Stoelting IntelliTec M202 series User manual

Model M202 IntelliTec
OPERATORS MANUAL
Manual No. 513666 Rev.2

This manual provides basic information about the machine. Instructions and suggestions are
given covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make
changes to the machine without notice, and without incurring any obligation to modify or pro-
vide new parts for machines built prior to date of change.
DO NOTATTEMPT to operate the machine until instructions and safety precautions in this
manual are read completely and are thoroughly understood. If problems develop or questions
arise in connection with installation, operation, or servicing of the machine, contact the com-
pany at the following location:
STOELTING Ph: 800-558-5807
502 Hwy. 67
Kiel, WI 53042 Fax: [phone]
© 2013 Stoelting, LLC, All Rights Reserved
Owner’s Manual
For M202 IntelliTec
Continuous Flow Machines

Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious per-
sonal injury. The message that follows the symbol
contains important information about safety.
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This manual provides the operator with information
for the safe operation and maintenance of Stoelting
equipment. As with any machine, there are hazards
associated with their operation. For this reason safety
is emphasized throughout the manual. To highlight
specific safety information, the following safety defini-
tions are provided to assist the reader.
The purpose of safety symbols is to attract your at-
tention to possible dangers. The safety symbols, and
their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions
or warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the
safety alert symbol indicates a potentially hazardous
situation, which, if not avoided, may result in equip-
ment/property damage.
NOTICE
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety or personnel or equipment/property.

Section Description Page
1 Description and Specifications
1.1 Description..................................................................................................1
1.2 Specifications .............................................................................................2
2 Installation Instructions
2.1 Safety Precautions .....................................................................................3
2.2 Receiving the Custard Machine..................................................................3
2.3 Machine Installation....................................................................................3
A. Running Line Sets................................................................................................3
B. Running Electrical Connections...........................................................................4
C. Plumbing Connections.........................................................................................4
D. Receiving and Installing Remote Condensing Units............................................5
E. Setting in Place and Making Machine Connections.............................................5
F. Running Product and Setting Pressures..............................................................6
3 Initial Set-Up and Operation
3.1 Operator’s Safety Precautions....................................................................9
3.2 Operating Controls and Indicators..............................................................9
3.3 Sanitizing....................................................................................................10
3.4 Freeze Down and Operation ......................................................................11
3.5 Mix Information...........................................................................................12
3.6 Removing Mix from Machine......................................................................12
3.7 Cleaning the Machine.................................................................................12
3.8 Disassembly of Machine Parts...................................................................13
3.9 Cleaning the Machine Parts .......................................................................13
3.10 Assembly of Machine .................................................................................13
3.11 Routine Cleaning........................................................................................14
3.12 Preventative Maintenance..........................................................................14
3.13 Extended Storage.......................................................................................15
4 Troubleshooting
4.1 Error Codes................................................................................................17
4.2 Troubleshooting Error Codes......................................................................17
4.3 Troubleshooting Tables...............................................................................19
5 Replacement Parts
5.1 Decals and Lubrication...............................................................................21
5.2 Auger Shaft and Faceplate Parts ...............................................................22
5.3 Hopper Parts ..............................................................................................23
TABLE OF
CONTENTS

Owner’s Manual #513666 1 M202B Model Machines
1.1 DESCRIPTION
The M202 is continuous flow custard machine. It is
equipped with fully automatic controls to provide a uni-
form product and feature Quick-Freeze technology. This
manual is designed to assist qualified service personnel
and operators in the installation, operation and mainte-
nance of the M202 frozen custard machine.
NOTE
Productbreakdowncouldhappenquickerifproduct
isstored in the freezing cylindersfor more thanone
hour. After a batch is made, close the flow control
and empty the contents of the freezing cylinder.
SECTION 1
DESCRIPTION AND SPECIFICATIONS
Figure 1-1 Model M202
Figure 1-2 Model M202 Dimensions

