Still OPX 20 User manual

Original instructions
Order pickers and tow tractors
OPX 20/25
OPX 20/25 PLUS
OPX-L 12/16/20
OPX-L 20 S
OPX-D 20
LTX 50
LTX-FF 05/10
LTX-T 06
0615 0616 0617 0618 1075
1076 1077 1078 1079 1080
1081 1082 1084 1085 1086
45878043402 EN - 06/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Introduction
Forklift data ......................................................... 2
General information ................................................... 2
How to Consult the Manual .............................................. 2
Date of edition and latest update of this manual ............................... 4
Copyright and trademark rights ........................................... 4
Delivery of the forklift and documentation ................................... 4
CE labelling ......................................................... 5
EC declaration of conformity in accordance with Machinery Directive ............... 6
Technical service and spare parts ......................................... 7
Type of use ......................................................... 7
Working conditions ................................................... 7
Modifications to Forklift ................................................. 8
Applied equipment .................................................... 8
User obligations ...................................................... 9
Environmental considerations ........................................... 9
Disposal of components and batteries ...................................... 9
Packaging ......................................................... 10
2Safety
Safety guidelines .................................................... 12
GeneralSafetyRules ................................................. 12
Flooring requirements ................................................ 12
Batteryconnectioncables ............................................. 13
External electrical connections .......................................... 13
Requirements for the traction-batterychargingarea .......................... 13
SafetyRegulationsRelativetoForkliftUse ................................. 13
SafetyRegulationsRelativetoOperatingMaterials ........................... 14
Residual risk ....................................................... 15
Residual dangers, residual risks ......................................... 15
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Electromagnetic radiation .............................................. 17
Non-ionised radiation ................................................. 17
Noise ............................................................. 17
Electrostatic charge .................................................. 17
Vibrations ......................................................... 18
Safety tests ........................................................ 19
Regularsafetyinspectionofthetruck ..................................... 19
Safety devices ...................................................... 20
Damage, defects and misuse ofsafetydevices .............................. 20
3Overview
Overview of the various models ......................................... 22
OPX range general overview ........................................... 26
LTX50 general overview ............................................... 28
General overview LTX-T .............................................. 30
General overview LTX-FF ............................................. 32
Markings .......................................................... 34
Labelsanddesignationplates .......................................... 34
OPX 20/25 and OPX 20/25 PLUS label location . . . ........................... 35
Location of OPX-L (12/16/20S)labels ..................................... 37
Location of OPX-L20 and OPX-D20 labels ................................. 39
Location of LTX50 labels .............................................. 41
Location of labelsLTX-T ............................................... 43
LocationoflabelsLTX-FF .............................................. 45
Dataplate ......................................................... 47
Serial number ...................................................... 48
Theserialnumberismarkedontheframe .................................. 49
OPX-L (12/16/20S) capacity plate ........................................ 50
OPX-L 20 capacity plate ............................................... 52
OPX-D 20 capacity plate .............................................. 53
CapacityplateLTX-T ................................................. 55
CapacityplateLTX-FF ................................................ 56
Instruments and controls .............................................. 57
Comandi volante - Parte 1 . . . .......................................... 57
Steering wheel controls - Part 2 ......................................... 59
Steering wheel controls - Part 3 ......................................... 61
Backrestcontrols .................................................... 64
Definitionofdirections ................................................66
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Lift mast ........................................................... 67
Typesofliftmasts(wherepresent) ....................................... 67
Options and variants ................................................. 68
Listofoptionsandvariants ............................................. 68
Electrical socket for the cigarette lighter located on the dashboard (optional) ........ 69
Accessory mounting bar with data socket (optional) ........................... 70
Rearstoragecompartment(optional) ..................................... 72
Electrical socket for trailer lighting (optional) ................................ 73
Sistemidiilluminazione ............................................... 74
Lithium-ionbattery(Li-Ion) ............................................. 78
FleetManager (Option) . ............................................... 79
Foldawaystep(option) ................................................ 80
Locking fork or straddle lowering during travel (option) ......................... 80
BatteryelectrolytelevelindicatorLED(optional) ............................. 81
Cab (optional) ...................................................... 82
Batterylocklever(optional) ............................................ 84
4Use
Authorised and safe use ............................................... 86
Intended use of the trucks .............................................. 86
Safetyinstructionsforusingthetruck ..................................... 86
ForkliftUseinCold-StorageRooms. ...................................... 90
