Still LXT 120 User manual
Platform tractor and tow tractor
LXT120
LXT180
LXT250
LXT350
LXW20
LXW30
Original instructions
50078078001EN-07/2022 - 04
Address of manufacturer and
contact details
STILLGmbH
Berzeliusstraße10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
Spare parts list
You can request to download the spare parts
list by copying and pasting the address
https://
sparepartlist.still.eu
into a web browser or by
scanning the QR code shown to the side.
On the web page, enter the following pass-
word:
Spareparts24!
On the next screen, enter your email address
and truck serial number to receive an email
with the link and download the spare parts list.
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
2511
Preface
I50078078001EN-07/2022 - 04
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.
Preface
II 50078078001EN-07/2022 - 04
1 Foreword
Your industrial truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Conformity marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Declaration that reflects the content of the declaration of conformity . . . . . . . . . . . . . . .
4
Information about the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Technical description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Labelling points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Truck variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Using the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Place of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Information about the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Scope of the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
Explanation of information symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Supplementary documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Issue date and topicality of the operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . .
21
List of abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
Copyright and trademark rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Environmental considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Disposing of components and batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
2 Safety
Definition of responsible persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Specialist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Basic principles for safe operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Insurance cover on company premises. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Modifications and retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Non-original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Damage, defects and misuse of safety systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Medical devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Exercise caution when handling gas springs and accumulators . . . . . . . . . . . . . . . . . . .
33
Table of contents
III50078078001EN-07/2022 - 04
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Residual dangers, residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
Danger to employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Special risks associated with using the truck and attachments. . . . . . . . . . . . . . . . . . . .
36
Overview of hazards and countermeasures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36
Safety tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Carrying out regular testing on the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Insulation testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Safety regulations for handling consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Permissible consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
Disposal of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3Overviews
Driver's compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Display/control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4 Operation
Checks and tasks before daily use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Visual inspections and function checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
Checking the condition of the wheels and tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Checking the wheel-fastening screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
Checking tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
Check the service brake for correct function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55
Checking the regenerative brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
56
Checking the parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57
Checking the emergency off switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
Checking the functions of the interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
58
Check the hydraulic oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
Checking the manual tow coupling (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
Checking the automatic tow coupling (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61
Adjusting the steering column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
Driver's seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Adjusting the driver's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63
Seat belt (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
Table of contents
IV 50078078001EN-07/2022 - 04
Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Switching on the key switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
Switching on via push button (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71
FleetManager — logging in and logging off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72
Display-operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Operating the display-operating unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
Access authorisation with PIN code (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Access authorisation for the fleet manager (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . .
76
Pre-Shift Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Description of the Pre-Shift Checks (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
All questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
Defining the question sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Displaying the history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
Defining the shift start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
Resetting the truck restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
92
Driver profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Driver profiles (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
Creating driver profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
95
Selecting driver profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
Renaming driver profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
97
Deleting driver profiles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Switching the lighting on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101
Switching the turn indicators on and off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102
Rotating beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102
Turning the hazard warning system on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
STILLSafetyLight (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103
StVZO equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
104
Efficiency and drive modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Blue-Q efficiency mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106
Configuring Blue-Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
107
Drive modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
108
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Cab doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
110
Heating system (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
114
Air conditioning (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
117
Actuating the front windscreen wiper and washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
119
Heatable windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
121
Push-up roof window (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
121
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V50078078001EN-07/2022 - 04
Interior lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
122
Topping up the washer fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
122
Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Collision protection (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
124
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Safety regulations when driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
127
Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
128
Visibility when driving and manoeuvring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129
Operating the service brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
130
Operating the horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
Selecting drive programmes 1 to 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
Selecting drive programme A or B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
Configuring drive programmes A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
132
Actuating the parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
134
Malfunctions in the electric parking brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
138
Starting drive mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
142
Speed restriction (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
144
Display for uphill and downhill gradients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
146
Parking the industrial truck securely and switching it off . . . . . . . . . . . . . . . . . . . . . . . . .
