Toro Workman HD 07369 User manual

FormNo.3362-635RevB
Workman®HDUtilityVehicle
ModelNo.07369—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnot
equippedwithasparkarrestermufer.Itisa
violationofCaliforniaPublicResourceCode
Section4442touseoroperatethisengineonany
forest-covered,brush-covered,orgrass-covered
landasdenedinCPRC4126.Otherstatesor
federalareasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
Supervisor’sResponsibilities.................................4
BeforeOperating.................................................4
WhileOperating...................................................5
Maintenance.........................................................6
SoundPressureLevel...........................................6
VibrationLevel.....................................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................13
1CheckingFluidLevels......................................13
ProductOverview......................................................14
Controls.............................................................14
Specications.....................................................17
Attachments/Accessories...................................17
Operation...................................................................17
CheckingtheEngineOilLevel............................17
AddingFuel.......................................................18
CheckingtheTransaxle/HydraulicFluid
Level..............................................................20
CheckingtheTorqueoftheWheel
Nuts...............................................................20
CheckingtheTirePressure.................................20
CheckingtheBrakeFluid....................................21
CheckingthePumpBeltTension........................21
Pre–startingChecks............................................21
StartingtheEngine.............................................22
DrivingtheVehicle.............................................22
StoppingtheVehicle...........................................22
StoppingtheEngine...........................................22
NewVehicleBreak–in........................................22
CheckingtheInterlockSystem............................23
OperatingCharacteristics...................................23
Passengers..........................................................24
Speed.................................................................24
Turning..............................................................25
Braking..............................................................25
TipOvers...........................................................25
Hills...................................................................25
LoadingandDumping........................................26
UsingTheDifferentialLock...............................26
TransportingVehicle..........................................27
TowingtheVehicle.............................................27
TowingaTrailerwiththeVehicle.........................28
HydraulicControl...............................................28
Maintenance...............................................................30
RecommendedMaintenanceSchedule(s)................30
ServiceIntervalChart.........................................31
HeavyDutyOperation.......................................32
PremaintenanceProcedures....................................32
UsingtheBedSafetySupport..............................32
RemovingtheFullBed.......................................33
InstallingtheFullBed.........................................33
JackingtheVehicle..............................................34
RemovingtheHood...........................................35
Lubrication.............................................................36
GreasingBearingsandBushings.........................36
EngineMaintenance...............................................37
ServicingtheAirCleaner....................................37
ChangingtheEngineOilAndFilter....................37
ReplacingtheSparkPlugs...................................38
FuelSystemMaintenance.......................................38
ReplacingtheFuelFilter.....................................38
FuelLinesandConnections................................38
ElectricalSystemMaintenance................................39
Fuses..................................................................39
JumpStartingtheVehicle....................................39
ServicingtheBattery...........................................40
DriveSystemMaintenance.....................................41
AdjustingtheShiftCables...................................41
AdjustingtheHigh–LowCable...........................41
AdjustingDifferentialLockCable.......................41
InspectingtheTires............................................41
CheckingtheFrontWheelAlignment.................42
CoolingSystemMaintenance..................................43
RemovingDebrisfromtheEngineCooling
System............................................................43
BrakeMaintenance.................................................43
AdjustingtheParkingBrake................................43
AdjustingtheBrakePedal...................................44
BeltMaintenance....................................................44
AdjustingthePumpDriveBelt...........................44
ControlsSystemMaintenance.................................45
AdjustingtheAccelerator...................................45
AdjustingtheClutchPedal..................................45
AdjustingtheChoke...........................................46
HydraulicSystemMaintenance...............................47
ChangingtheHydraulicFluidandCleaning
theStrainer.....................................................47
ReplacingtheHydraulicFilter.............................47
RaisingtheBoxinanEmergency........................48
Storage.......................................................................50
Schematics.................................................................51
3

