STILLA Richmond 6x4 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Richmond’6x4
S3005
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill (capable of driving 100mm
Batten Screw)
•Hammer
•Ladder
•12mm Drill bit
•6mm Drill bit
•Tape measure
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Circular/power saw (if rebated or
heavy duty floor was chosen)
•4mm Alan key
•Batten screw drive
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•Choose your site carefully, site surface must be level (unless an Elevation kit or
Heavy duty floor kit option has been purchased with your product)

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RICHMOND 6x4 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
12P
Cedar Clad Panel 1200x1890mm
2
9P
Cedar Clad Panel 900x1890mm
2
FP
Cedar Clad Panel 480x1890mm (180x1890mm if Double Doors)
2
FG
6ft Front Gable
1
BG
6ft Back Gable
1
R
Rafters 900x42x35mm
4
TB/BB
Top Batten/Bottom Batten 1520mm
4
CD
Colonial Door 830x1875mm
1
C
1520mm Chanel
2
RS
1150mm Roof Sheeting
4
HK
6x4 Hardware Kit
1
RC
1520mm Ridge Cap
1
F
6ft Fascia Pack
1
CP
Corner Posts 1890x60x18mm
4
CS
Cover Strips 1890x40x7mm
1
DS
Door Step 840x19x42mm (1440mm if double doors)
1
DH
Door Head 840x42x35mm (1440mm if double doors)
1
IM
6x4 Instruction Manual
1
Floor Kit –Option
Floor Frame - (Rebated Floor 70x35mm/Heavy Duty Floor 140x35mm)
Part Code
Checked
Part Description
Qty
EP
End Plate 1870mm
2
DJ
Double Joist 1130mm
2
SJ
Single Joist 1130mm
3
L
Logs (Rebated floor does not come with logs) 750mm
4
FB
1798mm x 800mm
1
FB
1798mm x 311mm
1
6 Foot Loft Shelf - Option
Part Code
Checked
Part Description
Qty
6LS
6ft Loft Shelf
1
Double Doors –Option –Changes to above kit
Part Code
Checked
Part Description
Qty
CD
Colonial Door 714x1875mm
2
FP
Front Panel 180x1890mm
2
DP
Door Leaver Packer 100x100x18mm
1
DH
Door Head 1440x42x35mm
1
DS
Door Stop 1440x42x19mm
1

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1870mm
SJ
3
Single Joist 1130mm
DJ
2
Double Joist 1130mm (42x35mm part of DJ goes at the top inside)
100BS
24
100mm Batten screw (Heavy Duty Floor Only)
75N
24
75mm Nail (Rebated Floor Only)
1.0 –FLOOR FRAME
Fasten through EP into DJ using 3 x 100BS per join (75N on Rebated Floor)
Fasten through EP into SJ using 2 x 100BS per join (75N on Rebated Floor)
HEAVY DUTY FLOOR KIT
Heavy duty floor can be installed on unlevelled ground –use supplied logs to level your floor
by digging them into the ground.
Install heavy duty floor kit using (L) 4 logs –1 in each corner (position shown above) screw
through frame into log using 4 x 100BS per corner
Ensure floor frame is square by measuring from corner to corner diagonally prior to
installing flooring.
Yellow Tongue
DJ
DJ
SJ
SJ
SJ

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STEP 1.1
FLOORING INSTALLATION
1.1 –FLOOR INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
1
Floor Board 1797x800mm
FB
1
Floor Board 1797x311mm
50PS
25
50mm Philips Screw
1.1 –FLOOR SHEETS
Fasten floor sheets to floor frame as shown below using 50PS

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STEP 2.0
WALL ASSEMBLY
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front panel
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 12P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside)
Note: Ensure tongue on VJ cladding is facing upwards.
If optional window was purchased, it can take the place of any 1200mm (12P) panel.
12P
Screw 3 x 65HHS (Top,
centre & bottom)
FP
Cedar Strip

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 12P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on
the outside.
9P
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
12P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
9P
Screw 3 x 65HHS (Top,
centre & bottom)
9P
FRONT OF SHED

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 12P (top, centre & bottom) using 3 x 65HHS holding studs flush on
the outside.
Screw 3 x 65HHS (Top,
centre & bottom)
9P
12P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 12P (top, centre & bottom) using 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
FP
12P
Cedar Strip

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STEP 2.5
BACK GABLE ASSEMBLY
2.5 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
BG
1
Back gable
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY –GABLE ASSEMBLY
Carefully position BG in place inserting tongue on back panels into groove in BG. Screw up
through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
STEP 2.6
FRONT GABLE ASSEMBLY
2.6 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
FG
1
Front gable
65HHS
4
65mm Hex head screw
2.6 - ASSEMBLY –GABLE ASSEMBLY
Carefully position FG in place inserting tongue on front walls into groove in FG. Screw up
through wall panels into bottom plate of gable using 4 x 65HHS. (2 each side)

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STEP 3.0
ROOF ASSEMBLY
3.0 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
BB
1
Bottom batten
TB
1
Top batten
R
2
Rafter
100BS
4
100mm Batten screw
3.0 - ASSEMBLY –ROOF ASSEMBLY
Slide rafters (R) into checked out sections in battens (BB & TB). Fasten through BB & TB into
R using 1 x 100BS per join.
TB
BB
R
R

