STILLA Bromley User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Bromley’6x12
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill
•Hammer
•Ladder
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Check all parts on assembly parts list are included, prior to commencing assembly.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla rebated floor we recommend finding a
place in your yard that is very close to level. Pavers or a solid material that will not be
affected by weather can be used to perfectly level the shed by placing under the
floor frame where required, make sure all members are supported.
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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BROMLEY 6x12 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 900x1895mm
9
WP
Cedar Clad Window Panel 900x1895mm
1
FP
Cedar Clad Panel 480x1895mm (180x1895 if Double Doors)
2
CD
Colonial Door 830x1875mm (2x 714x1875 if Double Doors)
1
G
6ft Gable
2
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
7
F
6ft Fascia Pack (4)
1
CT
Collar Tie
2
R
Roof Rafter 870x70x45mm
8
DH
Door Head 840x42x35mm (1440mm if double doors)
1
DS
Door Stop 840x42x19mm (1440mm if double doors)
1
E
Roof End Piece 203x70x30mm
12
RS
1120mm Roof Sheeting 10 & 2 Single Pans
10/2
RC
1520mm Ridge Cap
3
C
1307mm Channel
6
HK
6x12 Hardware Kit
1
IM
6x12 Instruction Manual
1
REP
Roof End Plate 1757x70x45mm
8
JP
Joining Plate 1112x70x45mm
4
Floor Kit –Option
Floor Frame - (140x38mm)
Part Code
Checked
Part Description
Qty
EP
End Plate 1884mm
4
DJ
Double Joist 1724mm
4
SJ
Single Joist 1724mm
6
L
Logs 750mm
6
FB
1798mm x 800mm
4
FB
1798mm x 311mm
1

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Double Doors –Option –Changes to above kit
Part Code
Checked
Part Description
Qty
CD
Colonial Door 714x1875mm
2
FP
Cedar Clad Panel 180x1895mm
2
DH
Double Door Head 1440x42x35mm
1
DS
Double Door Stop 1440x42x18mm
1
DP
Door Leaver Packer 100x100x18mm
1
Annex Kit –Option (add screws)
3920mm x 1450mm
Part Code
Checked
Part Description
Qty
VBJ
Veranda Beam Joiner 700x70x45mm
1
VOBJ
Veranda Outer Beam Joiner 700x140x35mm
1
VB
Veranda Beam 1960x70x45mm
2
VOB
Veranda Outer Beam 1960x140x35mm
2
VR
Veranda Rafter 1320x70x45mm
4
VF
Veranda fascia 1350x75x20 block cedar
2
VRS
1450mm Veranda Roof Sheet
6
VP
Veranda Posts 2400x90x90mm
2

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT (1 of 2 floor frames)
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1884mm
SJ
3
Single Joist 1724mm
DJ
2
Double Joist 1724mm
100BS
24
100mm Batten Screw
1.0 –FLOOR FRAME (1 of 2 floor frames)
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
REPEAT THIS PROCESS FOR FASTENING 1 MORE FLOOR FRAME.
ENSURE 42x35 side of the DJ sits at top.

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STEP 1.1
FLOOR FRAME INSTALLATION
The 6x12 floor frame comes in two parts. Install first floor frame in desired position at
desired height and fasten to logs once level and square, then join and fasten next frame
and repeat.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
6
Logs 750x100x100mm
100BS
24
100mm batten screws
65BS
8
65mm Batten Screws
200PB
6
200mm M12 Post Bolt
W
12
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
Repeat the steps below for each floor frame, joining the floor frames together as you go in
order displayed in diagram below.
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram
below (use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
4. Butt next floor frame into installed frame and join using 8x 65BS evenly spaced along
the EP.
5. Repeat process until all frames are joined.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt
(or concrete) to corners until perfectly level at every post.
Once all frames are joined, predrill holes (using a 13mm drill bit) and bolt each log to the
floor frame in spots indicated with 200PB, using washers on both sides.

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STEP 1.2
FLOOR INSTALLATION
1.2 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
4
Floor Board 1798x800mm
FB
1
Floor Board 1798x311mm
50PS
75
50mm Philips Screw
1.2–FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
Note- The x marked on the floor sheets do not line up with out joists.