Safety
ThemachinemeetstherequirementsofSAEJ2258.
Supervisors,operatorsandservicepersonsshouldbe
familiarwiththefollowingstandardsandpublications:
(Thematerialmaybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks
ADDRESS:
NationalFirePreventionAssociation
BarrymarchPark
Quincy,Massachusetts02269U.S.A
•ANSI/ASMEB56.8PersonalBurdenCarriers
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.
•ANSI/UL558;InternalCombustionEngine
PoweredIndustrialTrucks
ADDRESS:
AmericanNationalStandardsInstitute,Inc.
1430Broadway
NewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories333PngstenRoad
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
TheWorkmanisanoff–highwayvehicleonly,
andisnotdesigned,equipped,ormanufactured
foruseonpublicstreets,roadsorhighways.
TheWorkmanwasdesignedandtestedtooffersafe
servicewhenoperatedandmaintainedproperly.
Improperuseormaintenanceofthemachinecanresult
ininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–road
useonly.Itsrideandhandlingwillhaveadifferent
feelthanwhatdriversexperiencewithpassengercars
ortrucks.Sotaketimetobecomefamiliarwithyour
Workman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditional
safetyinstructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,comply
withthefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesureoperatorsarethoroughlytrainedand
familiarwiththeOperator’sManualandalllabelson
thevehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.
slopestoosteepforvehicleoperation).Usethe3rd
HighLockoutswitchifhighspeedcouldresultina
safetyorvehicleabusesituation.
BeforeOperating
•Operatethemachineonlyafterreadingand
understandingthecontentsofthismanual.
•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysically
andmentallycapableofoperatingthevehicle.
•Thisvehicleisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedby
themanufacturer.Nevercarryanyotherpassengers
onthevehicle.
•Neveroperatethevehiclewhenundertheinuence
ofdrugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowto
stoptheenginequickly.
•Keepallshields,safetydevicesanddecalsinplace.
Ifashield,safetydeviceordecalismalfunctioning,
illegible,ordamaged,repairorreplaceitbefore
operatingthemachine.
•Alwayswearsubstantialshoes.Donotoperate
themachinewhilewearingsandals,tennisshoes,
orsneakers.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsand
causepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafety
andinsuranceregulations.
•Keepeveryone,especiallychildrenandpets,away
fromtheareasofoperation.
•Beforeoperatingthevehicle,alwayscheckallparts
ofthevehicleandanyattachments.Ifsomethingis
wrong,stopusingvehicle.Makesuretheproblem
4

iscorrectedbeforevehicleorattachmentisoperated
again.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhen
theengineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Do
notoverll.
–Wipeupanyspilledfuel.
•Operatethevehicleonlyoutdoorsorinawell
ventilatedarea.
•Useonlyanapprovednonmetal,portablefuel
container.Staticelectricdischargecanignitefuel
vaporsinaungroundedfuelcontainer.Removethe
fuelcontainerfromthebedofthevehicleandplace
itonthegroundawayfromthevehiclebeforelling.
Keepthenozzleincontactwiththecontainerwhile
lling.Removeequipmentfromvehiclebedbefore
lling.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replace
theswitchbeforeoperatingmachine.
WhileOperating
•Theoperatorandpassengershoulduseseatbelts
andremainseatedwheneverthevehicleisinmotion.
Theoperatorshouldkeepbothhandsonthesteering
wheel,wheneverpossible,andthepassengershould
usethehandholdsprovided.Keeparmsandlegs
withinthevehiclebodyatalltimes.Nevercarry
passengersintheboxoronattachments.Remember
yourpassengermaynotbeexpectingyoutobrakeor
turnandmaynotbeready.
•Neveroverloadyourvehicle.Thenameplate
(locatedunderthemiddleofthedash)showsthe
loadlimitsforthevehicle.Neveroverllattachments
orexceedthevehiclemaximumgrossvehicleweight
(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagePTO(ifsoequipped)andreturnthe
handthrottlelevertotheOffposition(ifso
equipped).
–MoveshiftlevertoNeutralandpressclutch
pedal.
–Makesurethehydraulicliftleverisinthecenter
position.
–Ifengineiscold—pressandholdtheaccelerator
pedalabouthalfwaydownandpullthechoke
knobouttotheOnpositionwhilecrankingthe
engine.
–Ifengineishot—pressandholdtheaccelerator
pedalabouthalfwaydownwhilecrankingthe
engine.
–Ifengineisooded—fullypressaccelerator
pedalandholdittotheooruntiltheengine
starts.Neverpumptheacceleratorpedal.
•Usingthemachinedemandsattention.Failureto
operatevehiclesafelymayresultinanaccident,tip
overofthevehicle,andseriousinjuryordeath.
Drivecarefully.Topreventtippingorlossofcontrol,
takethefollowingprecautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleona
steepslope.Normally,travelstraightupand
downslopes.Reducespeedwhenmakingsharp
turnsorwhenturningonhillsides.Avoidturning
onhillsideswheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shift
intoalowergearbeforestartingupordowna
hill.
–Whenloadingthebed,distributetheload
evenly.Useextracautioniftheloadexceeds
thedimensionsofthevehicle/bed.Operate
thevehiclewithextracautionwhenhandling
off-centerloadsthatcannotbecentered.Keep
loadsbalancedandsecuretopreventthemfrom
shifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithout
rstcomingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuvers
orotherunsafedrivingactionsthatmaycausea
lossofvehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehind
vehicleanddonotdumptheloadonanyone’s
feet.Releasethetailgatelatchesfromthesideof
box,notfrombehind.
5

