STILLA Palmwood User manual

STILLA
ASSEMBLY INSTRUCTIONS
‘Palmwood’6x6
S3011
Every part needed to construct your shed is included inside the pack; cedar
panels, doors, windows, hardware kits & roof sheeting. Please ensure you fully
unpack all the parts & check against the parts checklist before contacting
customer service about anything you believe may be missing. Thank-you!

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Caution
Please be careful when handling all components, some parts have sharp metal edges.
Always wear work gloves, eye protection and long sleeves when assembling or maintaining
your shed.
Tools required for assembly
•Level
•Drill
•Hammer
•Ladder
•12mm Drill bit
•6mm Drill bit
•Phillips head drive
•Hex Head Drive (5/16’)
•Safety glasses
•Gloves
Before assembly
•Remove all parts from packages and place in a safe place close to assembly area.
•Review all instructions; continue to refer to instructions throughout assembly –step
by step.
Preparing your site
•Choose your site carefully, site surface must be level (unless an Elevation kit or
Heavy duty floor kit option has been purchased with your product)
PALMWOOD 6x6 PARTS CHECKLIST
Part Code
Checked
Part Description
Qty
P
Cedar Clad Panel 900x1890mm
6
FP
Cedar Clad Panel 480x1890mm (180x1890 if Double Doors)
2
FG
6 Foot Front Gable
1
BG
6 Foot Back Gable
1
R
Rafters 900x42x35mm
6
CD
Single Colonial Door 830x1875mm
1
C
2115mm Chanel
2
TB/BB
Top Batten/Bottom Batten 2115mm
4
RS
1150mm Roof Sheeting
6
N/A
6x6 Hardware Kit
1
RC
1200mm Ridge Cap
2
F
6ft Fascia Pack
1
CP
1890x61x18mm Corner Posts
4
CS
1890x40x7mm Cover Strips
3
DH
840mm Door Head (1440x42x35mm if Double Doors)
1
DS
840mm Door Step (1440x42x19mm if Double Doors)
1
CT
Collar Tie 480mm
1
IM
6x6 Instruction Manual
1

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Floor Kit –Option
Floor Frame - (Rebated Floor 70x35mm/Heavy Duty Floor 140x35mm)
Part Code
Checked
Part Description
Qty
EP
End Plate 1870mm
2
DJ
Double Joist 1730mm
2
SJ
Single Joist 1730mm
3
L
Logs (light duty floor does not come with logs)
4
FB
1798mm x 800
2
FB
1798mm x 111
1
6 Foot Loft Shelf - Option
Part Code
Checked
Part Description
Qty
6LS
6ft Loft Shelf
1
Double Doors –Option –Changes to above kit
Part Code
Checked
Part Description
Qty
CD
Colonial Door 714x1875mm
2
FP
Front Panel 180x1890mm
2
DP
Door Leaver Packer 100x100x18mm
1
DS
Door Stop 1440x42x19
1
DH
Door Head 1440x42x35
1
6x6 Lean To –Option –Add Extra Screws
Part Code
Checked
Part Description
Qty
B
Beam 2115x70x35mm
1
VB
Verandah Beam 2115x140x35mm
1
VR
Verandah Rafter 1000x42x35mm
3
VP
Verandah Posts 2400x90x90mm
2
VF
Verandah Fascias 1100x75x20mm
2
VS
Verandah Roof Sheets 1150mm
3
6x6 Annex –Option –Add Extra Screws
Part Code
Checked
Part Description
Qty
B
Beam 2115x70x35mm
1
VB
Verandah Beam 2115x140x35mm
1
VR
Verandah Rafter 1930x42x35mm
3
VP
Verandah Posts 2400x90x90mm
2
VF
Verandah Fascias 2000x75x20mm
2
VS
Verandah Roof Sheets 2050mm
3

