STILLA Hazel 9x6 User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Hazel’9x6
S3081
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!
Caution

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Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level (if floor option purchased)
•Drill (capable of driving 100mm
batten screw)
•Hammer
•Ladder
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
•Tape measure
•4mm Allen key
•5mm Batten screw drive
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•Choose your site carefully; site surface must be level (unless an Elevation kit or
Heavy duty floor kit option has been purchased with your product).

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HAZEL 9X6 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 900x1890mm
7
FWP
Cedar Clad Window Panel 930x1890mm
2
G
6ft Gable
2
R
Rafters 900x42x35mm
6
CD
Colonial Door 830x1770mm
1
C
3000mm Channel
2
TB/BB
Top Batten/Bottom Batten 3000mm
4
RS
1150mm Roof Sheeting
8
HK
9x6 Hardware Kit
1
RC
1800mm Ridge Cap
2
F
6ft Fascia Pack
1
CP
Corner Post 1890x60x18mm
4
CS
Cover Strip 1890x40x7mm
4
DS
Door Step 840x19x42mm
1
CT
Collar Tie –480mm
1
DH
Door Head 840x130mm
1
IM
9x6 Instruction Manual
1
Floor Kit –Option
Floor Frame - (Rebated Floor 70x35mm/Heavy Duty Floor 140x35mm)
Part Code
Checked
Part Description
Qty
EP
End Plate 1870mm
2
DJ
Double Joist 2630mm
2
SJ
Single Joist 2630mm
3
L
Logs (rebated floor does not come with logs) 750mm
6
FB
1798x800mm
3
FB
1798x211mm
1
6 Foot Loft Shelf - Option
Part Code
Checked
Part Description
Qty
6LS
6ft Loft Shelf
1

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Double Doors –Option Gable End
Part Code
Checked
Part Description
Qty
CD
Double Colonial Doors 714x1875
2
FP
180x1890mm Double Door Panel
2
DP
100x100x18mm Door Leaver Packer
1
DH
1440x42x35mm
1
DS
1440x42x19mm
1
9x6 Lean To –Option –Add Extra Screws
Part Code
Checked
Part Description
Qty
B
Beam 3000x70x35mm
1
VB
Verandah Beam 3000x140x35mm
1
VR
Verandah Rafter 1000x42x35mm
4
VP
Verandah Posts 2400x90x90mm
2
VF
Verandah Fascias 1100x75x20mm
2
VS
Verandah Roof Sheets 1150mm
4
9x6 Annex –Option –Add Extra Screws
Part Code
Checked
Part Description
Qty
B
Beam 3000x70x35mm
1
VB
Verandah Beam 3000x140x35mm
1
VR
Verandah Rafter 1930x42x35mm
4
VP
Verandah Posts 2400x90x90mm
2
VF
Verandah Fascias 2000x75x20mm
2
VS
Verandah Roof Sheets 2050mm
4

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1870mm
SJ
3
Single Joist 2630mm
DJ
2
Double Joist 2630mm(42x35mm part of DJ goes at the top, inside)
100BS
24
100mm Batten screw (Heavy Duty Floor Only)
75N
24
75mm Nail (Rebated Floor Only)
1.0 –FLOOR FRAME
Fasten through EP into DJ using 3 x 100BS per join (75N on Rebated Floor)
Fasten through EP into SJ using 2 x 100BS per join (75N on Rebated Floor)
HEAVY DUTY FLOOR KIT
Heavy duty floor can be installed on unlevelled ground –use supplied logs to level your floor
by digging them into the ground.
Install heavy duty floor kit using (L) 6 logs –1 in each corner and 1 half way along
DJ’s(position shown above) screw through frame into log using 4 x 100BS per corner.
Ensure floor frame is square by measuring from corner to corner diagonally prior to
installing flooring.
Yellow Tongue
DJ
DJ
SJ
SJ
SJ

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STEP 1.1
FLOORING INSTALLATION
1.1 –FLOOR INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
3
Floor Board 1798x800mm
FB
1
Floor Board 1798x211mm
50PS
70
50mm Philips Screw
1.1 –FLOOR SHEETS
Fasten floor sheets to floor frame as shown below using 50PS –3 per joist in the full sheets
and 2 per joist on the cut sheet.

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STEP 2.0
WALL ASSEMBLY
IF ADDITIONAL WINDOW OPTION PURCHASED (WP –900MM WINDOW PANEL), IT CAN BE
POSITIONED ANYWHERE ON THE SHED WHERE WE HAVE USED A P (9000MM WALL PANEL)
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
930mm Front Window Wall panel
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on
the outside) Note: Ensure tongue on VJ Cedar Cladding is facing upwards
P
Screw 3 x 65HHS (Top,
centre & bottom)
FWP
Cedar Strip

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.7
WALL ASSEMBLY
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FWP
1
930mm Front Window Wall panel
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through P into FWP (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
FWP
Cedar Strip

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STEP 2.8
WALL ASSEMBLY
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
DH
1
Door Head 840x130mm
100BS
4
100mm Batten Screw
2.8 - ASSEMBLY PARTS –WALL ASSEMBLY
Screw through FWP into DH using 2 x 100BS on both sides. (Flush on top)
Screw 2 x 65HHS
FWP
FWP
DH
Screw 2 x 65HHS

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STEP 3.0
GABLE ASSEMBLY
3.0 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
2
Gable
65HHS
6
65mm Hex head screw
3.0 - ASSEMBLY –GABLE ASSEMBLY
Carefully position gable ensuring tongue on wall goes into groove on gable. Fasten up
through panels using 1 x 65HHS either side and 1 in centre. Repeat with other gable.

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STEP 3.1
ROOF ASSEMBLY
3.1 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
BB
1
Bottom batten
TB
1
Top batten
R
3
Rafter
100BS
6
100mm Batten screw
3.1 - ASSEMBLY –ROOF ASSEMBLY
Push R into BB and TB and insert 100BS into predrilled hole to fasten. 1 x 100BS per join.
TB
BB
R
R
R
TB
BB

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STEP 3.2
ROOF ASSEMBLY
3.2 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
2
Roof sheets
40RS
2
40mm Roof screw
25RS
2
25mm Roof screw
3.2 - ASSEMBLY –ROOF ASSEMBLY
Lay roof on a hard surface. Position 1 roof sheet (RS) at each end of frame flush at top and
flush with end of roof battens. Fasten roof sheets to roof frame in number sequence shown
using 40RS into bottom batten and 25RS into top batten.
Note: only screw in Pan at top and in rib at bottom.
TB
Bent up edge at top.
Overhang
(TOP)
BB
1
2
3
4
Flush

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STEP 3.3
ROOF ASSEMBLY
3.3 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
2
980mm Roof sheet
40RS
3
40mm Roof screw
25RS
6
25mm Roof screw
3.3 - ASSEMBLY –ROOF ASSEMBLY
Complete laying roof sheeting out on frame. Fasten roof sheets to battens in sequence
shown. 1 x 25RS either side of join at top and 1 x 40RS through rib join at bottom.
Bent up edge at top.
(TOP)
1
2
3
4
6
5

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STEP 3.4
ROOF ASSEMBLY
3.4 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
16
40mm Roof screw
25RS
16
25mm Roof screw
3.4 - ASSEMBLY –ROOF ASSEMBLY
Complete screwing roof off at top. 1 x 25RS in pan beside every rib. Once top complete
screw bottom off using 1 x 40RS in every rib.
Note: Use straight edge to keep al screws in line and centre of batten
Bent up edge at top.
(TOP)