–Keepallbystandersaway.Beforebackingup,
looktotherearandensurethatnooneisbehind
thevehicle.Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles.Thisvehicleisnotdesignedfor
useonstreetsorhighways.Alwayssignalyour
turnsorstopearlyenoughsootherpersons
knowwhatyouplantodo.Obeyalltrafcrules
andregulations.
–Neveroperatethevehicleinornearanarea
wherethereisdustorfumesintheairwhichare
explosive.Theelectricalandexhaustsystems
ofthevehiclecanproducesparkscapableof
ignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangs
suchastreelimbs,doorjambs,overhead
walkways,etc.Makesurethereisenoughroom
overheadtoeasilyclearthevehicleandyour
head.
–Ifeverunsureaboutsafeoperation,stopwork
andaskyoursupervisor.
•Donottouchengine,transaxle,mufer,ormufer
manifoldwhiletheengineisrunningorsoonafterit
hasstoppedbecausetheseareasmaybehotenough
tocauseburns.
•Ifthemachineevervibratesabnormally,stop
immediately,turntheengineoff,waitforallmotion
tostopandinspectfordamage.Repairalldamage
beforeresumingoperation.
•Beforegettingofftheseat,dothefollowing:
–Stopmovementofthemachine.
–Lowerthebed.
–Shuttheengineoffandwaitforallmovement
tostop.
–Settheparkingbrake.
–Removethekeyfromignition.
Maintenance
•Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,and
removethekeyfromignitiontopreventaccidental
startingoftheengine.
•Neverworkunderaraisedbedwithoutplacingthe
bedsafetysupportonthefullyextendedcylinderrod.
•Makesureallhydrauliclineconnectorsaretight,and
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,nothands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetrateskin
anddoseriousdamage.Ifuidisinjectedintothe
skinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedump
valvefromraisetolowerand/orloweringboxand
attachments.Placetheremotehydraulicsleverinthe
oatposition.Iftheboxmustbeinraisedposition,
secureitwiththesafetysupport.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheengine
areafreeofexcessivegrease,grass,leaves,and
accumulationofdirt.
•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromtheengineand
anymovingparts.Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthe
governorsettings.Themaximumenginespeedis
3650RPM.Toensuresafetyandaccuracy,havean
AuthorizedToroDistributorcheckthemaximum
enginespeedwithatachometer.
•Ifmajorrepairsareeverneededorassistanceis
required,contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmade
byothermanufacturerscouldbedangerous.Altering
thisvehicleinanymannermayaffectthevehicle’s
operation,performance,durabilityoritsusemay
resultininjuryordeath.Suchusecouldvoidthe
productwarrantyofTheToro®Company.
•Thisvehicleshouldnotbemodiedwithout
TheToro®Company’sauthorization.Directany
inquiriestoTheToro®Company,Commercial
Division,VehicleEngineeringDept.,8111Lyndale
Ave.So.,Bloomington,Minnesota55420–1196.
USA
SoundPressureLevel
ThisunithasanequivalentcontinuousA-weighted
soundpressureattheoperatorearof:80dB(A),based
onmeasurementsofidenticalmachinesperDirective
98/37/ECandamendments.
6

