STILLA Windsor S3008 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Windsor’4x6
S3008
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill (capable of driving 100mm
Batten Screw)
•Hammer
•Ladder
•10mm Drill bit
•6mm Drill bit
•Tape measure
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Circular/power saw (if rebated or
heavy duty floor was chosen)
•4mm Alan key
•Batten screw drive
Before assembly
•Before proceeding with installation, we recommend viewing the Cedar Shed video at
www.stilla.com.au/installation/ or search Stilla Classic Cedar Sheds on Youtube. This doesn’t
show the installation in detail however it could give you some handy tips. Please note we
haven’t videoed the assembly of each shed however the video online is the Maple 12x6 and
will give you an overall idea on how the installation process is completed.
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•If you are installing your shed on the Stilla heavy duty floor, this can be placed on
unlevelled surfaces and levelled up by using the 100x100 stumps provided.

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WINDSOR 4x6 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
9P
Cedar Clad Panel 900x1895mm
4
12P
Cedar Clad Panel 1200x1895mm
1
FP
Cedar Clad Panel 180x1895mm
2
FCD
Single Full Cedar Door 830x1840mm
1
G
4ft Gable
2
WP
Cedar Clad Window Panel 900x1895mm (Option)
WA
Cedar Shed Window Assembly (add per additional WP option)
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
2
F
4ft Fascia Pack (4)
1
R
Roof Rafters 580x70x45mm
6
SDH
Single Door Head 840x70x45mm
1
SDS
Single Door Step 840x19x42mm
1
IWS
Internal Window Strip Set –2@ 770mm, 2@ 735mm (add per
additional WP Option)
E
Roof End Piece 203x70x30mm
12
RS
880mm Roof sheet
6
Sky
880mm Skylight (Option- swap with 880 RS)
RC
1200mm Ridge Cap
2
C
1060mm Channel
4
HK
4x6 Hardware Kit
1
IM
4x6 Instruction Manual
1
REP
Roof End Plate 1714x70x45mm
4
Floor Kit –Option
Floor Frame - 140x35mm
Part Code
Checked
Part Description
Qty
EP
End Plate 1800x140x35mm
2
DJ
Double Joist 1214x140x35mm
2
SJ
Single Joist 1214x140x35mm
3
L
Logs 750mm (remove if Elevation kit)
4
FB
1713mm x 800mm
1
FB
1713mm x 395mm
1
Elevation Kit –Option
Must Include a Heavy Duty Floor
Part Code
Checked
Part Description
Qty
SR
Stair Risers (Pair) 1200mm
2
ST
Stair Treads 240x45x900mm
5
EKFIX
Fixings - Bolt (With Nut) M12 x 60 Galvanised
24
P
Post 100x100 @ 1500mm
4

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
SKIP TO BACK FOR IMAGES TO HELP WITH FLOOR INSTALL
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1800mm
SJ
3
Single Joist 1214mm
DJ
2
Double Joist 1214mm
100BS
24
100mm Batten Screw
1.0 –FLOOR FRAME
Fasten floor frame together as indicated in diagram below, using lines and predrilled holes.
Screw through EP into DJ using 3x 100BS.
Screw through EP into SJ using 2 x 100BS per join.
Ensure frame is square by measuring from corner to corner diagonally, frame will be square
when both diagonal measurements equal the same.
ENSURE 42x35 side of the DJ sits at top.

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STEP 1.1
FLOOR FRAME INSTALLATION
The 6x6 floor frame comes in one part. Install floor frame in desired position at desired
height and fasten to logs once level and square.
1.1 –FLOOR FRAME INSTALLATION
PART CODE
QTY
DESCRIPTION
L
4
Logs 750x100x100mm
100BS
16
100mm batten screws
200PB
4
200mm M12 Post Bolt
W
8
M12 Washers
1.1 –FLOOR FRAME INSTALLATION
1. Lay out frame in desired position and mark holes to dig, as indicated on diagram
below (use shovel or marking paint).
2. Dig and place logs in holes (using concrete if you wish).
3. Fasten floor frame to logs at desired height, using 4x 100BS per log, ensuring frame is
level*.
* Fasten frame to logs when roughly level and then critique by hammering in or adding dirt
(or concrete) to corners until perfectly level at every post.
Once frame is installed, predrill holes (using a 13mm drill bit) and bolt each log to the floor
frame in spots indicated with 200PB, using washers on both sides.