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STEP 3.1
ROOF ASSEMBLY
3.1 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
2
1150mm roof sheet
40RS
2
40mm Roof screw
25RS
2
25mm Roof screw
3.1 - ASSEMBLY –ROOF ASSEMBLY
Lay roof frame on a hard surface. Position roof sheets (RS) flush at top and flush with end of
roof battens. Fasten roof sheets to roof frame in number sequence shown using 25RS into
top batten (TB) & 40RS into bottom batten (BB).
Note: only screw in Pan at top and in rib at bottom.
Bent up edge at top.
1
1
2
2
(TOP)
TB
BB
TB
BB

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STEP 3.2
ROOF ASSEMBLY
3.2 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
1
40mm Roof screw
25RS
2
25mm Roof screw
3.2 - ASSEMBLY –ROOF ASSEMBLY
Fasten either side of roof sheeting overlap at top and through joined rib at bottom.
1
2
Bent up edge at top.
(TOP)
3
25RS
40RS

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STEP 3.3
ROOF ASSEMBLY
3.3 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
8
40mm Roof screw
25RS
8
25mm Roof screw
3.3 - ASSEMBLY –ROOF ASSEMBLY
Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top complete
screw bottom off using 1 x 40RS in every rib.
Note: Use straight edge to keep all screws in line and centre of batten.
TB
Bent up edge at top.
BB
TOP

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STEP 3.4
ROOF ASSEMBLY
3.4 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
C
1
1520mm Chanel
ST
3
Self-tapping screw
3.4 - ASSEMBLY –ROOF ASSEMBLY
Slide capping onto roof overhang. Fasten capping (C) to roof using 3 x ST.
Repeat steps 3.0 –3.4 for opposite roof panel.
Bent up edge at top
TB
BB

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STEP 3.5
ROOF INSTALLATION
3.5 - ASSEMBLY PARTS –ROOF INSTALLATION
PART CODE
QTY
DESCRIPTION
2
Completed roof panels
65HHS
5
65mm Hex head screw
3.5 - ASSEMBLY –ROOF INSTALLATION
Slide one roof panel into position. Ensure roof rafters are flush with gables on the inside.
Top batten of roof frame is to be in line with gable peak. Fasten through gables into top
batten on roof. Fasten up through side wall top plates at each end and centre. Ensure walls
run parallel with bottom batten (BB) on roof. (Repeat this step for both roof panels)
STEP 3.6
DOOR STOP ASSEMBLY
3.6 - ASSEMBLY PARTS –DOOR STOP ASSEMBLY
PART CODE
QTY
DESCRIPTION
DS
1
Door Stop
40N
2
40mm nail
3.6 - ASSEMBLY PARTS –DOOR STOP ASSEMBLY
Place door stop in position at base of door between front FP’s. Nail door stop down using 2 x
40n. (if installing on a concrete slab –use a small dynabolt to fix in place, Not supplied)

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STEP 3.7
DOOR HEAD ASSEMBLY
3.7 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
PART CODE
QTY
DESCRIPTION
DH
1
Door Head
40N
2
40mm nail
65HHS
2
65mm Hex Head Screw
3.7 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
Hold door head in position hard up under gable frame between front panels. Screw in
position down through gable into door head using 2x65HHS
If Double door option was chosen go to step 4.1
STEP 3.8
DOOR HINGE ASSEMBLY
3.8 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY
PART CODE
QTY
DESCRIPTION
H
2
Hinge
HS
6
Hinge Screw
CD
1
Door
3.8 - ASSEMBLY –DOOR HINGE ASSEMBLY
Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge
screws (HS) per hinge.
Position: Hinges are to be placed at top and bottom of door. They are to be centralised over
bracing on back of door (as per second and third image below)

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STEP 3.9
DOOR INSTALLATION
3.9 - ASSEMBLY PARTS –DOOR INSTALLATION
PART CODE
QTY
DESCRIPTION
CD
1
Door
HS
6
Hinge screw
3.9 - ASSEMBLY –DOOR INSTALLATION
Hold door in position, 3mm down from top. Front of the door when closed will be flush with
front of VJ cladding.
Screw through hinge into front wall (as pictured).

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STEP 4.0
DOOR HANDLE ASSEMBLY
4.0 - ASSEMBLY PARTS –DOOR HANDLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
TH
1
T Handle
4.0 - ASSEMBLY –DOOR HANDLE ASSEMBLY
Remove bolts and leaver from back of T Handle (TH). Mark and drill 12mm centre hole in
position shown, 50mm in from door edge.
Insert T handle in position and mark two outside holes. Remove T handle and drill 2 x 6mm
holes.
Insert T handle back in with bolts, and fasten nuts on back of door.
STEP 4.1
DOOR HANDLE ASSEMBLY
4.1 - ASSEMBLY PARTS –DOOR HANDLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
1
T Handle Leaver
4.1 - ASSEMBLY –DOOR HANDLE ASSEMBLY
Holding door in closed position, flush with VJ cladding on front - slide leaver onto T Handle
and tighten once hitting on wall stud beside door.