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If no floor option was purchased, go to step 2.0 (Wall Assembly)
STEP 1.0
FLOOR KIT
1.0 –FLOOR KIT
PART CODE
QTY
DESCRIPTION
EP
2
End Plate 1870mm
SJ
3
Single Joist 1730mm
DJ
2
Double Joist 1730mm (42x35mm part of DJ goes at the top inside)
100BS
24
100mm Batten screw (Heavy Duty Floor Only)
75N
24
75mm Nail (Rebated Floor Only)
1.0 –FLOOR FRAME
Screw through EP into DJ using 3 x 100BS per join (75N on Rebated Floor)
Screw Through EP into SJ using 2 x 100BS per join (75N on Rebated Floor)
HEAVY DUTY FLOOR KIT
Heavy duty floor can be installed on unlevelled ground –use supplied logs to level your floor
by digging them into the ground.
Install heavy duty floor kit using (L) 4 logs –1 in each corner (position shown above) screw
through frame into log using 4 x 100BS per corner
Ensure floor frame is square by measuring from corner to corner diagonally prior to
installing flooring.
Yellow Tongue
DJ
DJ
SJ
SJ
SJ

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STEP 1.1
FLOORING INSTALLATION
1.1 –FLOOR INSTALLATION
PART CODE
QTY
DESCRIPTION
FB
2
Floor Board 1798x800mm
FB
1
Floor Board 1798x111mm
50PS
40
50mm Philips Screw
1.1 –FLOOR SHEETS
Fasten floor sheets to floor frame as shown below using 50PS –Note, the Palmwood now
has 3 sheets, the above is correct.

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STEP 2.0
WALL ASSEMBLY
2.0 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
480mm Wall panel (If double doors chosen –180mm Panel)
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.0 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into P (top, centre & bottom) using 3 x 65HHS. (Holding studs flush on the
outside)
Note: Ensure tongue on VJ cladding is facing upwards.
–If optional window was purchased, it can take the place of any (P) panel.
P
Screw 3 x 65HHS (Top,
centre & bottom)
FP
Cedar Strip

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STEP 2.1
WALL ASSEMBLY
2.1 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.1 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
P

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STEP 2.2
WALL ASSEMBLY
2.2 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.2 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
outside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
P

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STEP 2.3
WALL ASSEMBLY
2.3 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.3 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (Top, centre & bottom) using 3 x 65HHS, holding studs flush on the
inside.
P
Screw 3 x 65HHS (Top,
centre & bottom)
P
FRONT OF SHED

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STEP 2.4
WALL ASSEMBLY
2.4 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.4 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS (Top,
centre & bottom)
P
P

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STEP 2.5
WALL ASSEMBLY
2.5 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
P
1
900mm Wall panel
65HHS
3
65mm Hex head screw
2.5 - ASSEMBLY –WALL ASSEMBLY
Screw through P into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
inside.
Screw 3 x 65HHS (Top,
centre & bottom)
FRONT OF SHED
P
P

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STEP 2.6
WALL ASSEMBLY
2.6 - ASSEMBLY PARTS –WALL ASSEMBLY
PART CODE
QTY
DESCRIPTION
FP
1
480mm Wall panel (If double doors chosen –180mm Panel)
65HHS
3
65mm Hex head screw
2.6 - ASSEMBLY –WALL ASSEMBLY
Screw through FP into P (top, centre & bottom) using 3 x 65HHS holding studs flush on the
outside.
Screw 3 x 65HHS
(Top, centre &
bottom)
FRONT OF SHED
FP
P
Cedar Strip

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STEP 2.7
BACK GABLE ASSEMBLY
2.7 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
BG
1
Back gable
65HHS
3
65mm Hex head screw
2.7 - ASSEMBLY –GABLE ASSEMBLY
Carefully position BG in place inserting tongue on back panels into groove in BG. Screw up
through wall panels into bottom plate of gable using 3 x 65HHS at ends and centre.
STEP 2.8
FRONT GABLE ASSEMBLY
2.8 - ASSEMBLY PARTS –GABLE ASSEMBLY
PART CODE
QTY
DESCRIPTION
FG
1
Front gable
65HHS
4
65mm Hex head screw
2.8 - ASSEMBLY –GABLE ASSEMBLY
Carefully position FG in place inserting tongue on front walls into groove in FG. Screw up
through wall panels into bottom plate of gable using 4 x 65HHS. (2 each side)