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STEP 1.2
FLOOR INSTALLATION
1.2 –FLOORING INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
2
Floor Board 1713x800mm
FB
1
Floor Board 1713x395mm
50PS
25
50mm Philips Screw
1.2–FLOORING INSTALLATION
Fasten floor sheets to floor frame as shown in diagram below using 50PS.
Bring Floor sheets in 43mm on all 4 sides from the outside of the floor frame.
Note- The x marked on the floor sheets do not line up with out joists.

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STEP 2.0
WALL ASSEMBLY
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front Wall panel
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
–If optional window was purchased, it can take the place of any 900mm (9P) panel.
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 9P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside)
Note: Ensure tongue on VJ cladding is facing upwards.
9P
Screw 3 x
65HHS (Top,
centre &
bottom)
FP
Cedar Strip
When screwing the four corners together please make sure the studs are flush on the
outside (not the inside) as per image below.

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
9P
Screw 3 x 65HHS
(Top, centre &
bottom)
FRONT OF SHED
9P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
12P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through 12P into 9P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on
the outside.
12P
Screw 3 x
65HHS (Top,
centre &
bottom)
FRONT OF SHED
9P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY –WALL ASSEMBLY
Screw through 12P into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on
the outside.
Screw 3 x 65HHS
(Top, centre &
bottom)
12P
9P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
9P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY –WALL ASSEMBLY
Screw through 9P into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x
65HHS (Top,
centre &
bottom)
FRONT OF SHED
9P
9P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
Front Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into 9P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS
(Top, centre &
bottom)
FRONT OF SHED
FP
9P
Cedar Strip

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STEP 2.6
DOOR STEP INSTALL
2.6 - ASSEMBLY PARTS –DOOR STEP INSTALL
PART CODE
QTY
DESCRIPTION
SDS
1
840x42x19mm Door Step
40N
4
40mm Nail
2.6- ASSEMBLY –DOOR STEP INSTALL
Nail Door Step in position using 4x 40N* as seen below. Ensure wall panels are tight against DS.
* This is if floor option was chosen. If you are installing on concrete slab, use concrete nails or
small dyno bolts to fasten (not provided).

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STEP 2.7
DOOR HEAD ASSEMBLY
2.7 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
PART CODE
QTY
DESCRIPTION
SDH
1
840x70x45mm Single Door Head
65HHS
2
65mm Hex head screw
2.7 - ASSEMBLY –DOOR HEAD ASSEMBLY
Hold SDH (or DDH) flush with top of panels. Ensure top cedar tongue on door head at
front lines up with top cedar tongue of Front panel. Screw through FP into SDH using 1x
65HHS per side.
Ensure Tongues line up for
Gable grooves to sit on.

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STEP 2.8
GABLE INSTALL
2.8 - ASSEMBLY PARTS –GABLE INSTALL
PART CODE
QTY
DESCRIPTION
G
2
4ft Gable
65HHS
10
65mm Hex head screw
2.8 - ASSEMBLY –BACK GABLE INSTALL
Carefully position Gable in place, carefully inserting gable groove onto tongue on back
panels. Screw 3x 65HHS through panels up into ends and centre of bottom plate of gable.
3.1 - ASSEMBLY –FRONT GABLE INSTALL
Carefully position Gable in place, carefully inserting gable groove onto tongues on front
panels and door head. Screw 2x 65HHS through both front panels up into ends of bottom
plate of gable. Screw 3x 65HHS through gable bottom plate, down into door head.
Screw 3x 65HHS up into
either end and centre of
gable.
Screw 2x 65HHS through
either front panel up into
gable.
Screw 3x 65HHS down
through gable into door
head.