VibrationLevel
Hand-Arm
Thisunitdoesnotexceedavibrationlevelof2.5m/s2at
thehandsbasedonmeasurementsofidenticalmachines
perISO5349procedures.
WholeBody
Thisunitdoesnotexceedavibrationlevelof0.5m/s2
attheposterior,basedonmeasurementsofidentical
machinesperISO2631procedures.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
115-7740
1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
93-9879
1.Storedenergyhazard—readtheOperator’sManual.
115-2047
1.Warning—donottouchthehotsurface.
93-9850
1.Donotrepairorrevise—readtheOperator’sManual.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
105-4215
1.Warning—avoidpinchpoints.
8

106-2353
1.Electricalpowerpoint
106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator’s
Manual.
10.Containslead;donot
discard.
106-7767
1.Warning—readtheOperator’sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
115-7723
1.Warning—thehydraulicoilpressureis124bar(1800PSI).
2.CouplerA
3.CouplerB
9

115-2282
1.Warning—readtheOperator’sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
117–2718
115-7813
1.Poweroutlet10A5.Lights,brake15A
2.Switchedpower10A6.Hazard10A
3.Fuelpump,supervisor
switch10A
7.4WD,Transmission10A
4.Horn,powerpoint15A
10

115-7814
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
11

106-2377
1.Locked8.Warning—readtheOperator’sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander’sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Checktheengineoil,transaxle/hydraulic
uid,andbrakeuidlevels
MediaandAdditionalParts
DescriptionQty.Use
Operator’sManual(Vehicle)1Readbeforeoperatingmachine
PartsCatalog1Usetoreferencepartnumbers
OperatorTrainingMaterial1Viewbeforeoperatingmachine
Note:Determinetheleftandrightsideofthemachinefromthenormaloperatingposition.
1
CheckingFluidLevels
NoPartsRequired
Procedure
1.Checktheengineoillevelbeforeandaftertheengine
hasbeenrunforashorttime,refertoCheckingthe
EngineOilLevelinOperation.
2.Checkthetransaxle/hydraulicuidlevelbefore
theengineisrststarted,refertoCheckingthe
Transaxle/HydraulicFluidLevelinOperation.
3.Checkthebrakeuidlevelbeforetheengineisrst
started,refertoCheckingtheBrakeFluidLevelin
Operation.
13

ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure3)givestheoperator
theabilitytovarytheengineandgroundspeedofthe
vehicle,whenthetransmissionisingear.Pressing
thepedalincreasesengineRPMandgroundspeed.
ReleasingthepedalwilldecreaseengineRPMand
groundspeedofthemachine.
Figure3
1.Acceleratorpedal3.Brakepedal
2.Clutchpedal
ClutchPedal
Theclutchpedal(Figure3)mustbefullypressedto
disengageclutchwhenstartingtheengineorshifting
transmissiongears.Releasethepedalsmoothlywhenthe
transmissionisingeartopreventunnecessarywearon
thetransmissionandotherrelatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverhold
thevehiclestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.
BrakePedal
Thebrakepedal(Figure3)isusedtoapplyservice
brakestostoporslowvehicle.
Wornormaladjustedbrakesmayresultin
personalinjury.Ifthebrakepedaltravelsto
within1-1/2inches(3.8cm)ofthevehicleoor
board,thebrakesmustbeadjustedorrepaired.
GearShiftLever
Fullypresstheclutchpedalandmovetheshiftlever
(Figure5)intothedesiredgearselection.Adiagramof
theshiftpatternisinFigure4.
Figure4
Important:Donotshiftthetransaxletothereverse
orforwardgearunlessthevehicleisstandingstill.
Damagetothetransaxlemayoccur.
Downshiftingfromtoohighaspeedcan
causetherearwheelstoskidresultinginloss
ofvehiclecontrolaswellasclutchand/or
transmissiondamage.Shiftsmoothlytoavoid
grindinggears.
DifferentialLock
Thedifferentiallockallowsrearaxletobelockedfor
increasedtraction.Thedifferentiallock(Figure5)may
beengagedwhenthevehicleisinmotion.Movethe
leverforwardandtotherighttoengagethelock.
Note:Vehiclemotionplusaslightturnisrequiredto
engageordisengagedifferentiallock.
Turningwiththedifferentiallockoncanresult
inlossofvehiclecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsor
athighspeeds.Refertousingthedifferential
lock.
14