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STEP 2.0
WALL ASSEMBLY
WALL PANEL (WP) (900MM WINDOW PANEL) CAN BE POSITIONED ANYWHERE ON THE
SHED WHERE WE HAVE USED A (P) (900MM WALL PANEL).
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front wall panel
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on the
outside). Ensure Cedar Strip is on door side. Note: Ensure tongue on cedar cladding is at
top.
P
Screw 3 x 65HHS (Top,
centre & bottom)
FP
Cedar Strip
When screwing the four corners together
please make sure the studs are flush on the
outside (not the inside) as per image below.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside –Repeat with last panel
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
WP
1
900mm Window panel
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through WP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
WP

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into WP (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside. Repeat with final panel
P
Screw 3 x
65HHS (Top,
centre &
bottom)
WP

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STEP 2.8
WALL ASSEMBLY
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front wall panel
65HHS
3
65mm Hex head screw
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside. Ensure Cedar Strip is on door side.
P
Screw 3 x 65HHS
(Top, centre &
bottom)
FP
Cedar Strip

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STEP 2.9
DOOR STEP INSTALL
2.9 - ASSEMBLY PARTS –DOOR STEP INSTALL
PART CODE
QTY
DESCRIPTION
DS
1
840x42x19mm Door Step (Replace with 1440 DS if DD)
DS
1
1440x42x19mm Door Step (ONLY IF DOUBLE DOOR OPTION PURCHASED)
40N
4
40mm Nail
2.9- ASSEMBLY –DOOR STEP INSTALL
Nail Door Step in position using 4x 40N* as seen below. Ensure wall panels are tight against DS.
* This is if floor option was chosen. If you are installing on concrete slab, use small dyno bolts to
fasten (not provided).

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STEP 3.0
DOOR HEAD ASSEMBLY
3.0 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
PART CODE
QTY
DESCRIPTION
G
1
Front End 6ft Gable
DH
1
840x42x35mm Door Head (replace with 1440mm DH if DD)
DH
1
1440x42x35mm Door Head (ONLY IF DD OPTION PURCHASED)
65HHS
4
65mm Hex head screw
3.0 - ASSEMBLY –DOOR HEAD ASSEMBLY
Measure and mark middle of Door Head (DH)*. Lay front end 6ft Gable on a flat surface
with the frame facing upwards, as seen below. Line up middle mark on DH with gable join
centre, hold and screw down through gable into DH using 4x 65HHS- 2 either side of gable
join (as seen below).
* 420mm mark for SD / 720mm mark for DD.
Measure and mark middle of
Door Head
Screw through gable frame
into Door Head
Centre Door Head in
middle of Gable

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STEP 3.1
GABLE INSTALL
3.1 - ASSEMBLY PARTS –GABLE INSTALL
PART CODE
QTY
DESCRIPTION
G
1
6ft Gable
65HHS
3
65mm Hex head screw
3.1 - ASSEMBLY –GABLE ASSEMBLY
Carefully position G in place inserting tongue on side panels into groove in G. Screw up
through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
Repeat Gable on other side.

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STEP 4.0
ROOF FRAME ASSEMBLY
4.0 - ASSEMBLY PARTS –ROOF ASSEMBLY (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
REP
4
Roof End Plate 1757x70x45mm
R
4
Roof Rafter 870x70x45mm
JP
2
Joining Plate 1112x70x45mm
75BS
40
75mm Batten Screw
4.0 - ASSEMBLY –ROOF ASSEMBLY (1 of 2 frames)
It helps to find a flat, level surface to complete this process on.
1. Position JP up to the 556mm line on REPs, hold flush and use predrilled holes to screw
two Roof End Plates (REP) together with Joining Plate (JP) using 75BS (as pictured).
Repeat this twice.
2. Place 4x Roof Rafters (R) in between joined REPs as seen in diagram above and screw
75BS into predrilled holes to finish assembling one roof frame.
REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES READY FOR ROOF SHEETING