146
Wheel chocks (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
147
Assistance systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Descent Speed Regulation (DSR) (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
149
Calibrating Descent Speed Regulation (DSR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151
Entering the truck weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
151
Calibrating the idle position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
154
Calibration run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
157
Rear view camera (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
160
Trailer and load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Opening and closing the platform panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
165
Loading a platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
168
Loading trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
170
Towing guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
171
Reverse inching function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
172
Warnings for trailer operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
174
Coupling and uncoupling trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
176
Operating the manual 3-level tow coupling (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
178
Important information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
178
Coupling trailers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179
Maximum support load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
180
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VI 50078078001EN-07/2022 - 04
Operating the manual 2-level tow coupling (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
180
Important information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
180
Coupling trailers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
181
Maximum support load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
181
Maximum towed load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
181
Ro*244 automatic tow coupling (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
182
HSM 2140 automatic tow coupling (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
187
RO230B tow coupling (variant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
191
Towing trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
193
Procedure in emergencies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Emergency shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
195
Emergency hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
Emergency operation of the parking brake in the event of a malfunction . . . . . . . . . . . .
198
Handling the lead-acid batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Safety regulations for handling the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
202
Charging the lead-acid battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
205
Equalising charging to preserve the battery capacity . . . . . . . . . . . . . . . . . . . . . . . . . . .
209
Checking the battery charge status and calibrating the battery charge indicator . . . . . .
210
Maintaining the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
212
Checking the battery condition, acid level and acid density . . . . . . . . . . . . . . . . . . . . . .
213
Handling the lithium-ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Safety regulations for handling the lithium-ion battery. . . . . . . . . . . . . . . . . . . . . . . . . . .
215
80V lithium-ion batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
218
Regulations for storing lithium-ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
219
Checking the battery charge status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
220
Charging the lithium-ion battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
223
Replacing and transporting the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Opening and closing the battery hood (variant). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
Opening the battery hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
Closing the battery hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
Opening the battery hood in an emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
227
Replacing the battery with a truck or hand pallet truck . . . . . . . . . . . . . . . . . . . . . . . . . .
228
Changing the battery using a crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233
Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
236
Messages about operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
236
Messages about the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
239
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Cleaning the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
241
Cleaning the electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
243
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VII50078078001EN-07/2022 - 04
Cleaning the windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
243
After cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
244
Transporting the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Determining the total actual weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
245
Securing the industrial truck for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
246
Loading the industrial truck by crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
247
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
Decommissioning the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
251
Scrapping the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
252
5 Maintenance
Safety regulations for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Lifting and jacking up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
254
General maintenance information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Personnel qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
255
Information for carrying out maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
255
Information for carrying out maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
257
Setting up and adjusting the due date counter for maintenance and safety checks . . . .
259
Maintenance - 1000hours/annually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
261
Maintenance - 3000hours/every two years. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
264
Ordering spare parts and wearing parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
264
Quality and quantity of the required operating materials. . . . . . . . . . . . . . . . . . . . . . . . .
264
Maintenance data table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
265
Preserving operational readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Maintaining the seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
267
Checking the driver's seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
268
Replacing the fresh-air filter mat of the heating system . . . . . . . . . . . . . . . . . . . . . . . . .
269
Servicing wheels and tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
270
Checking the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
271
Replacing the fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
271
Checking the hydraulic system for leak tightness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
271
6 Technical data
Tow tractor dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
VDI datasheet LXT120 0748 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
VDI datasheet LXT180 0749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279
VDI datasheet LXT250 0750/0751 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
VDI datasheet LXT350 0752 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Table of contents
VIII 50078078001EN-07/2022 - 04
Dimensions of the platform tractor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
VDI datasheet LXW 20 0753 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
VDI datasheet LXW 30 0754 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Battery specifications for lead-acid batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Battery specifications for lithium-ion batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
Eco-design requirements for electric motors and variable speed drives . . . . . . . . . . . 306
Table of contents
IX50078078001EN-07/2022 - 04
1
Foreword
Your industrial truck
General
The industrial truck described in these operat-
ing instructions conforms with the applicable
standards and safety regulations.