Figure5
1.Gearshiftlever4.Hydraulicliftlock
2.Parkingbrake5.Differentiallock
3.Hydraulicbedlift6.High–lowrangeshifter
ParkingBrake
Whenevertheengineisshutoff,theparkingbrake
(Figure5)mustbeengagedtopreventaccidental
movementofthevehicle.Toengagetheparkingbrake,
pullbackonthelever.Todisengage,pushthelever
forward.Releasetheparkingbrakebeforemovingthe
vehicle.Ifyouparkthevehicleonasteepgrade,apply
theparking.Also,shiftthetransmissioninto1stgear
onauphillgradeorreverseonadownhillgrade.Place
chocksatthedownhillsideofthewheels.
HydraulicLift
Thehydraulicliftraisesandlowersbed.Moveitrearward
toraisethebed,andforwardtolowerit(Figure5).
Important:Whenloweringthebed,holdthelever
intheforwardpositionfor1or2secondsafterthe
bedcontactstheframetosecureitinthelowered
position.Donotholdthehydraulicliftineitherthe
raiseorlowerposition,formorethan5seconds,
oncethecylindershavereachedtheendoftheir
travel.
HydraulicLiftLock
Thehydraulicliftlocklockstheliftleversothehydraulic
cylindersdonotoperatewhenthevehicleisnot
equippedwithabed(Figure5).Italsolocksthelift
leverintheOnpositionwhenusingthehydraulicsfor
attachments.
High–LowRangeShifter
Thehigh–lowrangeshifteraddsthreeadditionalspeeds
forprecisespeedcontrol(Figure5).
•Thevehiclemustbecompletelystoppedbefore
shiftingbetweenHighandLowrange.
•Shiftonlyonlevelground.
•Pressclutchpedalfully.
•MovetheleverfullyforwardforHighandfully
rearwardforLow .
Highisforhigherspeeddrivingonlevel,drysurfaces
withlightloads.
Lowisforlowspeeddriving.Usethisrangewhen
greaterthannormalpowerorcontrolisrequired.For
example,steepgrades,difcultterrain,heavyloads,slow
speedbuthighenginespeed(spraying).
Important:ThereisalocationbetweenHighand
Lowinwhichthetransaxleisinneitherrange.
Donotusethispositionasaneutralposition
becausethevehiclecouldmoveunexpectedlyif
theHigh–Lowshifterisbumpedandthegearshift
leverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure6)tostartandstopthe
engine.Ithasthreepositions:Off,Run,andStart.
RotatethekeyclockwisetotheStartpositiontoengage
thestartermotor.Releasethekeywhentheenginestarts.
ThekeywillmoveautomaticallytotheOnposition.To
shuttheengineoff,rotatethekeycounterclockwiseto
theOffposition.
Figure6
1.Lightswitch6.Powerpoint
2.Choke7.3rdhighlockoutswitch
3.Hourmeter8.Oilpressurewarninglight
4.Fuelgauge9.Chargeindicator
5.Ignitionswitch
HourMeter
Indicatesthetotalhoursofmachineoperation.The
hourmeter(Figure6)startstofunctionwheneverthe
keyswitchisrotatedtotheOnpositionoriftheengine
isrunning.
15