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STEP 3.0
ROOF FRAME ASSEMBLY
3.0 - ASSEMBLY PARTS –ROOF ASSEMBLY (REPEAT TWICE)
PART CODE
QTY
DESCRIPTION
REP
2
Roof End Plate 1714x70x45mm
R
3
Roof Rafter 580x70x45mm
75BS
12
75mm Batten Screw
3.0- ASSEMBLY –ROOF ASSEMBLY (1 of 2 frames)
It helps to find a flat, level surface to complete this process on.
1. Place 3x Roof Rafters (R) in between REPs as seen in diagram above and screw 75BS into
predrilled holes to assemble roof frame.
Repeat this twice.
REPEAT THIS ASSEMBLY PROCESS TWICE TO COMPLETE BOTH ROOF
FRAMES –ENSURE FRAMES ARE SQUARED BEFORE MOVING ON

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STEP 3.1
ROOF ASSEMBLY
3.1 - ASSEMBLY PARTS –ROOF ASSEMBLY (ROOF SHEETS)
PART CODE
QTY
DESCRIPTION
RS
2
880mm roof sheet
40RS
2
40mm Roof screw
25RS
2
25mm Roof screw
3.1 - ASSEMBLY –ROOF ASSEMBLY (ROOF SHEETS)
It helps to find a flat, level surface to complete this process on.
Position roof sheets (RS) at either end of roof frame and fasten in place as indicated in
diagrams. Lay roof sheet (bent edge) flush with top of roof frame while hanging side of roof
sheet 203mm* over end of roof frame. Once in position, screw 25RS through pan at top**
FIRST and then (checking bottom is still overhanging 203mm from side) screw a 40RS
through rib at the bottom** to fasten roof sheet in place.
* Use 203mm “E” or tape measure when placing overhanging side of roof sheet (ENSURE
ROOF SHEET RUNS PARRELEL TO ROOF FRAME END).
** Only screw 25RS in pan at the top and 40RS in the bottom of roof sheet.
REPEAT THIS STEP FOR SECOND ROOF FRAME

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STEP 3.2
ROOF ASSEMBLY
3.2 - ASSEMBLY PARTS –ROOF ASSEMBLY (ROOF SHEETS)
PART CODE
QTY
DESCRIPTION
RS
1
880mm roof sheet
40RS
2
40mm Roof screw
25RS
4
25mm Roof screw
3.2 - ASSEMBLY –ROOF ASSEMBLY (ROOF SHEETS)
Complete laying roof sheeting out on frame. Fasten roof sheets to battens in sequence
shown. 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom.
Note: Use straight edge to keep all screws in line and centre of batten.
REPEAT THIS STEP FOR SECOND ROOF FRAME

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STEP 3.3
ROOF ASSEMBLY
3.3 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
7
40mm Roof screw
25RS
10
25mm Roof screw
3.3 - ASSEMBLY –ROOF ASSEMBLY
Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top is complete
screw bottom off using 1 x 40RS through every rib.
Note: Use straight edge to keep all screws in line and centre of batten.
REPEAT THIS STEP FOR SECOND ROOF FRAME

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STEP 3.4
CHANNEL ASSEMBLY
If you purchased the Lean-To/Annex, leave the channel off the side you will be installing
your Lean-To/Annex
3.4 - ASSEMBLY PARTS –CHANNEL ASSEMBLY
PART CODE
QTY
DESCRIPTION
ST
5
12mm self-tapping screw
C
2
Roof Channel
3.4 - ASSEMBLY –CHANNEL ASSEMBLY
Slide Roof channel onto end of roof sheeting overhang. Fasten in place using ST.
REPEAT TASKS 3.0 –3.4 TO COMPLETE THE OTHER ROOF PANEL.