If the industrial truck is to be operated on
public roads, it must conform to the existing
national regulations for the country in which
it is being used. The vehicle permit must be
obtained from the relevant authorities.
The industrial truck is fitted with state-of-the-
art technology. Following these operating in-
structions will allow the industrial truck to be
handled safely. If the specifications of these
operating instructions are adhered to, the
functional capability and the promised proper-
ties of the industrial truck will be maintained.
Familiarise yourself with the technology, un-
derstand it and use it safely. These operating
instructions provide the necessary information
and help to avoid accidents and to keep the
truck ready for operation even beyond the
warranty period.
Therefore:
–Before commissioning the industrial truck,
read the operating instructions and follow
the instructions.
–Always follow all the safety information con-
tained in the operating instructions and on
the industrial truck.
Foreword
1
Your industrial truck
2 50078078001EN-07/2022 - 04
Conformity marking
The manufacturer uses the conformity mark-
ing to document the conformity of the industri-
al truck with the relevant directives at the time
of placing on the market:
●
CE: in the European Union (EU)
●
UKCA: in the United Kingdom (UK)
●
EAC: in the Eurasian Economic Union
The conformity marking is applied to the
nameplate. A declaration of conformity is is-
sued for the EU and UK markets.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
conformity symbols
Foreword
1
Your industrial truck
350078078001EN-07/2022 - 04
Declaration that reflects the content of the declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany
We declare that the specified machine conforms to the most recent valid version of the
directives specified below:
Industrial truck type
corresponding to these operating instructions
Model
corresponding to these operating instructions
− "Machinery Directive 2006/42/EC"
1)
− "Supply of Machinery Safety Regulations 2008, 2008 No. 1597"
2)
Personnel authorised to compile the technical documents:
See declaration of conformity
STILL GmbH
1)
For the markets of the European Union, the EU candidate countries, the EFTA States and
Switzerland.
2)
For the United Kingdom market.
The declaration of conformity document is
supplied with the industrial truck. The declara-
tion shown explains the conformity with the
provisions of the EC Machinery Directive and
the Supply of Machinery Safety Regulation
2008, 2008 No. 1597.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
The declaration of conformity must be careful-
ly stored and made available to the responsi-
ble authorities if necessary. It must also be
handed over to the new owner if the industrial
truck is sold on.
Foreword
1
Your industrial truck
4 50078078001EN-07/2022 - 04
Information about the industrial
truck
Your industrial truck offers optimum efficiency,
safety and driving convenience. However, it is
primarily down to the operating company and
the driver to maintain these characteristics for
a long time and to take advantage of the re-
sulting benefits.
These operating instructions contain every-
thing you need to know about commissioning,
driving, maintaining and repairing the industri-
al truck.
Follow the operating instructions and carry out
the work specified regularly and at the due
times, in accordance with the overviews for
maintenance and preservation of operational
readiness.
To keep your warranty valid, and to ensure
safety, all maintenance work must be per-
formed by competent persons authorised by
the authorised service centre.
Reference standards
This industrial truck complies with standard
EN ISO 3691-1 (Safety of industrial trucks
– Self-propelled trucks up to and including
10,000kg capacity and tow tractors with a
pulling force up to and including 20,000N –
Part 1: General requirements), which meets
with the specific essential requirements of the
EU Machinery Directive 2006/42/EC.
It also complies with standard EN12895 for
electromagnetic compatibility and subsequent
amendments for power-driven industrial trucks
in accordance with Directive 2004/108/EEC.
Sound pressure level tests are performed in
accordance with standard EN12053.
Vibration level tests are performed in accord-
ance with standards EN13059 and EN12096.
Technical notes
Please submit all enquiries concerning orders
for spare parts to the authorised service cen-
tre, making sure that you give the correct de-
livery address.