3rdHighLockoutSwitch
Movethe3rdhighlockoutswitch(Figure6)totheslow
positionandremovethekeytopreventtheuseofthird
gearwhenintheHighrange.Theenginewillshutoff
iftheshiftleverismovedtothirdgearwheninHigh
range.Thekeyisremovableineitherposition.
LightSwitch
Pushthelightswitch(Figure6),totoggletheheadlights
onoroff.
OilPressureWarningLight
Theoilpressurewarninglightglows(Figure6)ifthe
engineoilpressuredropsbelowasafelevelwhilethe
engineisrunning.Ifthelightickersorremainson,
stopthevehicle,turnofftheengine,andchecktheoil
level.Iftheoillevelwaslow,butaddingoildoesnot
causethelighttogooutwhentheengineisrestarted,
turntheengineoffimmediatelyandcontactyourlocal
Torodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOnposition,butdonot
starttheengine.Theoilpressurelightshouldglow
red.Ifthelightdoesnotfunction,eitherabulbis
burnedoutorthereisamalfunctioninthesystem
whichmustberepaired.
Note:Ifenginewasjustturnedoff,itmaytake1to2
minutesforthelighttocomeon.
ChargeIndicator
Illuminateswhenthebatteryisbeingdischarged.Ifthe
lightilluminatesduringoperation,stopthevehicle,turn
offtheengineandcheckforpossiblecauses(Figure6).
Checktheoperationofwarninglightsasfollows:
•Applytheparkingbrake.
•TurntheignitionkeytotheOnposition,butdo
notstarttheengine.Thechargeindicatorandoil
pressurelightsshouldglow .Ifanylightdoesnot
function,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOnposition
(Figure6).Redindicateslowfuellevelandblinkingred
indicatesnearempty.
PowerPoint
Usethepowerpoint(Figure6)topoweroptional12
voltelectricalaccessories.
Choke
Tostartacoldengine,closethecarburetorchokeby
pullingthechokecontrol(Figure6)outtotheOn
position.Aftertheenginestarts,regulatethechoketo
keeptheenginerunningsmoothly.Assoonaspossible,
openthechokebypushinginthechokecontrolto
theOffposition.Awarmenginerequireslittleorno
choking.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard
(Figure7).
Figure7
1.Passengerhandhold2.Storagecompartment
SeatAdjustingLever
Theseatscanbeadjustedforeandaftforoperator
comfort(Figure8).
16

Figure8
1.Seatadjustinglever
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth63inches(160cm)
OverallLength
w/obed:128.25inches(326cm)
w/fullbed:130.38inches(331cm)
w/2/3bedinrearmountinglocation:
136.38inches(346cm)
BaseWeight(Dry)1848lb(838kg)
RatedCapacity3002lb(1361.6kg)(includes200
lb(91kg)operator,200lb(91kg)
passenger,andloadedattachment).
Maximum.Gross
VehicleWeight
4,850lb(2200kg)
TowCapacityTongueweight600lb(272kg)
Maximumtrailerweight3,500lb(1587
kg)
GroundClearance7inches(18cm)w/noload
WheelBase70inches(118cm)
WheelTread(center
linetocenterline)
Front:46inches(117cm)
Rear:47.7inches(121cm)
Height75inches(190.5cm)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Beforeservicingormakingadjustmentsto
themachine,stoptheengine,settheparking
brake,andremovethekeyfromtheswitch.
Removeanyloadmaterialfromthebedor
otherattachmentbeforeworkingundera
raisedbed.Neverworkunderaraisedbed
withoutpositioningthesafetysupportonafully
extendedcylinderrod.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithapproximately2quarts
(1.9l)(w/lter)ofoilinthecrankcase;however,you
shouldchecktheoillevelbeforeandaftertheengine
isrststarted.
Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.IftheoillevelisatorbelowtheAddmark
onthedipstick,addoiltobringtheoilleveltotheFull
mark.Donotoverll.Iftheoillevelisbetweenthe
FullandAddmarks,noadditionaloilisrequired.
Theengineusesanyhigh-qualitydetergentoilhaving
theAmericanPetroleumInstitute(API)service
classicationSH,SJ,orhigher.Oilviscosity(weight)is
selectedaccordingtoanticipatedambienttemperature.
Temperature/viscosityrecommendationsareas
follows:
•Above0degreesF(–20degreesC)—Use10W-30.
•Below32degreesF(0degreesC)—UseSAE
5W-30.
Note:SAE10W-40andstraightweightoils(SAE
30,etc.)arenotrecommendedinKohlerenginesdue
toproblemswithpump-upofhydrauliclifterswith
thoseoils.Eithersyntheticormineralbasedoilsmay
beused,butoildrainintervalsshouldbethesame(per
recommendations).
1.Positionthemachineonalevelsurface.
2.Removethedipstick(Figure9)andwipeitwith
acleanrag.
17