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STEP 2.9
DOOR HEAD ASSEMBLY
2.9 - ASSEMBLY PARTS –DOOR HEAD ASSEMBLY
PART CODE
QTY
DESCRIPTION
DH
1
Door Head
65HHS
2
65mm Hex Head Screw
2.9 - DOOR HEAD ASSEMBLY
Place door head in position at top of door opening between front FP’s. Screw down through
front gable into door head using 2 x 65HHS.
STEP 3.0
ROOF ASSEMBLY
3.0 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
BB
1
Bottom batten
TB
1
Top batten
R
3
Roof rafter
100BS
6
100mm Batten screw
3.0 - ASSEMBLY –ROOF ASSEMBLY
Slide rafters (R) into checked out sections in battens (BB & TB). Fasten through BB and TB
into R using 1 x 100BS per join.
TB
BB
R
R
R

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STEP 3.1
ROOF ASSEMBLY
3.1 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
2
1150mm roof sheet
40RS
2
40mm roof screw
25RS
2
25mm roof screw
3.1 - ASSEMBLY –ROOF ASSEMBLY
Lay roof frame on a hard flat surface. Position 1 roof sheet (RS) at each end of frame, flush
at top and flush with end of roof battens. Fasten roof sheets to roof frame at each end in
number sequence shown using 25RS into TB and 40RS into BB
Note –Screw in pan at top and in rib at bottom.
BB
TB
Bent up edge at top.
Overhang
1
1
2
2
(TOP)
TB
BB

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STEP 3.2
ROOF ASSEMBLY
3.2 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
RS
1
1150mm roof sheet
40RS
2
40mm roof screw
25RS
4
25mm roof screw
3.2 - ASSEMBLY–ROOF ASSEMBLY
Fasten roof sheet (RS) to frame in sequence shown. 1 x 25RS either side of join at top and 1
x 40RS through rib join at bottom
TOP
Bent up edge at top.
1
1
2
3
2
3

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STEP 3.3
ROOF ASSEMBLY
3.3 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
40RS
11
40mm roofing screw
25RS
11
25mm roofing screw
3.3 - ASSEMBLY–ROOF ASSEMBLY
Complete screwing off roof at top 1 x 25RS beside every rib. Once top complete, screw
bottom off using 1 x 40RS in every rib.
Note –use a straight edge to keep all screws in line and centre of the baton (TB & BB)

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STEP 3.4
ROOF ASSEMBLY
If you purchased the Lean-To/Annex, leave the channel off the side you will be installing
your Lean-To/Annex
3.4 - ASSEMBLY PARTS –ROOF ASSEMBLY
PART CODE
QTY
DESCRIPTION
C
1
2115mm Channel
ST
4
Self-tapping screw
3.4 - ASSEMBLY –ROOF ASSEMBLY
Slide channel onto roof (C)
Fasten channel (C) to roof using ST x 4 in positions shown.
Repeat steps 3.0 to 3.4 for other roof panel.
1 rib in
Sheet join
Sheet join
1 rib in

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STEP 3.5
ROOF INSTALLATION
3.5 - ASSEMBLY PARTS –ROOF INSTALLATION
PART CODE
QTY
DESCRIPTION
2
Completed roof panels
65HHS
5
65mm Hex head screw
3.5 - ASSEMBLY –ROOF INSTALLATION
Slide roof panel into position and fasten up through front and back gables. Ensure roof
rafters are flush with gables. Fasten up through side wall top plates at each end and each
panel join. Ensure walls run parallel with bottom batten (BB) on roof. (Repeat this step for
both roof panels)
STEP 3.6
COLLAR TIE INSTALLATION
3.6 - ASSEMBLY –COLLAR TIE INSTALLATION
PART CODE
QTY
DESCRIPTION
CT
1
Collar tie
65HHS
2
65mm Hex head screw
3.6 - ASSEMBLY PARTS –COLLAR TIE INSTALLATION
Holding Collar tie tight and level in position screw through CT into Roof Rafter.
CT
Screw

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If Double door option was chosen go to step 4.1
STEP 3.7
DOOR HINGE ASSEMBLY
3.7 - ASSEMBLY PARTS –DOOR HINGE ASSEMBLY
PART CODE
QTY
DESCRIPTION
H
2
Hinge
HS
6
Hinge Screw
CD
1
Door
3.7 - ASSEMBLY –DOOR HINGE ASSEMBLY
Place door on back and hold hinge (H) in position. Fasten hinges to door using 3 x hinge
screws (HS) per hinge.
Position: Hinges are to be placed at top and bottom of door. They are to be centralised over
bracing on back of door (as per second and third image below)