Truck transport and lifting .............................................. 90
Transportingthetruck ................................................ 90
ClimaticConditionsforTransportandStorage ............................... 90
Loading and unloadingthetruck ......................................... 91
Breaking-In ........................................................ 92
Sequence to follow for using the truck ..................................... 93
Checks and actions prior to commissioning ................................. 94
Listofchecksbeforeuse .............................................. 94
Checking and refilling the windscreen washer tank (only present on version with
cab) ............................................................96
Optional driver's seat adjustments ....................................... 97
Safety guidelines for adjustment work (described in the following paragraphs) ....... 97
Height-adjustable steering wheel (option) . . ................................ 98
Height-adjustable STANDARDseatbackrest(option) ......................... 99
Height-adjustableSLIMseatbackrest(option) ..............................100
Foldawayseat(option) ................................................101
Adjusting the platform(optional) .........................................103
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Climbing on and off the truck ............................................104
Drive modes and positions .............................................105
Drive modes and positions . . . ..........................................105
Driving position with the operator on board the truck ..........................106
Operator position and driving mode with operator on the ground next to the truck: using
seatbackrestcontrols(optionalfeature) .................................108
Operator position and driving mode with operator on the ground next to the truck: using
steering wheel controls (optionalfeature) ................................110
Stopping the truck in EMERGENCIES ....................................113
On/off systems ......................................................114
On/offkey .........................................................114
Numerickeypad—Start-upusingaPIN(Digicodeoption) .....................115
Driving ............................................................117
Truckoperation .....................................................117
Steering ...........................................................118
Truckbrakesystems .................................................120
Reversedrive ......................................................121
Parking and stopping the truck ..........................................122
Mobile platform .....................................................123
Using the mobile platform(wherepresent) .................................123
Moving the load .....................................................125
Safety guidelines for handling loads ......................................125
Checks to be carried outbeforeliftingaload ................................126
Usingthebackrestforkcontrols(wherepresent) .............................127
Using additional fork controls (only for model LTX FF) .........................130
Takingupload ......................................................133
Palletisingaload ....................................................133
Transporting loads on the forks ..........................................134
Depositing a load on the ground .........................................135
Using the truck on inclines, loading bridges and lifts. ..........................136
Load back rest with vertical pallet hook (optional) . ...........................137
Handling trailers .....................................................139
Towingtrailers ......................................................139
Towingthetrailer ....................................................141
Couplingthetrailer ...................................................142
Single-positionormulti-positiontowinghook ................................143
Automatic-closure towing hook ..........................................145
Lifting and lowering trailers – LiftRunner (if present) ...........................148
Loadingtrailers .....................................................150
UsingtheversionwithrearloadbedLTX-T .................................151
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Charging the battery ..................................................154
AccessingthebatteryfortrucksWITHOUTamobileplatform ....................154
Accessing the battery for trucks with a mobile platform (optional) .................155
BatteryRecharging ..................................................157
Recharging the battery using the on-board battery charger (optional) . . . ...........158
5 Maintenance
General Information ..................................................162
Operations Preliminary to Maintenance ...................................162
Maintenance — 1000 hours ............................................163
Maintenance — 3000 hours ............................................1
66
Maintenance — 10,000 hours ...........................................167
Regular Service .....................................................168
CleaningtheForklift ..................................................1
68
Lubricating and cleaning the lifting chains . . ................................168
Maintenance as required ..............................................169
Preparation ........................................................169
Batterytype ........................................................169
Unlockingthebattery(beforereplacingthebattery) ...........................171
Battery replacement withremovalfromthetop ..............................173
Replacingthebatterywithsideremoval ...................................174
Fuses ........................................................... . 177
Decommissioning ...................................................178
GeneralInformation ..................................................178
ForkliftTowing ......................................................179
Temporary Putting OutofCommission ....................................179
Checks and Inspections After a Long Period of Inactivity .......................179
Permanent Putting Out of Commission (Demolition) ..........................179
6 Technical data
Datasheet (VDI) .....................................................182
Datasheet (VDI) .....................................................214
Supply table ........................................................221
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