Figure9
1.FillerCap2.Dipstick
3.Insertthedipstickintothetubeandmakesureit
isseatedfully.
4.Removethedipstickandchecktheoillevel.
5.Iftheoillevelislow ,removethellercap(Figure9)
andaddenoughoiltoraisetheleveltotheFull
markonthedipstick.
Note:Whenaddingoil,removedipsticktoallow
properventing.Pouroilslowlyandcheckthelevel
oftenduringthisprocess.Donotoverll.
Important:Whenaddingengineoilorlling
oil,theremustbeclearancebetweentheoilll
deviceandtheoilllholeinthevalvecoveras
showninFigure10.Thisclearanceisnecessary
topermitventingwhenlling,whichprevents
oilfromoverrunningintothebreather.
Figure10
1.Noteclearance
6.Installthedipstickrmlyinplace.
AddingFuel
TheToro®Companystronglyrecommendsthe
useoffresh,clean,unleadedregulargradegasoline
inTorogasolinepoweredproducts.Unleaded
gasolineburnscleaner,extendsenginelife,and
promotesgoodstartingbyreducingthebuild–up
ofcombustionchamberdeposits.Useaminimum
octaneratingof87.
Fueltankcapacity:6.5USgallons(25l).
Note:Neverusemethanol,gasolinecontaining
methanol,gasolinecontainingmorethan10%
ethanol,gasolineadditives,orwhitegasbecause
enginefuelsystemdamagecouldresult.
18

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Beforeremovingthefueltankcap,make
surethevehicleispositionedonalevel
surface.Openfueltankcapslowly.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1
inch(25mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallows
gasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
1.Cleantheareaaroundthefueltankcap.
2.Removethefueltankcap(Figure11).
Figure11
1.Fueltankcap
19

3.Fillthetanktoaboutoneinchbelowthetopofthe
tank,(bottomofthellerneck),theninstallthecap.
Donotoverll.
4.Wipeupanyfuelthatmayhavespilledtopreventa
rehazard.
Checkingthe
Transaxle/HydraulicFluid
Level
ServiceInterval:Beforeeachuseordaily
ThetransaxlereservoirislledwithDexronIIIATF .
Checkthelevelbeforetheengineisrststartedand
every8hoursordaily,thereafter.Capacityofsystemis.
Transaxlereservoircapacity:7.5qt(7l).
1.Positionthevehicleonalevelsurface.
2.Cleantheareaaroundthedipstick(Figure12).
Figure12
1.Dipstick
3.Unscrewthedipstickfromthetopofthetransaxle
andwipeitwithacleanrag.
4.Screwthedipstickintothetransaxleandensurethat
itisfullyseated.
5.Unscrewthedipstickandchecktheuidlevel.
Theuidshouldbeuptotopoftheatportion
ofthedipstick.
6.Ifthelevelislow,addenoughuidtoachievethe
properlevel.
CheckingtheTorqueofthe
WheelNuts
ServiceInterval:Aftertherst2hours
Aftertherst10hours
Every200hours
Failuretomaintainpropertorqueofthewheel
nutscouldresultinfailureorlossofawheel
andmayresultinpersonalinjury.
Torquethefrontandrearwheelnutsto80to
90ft-lb(109to122N-m)after1to4hoursof
operationandagainafter10hoursofoperation.
Torqueevery200hoursthereafter.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Themaximumairpressureinthefronttiresis32psi
(220kPa)andthereartiresis18psi(124kPa).
Checkthetirepressurefrequentlytoensureproper
ination.Ifthetiresarenotinatedtothecorrect
pressure,thetireswillwearprematurely.
Figure13isanexampleoftirewearcausedbyunder
ination.
Figure13
1.Underinatedtire
Figure14isanexampleoftirewearcausedbyover
ination.
20