Foreword
1
Your industrial truck
550078078001EN-07/2022 - 04
Use only genuine spare parts when conduct-
ing repairs. This is the only way to guarantee
that your industrial truck maintains its original
technical standard.
When ordering spare parts, please specify the
part number and the following truck data:
Truck type:
Serial number/year of manufacture:
Delivery date:
When taking over the truck, transfer the data
from the identification plates on the tow tractor
into these operating instructions for future use.
This information can be found on the identifi-
cation plate on the operating console. We rec-
ommend that you transfer this information to
this manual for ease of future reference.
Taking delivery of the industrial truck
Each industrial truck undergoes a thorough in-
spection before leaving the factory. This guar-
antees that it is in a flawless condition and
fully equipped at transfer.
To avoid subsequent complaints and defects,
we ask that you carefully check the functional
ability of the truck and the completeness of the
equipment at the time of transfer.
The following technical documents come with
each industrial truck:
●
Operating instructions
●
If necessary, further operating instructions
for attachments, additional devices or a
Customer Option (CO)
●
EC declaration of conformity
Foreword
1
Your industrial truck
6 50078078001EN-07/2022 - 04
Technical description
General
The LXT 120, 180, 250 and 350 four-wheel
tow tractors and the LXW 20 and 30 platform
tractors are suitable for indoor and outdoor
use. The LXT models pull trailers up to a
total weight of 35t. The LXW models carry
loads up to 3t. The maintenance-free 80-V
AC motor accelerates the tow tractors and the
platform tractors up to a maximum speed of
25km/h.
A maximum of one additional person can ride
on the passenger seat.
The "STILLEasyControl" display-operating
unit manages all functions that are not called
up by the operating devices for drive func-
tions. The driving condition information and
all messages are issued via a large colour
display. The display/operating unit uses the
current battery charge state and the selected
drive programme to calculate the remaining
available time until the battery has to be re-
charged and displays this information. It also
supports all FleetManager4.x functions.
There are four LXT models and two LXW
models:
Tow tractor
●
12t / 18t tow tractor with very short wheel-
base
●
25t tow tractor with short wheelbase
●
25t tow tractor with long wheelbase
●
35t tow tractor with very long wheelbase
Platform tractor
●
2t platform tractor with long wheelbase
●
3t platform tractor with long wheelbase
Assistance functions
Various assistance functions are available as
variants. They assist with the work of the driv-
er.
●
Descent Speed Regulation (DSR) actively
assists the driver when driving on gradients.
It is available in three different versions:
"DSR Basic", "DSR Eco" and "DSR Premi-
um".
Foreword
1
Your industrial truck
750078078001EN-07/2022 - 04
Brake system
The brake system is comprised of three differ-
ent brakes:
●
Service brake
●
Regenerative brake
●
Electrically actuated parking brake
The truck control unit prevents the wheels
from locking completely during braking. This
system works in a similar way to an anti-lock
braking system in a passenger car.
Hydraulic system
The hydraulic system supplies the hydraulic
steering and the two independent hydraulic
circuits of the braking system.
Driving
The LTX/LXW 120/ 350 is driven via both rear
wheels by maintenance-free AC drives with
80-V technology in the rear axle.
The energy supply is provided by laterally re-
placeable lead-acid or, optionally, lithium-ion
batteries.
The driver can help to influence the energy
consumption and performance of the truck us-
ing the "Blue-Q" efficiency mode. The required
setting for the current application can be se-
lected via the display-operating unit.
Steering
The kickback-free, hydrostatic front wheel
steering system means the truck has a small
turning circle.
Operation
The reverse inching controls (variant) at the
rear of the tow tractor and the platform tractor
can be used to safely approach a trailer, with
the tractor controlled by a user outside the
driver's cab.
The "STILLEasyControl" display-operating
unit simplifies daily use of the truck by pro-
viding personally configurable favourites. The
display-operating unit also monitors the func-
tions of the industrial truck.
Foreword
1
Your industrial truck
8 50078078001EN-07/2022 - 04
This manual suits for next models
5
Table of contents
Other Still Tractor manuals
