ 85
Windscreenwiperoption .............................................. 86
Heating/demistingoption .............................................. 86
Automaticlightsoption ............................................... 87
Electrolyteleveldisplayoption .......................................... 87
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StVZO (German Road Traffic Licensing Regulations) option (intended for the German
market) .........................................................88
Parking the tow tractor ................................................ 89
Battery ........................................................... 90
Batterytype ........................................................ 90
Accessingthebattery ................................................ 91
Battery connection .................................................. 93
Chargingthebatteryusinganexternalcharger .............................. 94
General information on the on-board charger ............................... 96
Using the on-board charger (optional) ..................................... 96
Charging the battery with opportunity charging (optional) ....................... 99
Changing the battery with the Fork Off tool .................................103
Changing the battery with theRollOfftool ..................................106
Handling the truck in an emergency ......................................108
Precautionsbeforetowingthetractor .....................................108
Towingthetractor ...................................................108
Handling the tow tractor in specific situations ................................109
Transportingthetowtractor ............................................109
Slinging the tow tractor ................................................112
Jackingthetowtractor ................................................114
5 Maintenance
General maintenance information ........................................116
General . .........................................................116
Servicing and maintenance personnel training and qualification ..................117
Batterymaintenancestaff ..............................................117
Maintenance operations that do not require special training .....................117
Orderingsparepartsandconsumables ....................................117
Safety guidelines for maintenance .......................................118
Servicing and maintenancemeasures ....................................118
Workingontheelectricalequipment ......................................118
Safetydevices .....................................................118
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Technical data for inspection and maintenance ..............................119
Recommended lubricants .............................................120
Removing the cover to access the technical compartment ......................121
Maintenance schedule as required .......................................123
1000-hour maintenance schedule .......................................123
3000-hour/two-year maintenance plan ....................................124
Chassis, bodywork and fittings ..........................................126
Cleaningthetowtractor ...............................................126
General information on battery maintenance ...............................130
Checkthatthewheelnutsarefittedsecurely ................................131
Checking the condition and pressure of the tyres .............................131
Cleaning the battery and thebatterycompartment ............................131
Checkingtheseatbelt ................................................133
Checking the condition and operation of the signal lights .......................134
Cleaningtheheater ..................................................135
Checking and lubricating the automatic tow coupling ..........................136
Checkingthebrakingsystem ...........................................136
Driver's compartment .................................................138
Checkingandlubricatingthedriver'sseat ..................................138
Checking and lubricating the latches and hinges .............................138
Transmission .......................................................139
Cleaningandcheckingthegearboxbreather ...............................139
Drainingandfillingthedriveaxle ........................................140
Chassis ...........................................................141
Checkingandlubricatingthesteeringchain .................................141
Checking the front suspension ..........................................142
Lubricating the frontsuspension ........................................142
Checking and lubricating the front wheel bearing ............................143
Checkingthebrakefluidlevel ...........................................143
Changing the brake fluid ...............................................144
Checking the front and rear brake shoes . . . ................................145
Checking the drive axle rubber shock mounts ...............................145
Checking the drive axlesuspensionbushes ................................146
Maintaining the Liftrunner system equipment ...............................146
Electrical equipment .................................................147
Checkingthefuses ...................................................14
7
Checkingthebatteryacidlevelandelectrolytedensity ........................148
Checking the condition and secure attachment of electrical connections and ca-
bles ............................................................ 149
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Checking the battery and the condition of the battery cable .....................150
Cleaning the opportunity charging equipment ...............................151
Decommissioning and storage ..........................................1
52
Towtractorstorage ..................................................152
Permanent putting out of commission (destruction) ...........................153
6 Technical specifications
Datasheet for the tow tractor ...........................................156
Towing diagram for the tow tractor .......................................160
Datasheet for the transponder ..........................................164
Towing diagram for the transponder ......................................169
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