STILLA Willow 12x8 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Willow’ 12x8
S3061
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level (if floor option purchased)
•Drill (capable of driving 100mm
batten screw)
•Hammer
•Ladder
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Tape measure
•4mm Allen key
•5mm Batten screw drive
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•Choose your site carefully; site surface must be level (unless an Elevation kit or
Heavy duty floor kit option has been purchased with your product).

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WILLOW 12x8 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 1200x1890mm
7
FWP
Cedar Clad Window Panel 1080x1890mm
2
DH
Door Head 1440x130mm
1
G
8ft Gable
4
TB/BB
Top Batten/Bottom Batten 3905mm
4
CD
Double Colonial Door 714x1770mm
2
C
3905mm Channel
2
R
Rafters 1230x42x35mm
6
RS
1480mm Roof Sheeting 10&2 Pans
10&2
HK
12x8 Hardware Kit
1
RC
1520mm Ridge Cap
3
F
8ft Fascia Pack
1
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
4
BGS
Back Gable Cover Strip 490mm
2
DS
Door Stop 1440x42x18mm
1
DP
Door Leaver Packer 100x100x18mm
1
CT
Collar Tie 1210mm
1
RB
Ridge Beam 3516x140x35mm
1
IM
12x8 Instruction Manual
1
Floor Kit –Option
Floor Frame - (Rebated Floor 70x35mm/Heavy Duty Floor 140x35mm)
Part Code
Checked
Part Description
Qty
EP
End Plate 2470mm
4
DJ
Double Joist 1730mm
4
SJ
Single Joist 1730mm
8
FN
Floor Nog 460mm
8
L
Logs (rebated floor does not come with logs) 750mm
6
FB
1798mm x 800mm
4
FB
598mm x 800mm
4
FB
1798mm x 311mm
1
FB
598mm x 311mm
1
8 Foot Loft Shelf - Option
Part Code
Part Description
Qty
8LS
8ft Loft Shelf
1
SS
8ft Loft Shelf Support
1

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12x8 Lean To –Option –Add Extra Screws
Part Code
Part Description
Qty
B
Beam 3905x70x35mm
1
VB
Verandah Beam 3905x140x35mm
1
VR
Verandah Rafter 1000x42x35mm
4
VP
Verandah Posts 2400x90x90mm
2
VF
Verandah Fascias 1100x75x20mm
2
VS
Verandah Roof Sheets 1150mm
6
12x8 Annex –Option –Add Extra Screws
Part Code
Part Description
Qty
B
Beam 3905x70x35mm
1
VB
Verandah Beam 3905x140x35mm
1
VR
Verandah Rafter 1930x42x35mm
4
VP
Verandah Posts 2400x90x90mm
2
VF
Verandah Fascias 2000x75x20mm
2
VS
Verandah Roof Sheets 2050mm
6

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
4
End Plate 2470mm
SJ
8
Single Joist 1730mm
DJ
4
Double Joist 1730mm (42x35mm part of DJ goes at the top inside)
FN
8
Floor Nog 460mm
100BS
56
100mm Batten screw (Heavy Duty Floor Only)
75N
56
75mm Nail (Rebated Floor Only)
65HHS
18
65mm Hex Head Screw
1.0 –FLOOR FRAME
Fasten through EP into DJ using 3 x 100BS per join (75N on Rebated Floor)
Fasten through EP into SJ using 2 x 100BS per join (75N on Rebated Floor)
Fasten FN’s in positions shown below using 65HHS
HEAVY DUTY FLOOR KIT
The 12x8 Heavy Duty floor frame comes in two parts. Install one floor frame in desired position at desired
height, and ensure fully supported in all 4 corners. Butt second floor frame and attach to installed frame using
6 x 65HHS beside each joist along EP. Ensure other end is level and supported.
Yellow Tongue
DJ
DJ
SJ
SJ
SJ
SJ

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Heavy duty floor can be installed on unlevelled ground –use supplied logs to level your floor by digging them
into the ground- see support positions in pic above –attach logs to floor using 4 x 100BS per support.
Ensure floor frame is square by measuring from corner to corner diagonally prior to installing flooring
STEP 1.1
FLOORING INSTALLATION
1.1 –FLOOR INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
4
Floor Board 1798x800mm
FB
4
Floor Board 598x800mm
FB
1
Floor Board 1798x311mm
FB
1
Floor Board 598x311mm
50PS
100
50mm Philips Screw
1.1 –FLOOR SHEETS
Fasten floor sheets to floor frame as shown below using 50PS, screw edges and centre of
sheets into every joist

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STEP 2.0
WALL ASSEMBLY
IF ADDITIONAL WINDOW OPTION PURCHASED (WP –1200MM WINDOW PANEL), IT CAN BE
POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (1200MM WALL PANEL)
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
1080mm Window Wall panel
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside) Note: Ensure tongue on VJ Cedar Cladding is facing upwards
P
Screw 3 x 65HHS (Top,
centre & bottom)
FWP
Cedar Strip

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
1200mm Wall panel
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
Front Window Wall panel
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY–WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
FWP
Cedar Strip

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STEP 2.8
WALL ASSEMBLY
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
DH
1
Door Head
65HHS
4
65mm Hex head screw
2.8 - ASSEMBLY –WALL ASSEMBLY
Screw through FWP into DH using 2 x 65HHS on both sides. (Flush on top)
Screw 2 x 65HHS
FWP
FWP
DH
Screw 2 x 65HHS

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STEP 3.0
GABLE ASSEMBLY
3.0 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
G
4
Gable
65HHS
6
65mm Hex head screw
BGS
2
Gable cover strip
40N
6
40mm Nail
3.0 - ASSEMBLY –GABLE ASSEMBLY
Lay 2 x G face down on a flat surface. Screw together in position shown, holding flush at the
bottom (using 2 x 65HHS). Repeat with the other gable pair.
Turn Gable over.
Position (BGS) gable cover strip over join in gable. Fasten in position using 40N. BGS to be
flush with bottom of cedar cladding.
And repeat for other gable.

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STEP 3.1
GABLE ASSEMBLY
3.1 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
2
Assembled gable
65HHS
6
65mm Hex head screw
3.1 - ASSEMBLY –GABLE ASSEMBLY
Carefully position gable ensuring tongue on wall goes into groove on gable. Fasten up
through panels using 1 x 65HHS either side and 1 in centre. Repeat with other gable.

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STEP 3.2
RIDGE BEAM BRACKET
3.2 - ASSEMBLY PARTS –RIDGE BEAM BRACKET
PART CODE
QTY
DESCRIPTION
RBB
2
Ridge beam bracket
50PS
4
50mm Phillips head screw
3.2 - ASSEMBLY –RIDGE BEAM BRACKET
Measure down from Gable peak 145mm and mark with pen/pencil. Hold ridge beam
bracket below mark (top of bracket flush with mark) and screw through bracket into gable
using 2 x 50PS per bracket.
Repeat this step on both gables.

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STEP 3.3
RIDGE BEAM
3.3 - ASSEMBLY PARTS –RIDGE BEAM
PART CODE
QTY
DESCRIPTION
RB
1
Ridge beam
50PS
4
50mm Phillips head screws
3.3 - ASSEMBLY –RIDGE BEAM
Place ridge beam on top of ridge beam brackets, ensure beam is hard up against gable.
Screw up through ridge beam bracket into ridge beam using 2 x 50PS each end.

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STEP 3.4
ROOF ASSEMBLY
3.4 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
BB
1
Bottom batten
TB
1
Top batten
R
3
Rafter
100BS
6
100mm Batten screw
3.4 - ASSEMBLY –ROOF ASSEMBLY
Push R into BB and TB and insert 100BS into predrilled hole to fasten. 1 x 100BS per join.
TB
BB
R
R
R
TB
BB