Owner’s Manual #513666 2 M202B Model Machines
1.2 SPECIFICATIONS
M202B A/C M202B A/C Remote M202B W/C
Dimensions Machine with crate Machine with crate Machine with crate
width 27-1/2’’(69,9
cm) 48’’(121,9 cm) 27-1/2’’(69,9
cm) 42-1/2’’(108,0 cm) 27-1/2’’(69,9 cm) 42-1/2’’(108,0 cm)
height 59’’(149,9 cm) 69-1/4’’(175,9
cm) 57-1/2’’(146,1 cm) 67’’(170,2 cm) 57-1/2’’(146,1
cm) 67’’(170,2 cm)
depth 40-3/8’’(102,6
cm) 60’’(152,4 cm) 32’’(81,3 cm) 48’’(121,9 cm) 32’’(81,3 cm) 48’’(121,9 cm)
Weight 845 lbs
(383,2 kg) 1232 lbs (558,8 kg) 645 lbs (292,5 kg) 675 lbs (306,1 kg) 845 lbs (383,2 kg) 1000 lbs (453,5 kg)
Electrical 1 PH 3 PH 1 PH 3 PH 1 PH 3 PH
circuit ampacity
(per barrel) 20A 15A 15A 15A 20A 15A
overcurrent protection
device (per barrel) 25A 15A 15A 15A 25A 15A
Drive Motor Two - 2 hp
Cooling
Self contained air cooled units
require 6” (15,2 cm) air space
on sides and 24” (60,9 cm) at
the back. They are charged
with R-404A.
Air cooled units require one
remote condensing unit
(with compressor) per barrel.
Condensing units #285090
and #285091 ship from the
factory with 20 lbs of R-404A
for up to a 50’ line set. Add 1
lb of refrigerant for every 10’
increase to the line set. Line
set max 100’. (Condensing
units CU-0050 and CU-0060
do not ship charged and
require 20 lbs of R-404A)
Water cooled units are self
contained and require a
Standard Hose Adapter water
fitting and a 1/2” OD drain
fitting for each barrel. They are
charged with R-404A.
Hopper Volume Two - 5.4 gallon (20,57 liters)
M202B Remote Condensing Unit (1 per barrel)
285090 (1 PH) & 285091 (3 PH)
Dimensions Condenser
width 37-3/4’’ (95,9 cm)
height 17-1/4’’ (43,7 cm)
depth 28-1/4’’ (71,7 cm)
Weight 222 lbs (100,7 kg)
Electrical 1 Phase, 208-230 VAC, 60Hz 3 Phase, 208-230 VAC, 60Hz
circuit ampacity 20A minimum 15A minimum
overcurrent protection
device 25A maximum 20A maximum
Refrigerant R-404A
Charge 20 lbs. (Charged at Factory)

Owner’s Manual #513666 3 M202B Model Machines
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the machine until the safety
precautionsand operating instructionsin thismanualare
read completely and are thoroughly understood.
Take notice of all warning labels on the machine. The la-
bels have been put there to help maintain a safe working
environment.Thelabelshavebeendesignedtowithstand
washing and cleaning. All labels must remain legible for
thelifeofthemachine.Labelsshouldbecheckedperiodi-
callytobesuretheycanberecognizedaswarninglabels.
If danger, warning or caution labels are needed, indicate
thepartnumber,typeoflabel,locationoflabel,andquantity
required along with your address and mail to:
STOELTING
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
2.2 RECEIVING THE CUSTARD MACHINE
A. Upon arrival, check the entire machine for any
damage that may have occurred during transit.
Withthemethodofpackagingused,themachine
should arrive in excellent condition. The carrier
is responsible for all damage in transit, whether
visible or concealed. Do not pay the freight bill
untilthemachine has beencheckedfordamage.
Have the carrier note any visible damage on the
freight bill. If concealed damage or a shortage is
found later, advise the carrier within 10 days and
request inspection. The customer must place a
claim for damages and/or shortages in shipment
withthecarrier.Stoeltingcannotmakeanyclaims
against the carrier.
B. Remove the top of the crate using a hammer or
pry bar.
C. Remove the eight lag bolts from the machine
using a 1/2” ratchet. Remove the front and rear
crate walls.
D. Remove the four lag bolts located inside the left
and right crate walls using 1/2” ratchet. Remove
the left and right crate walls.
E. Remove the plastic wrapping on the machine.
Remove the lower front and back panel on the
machine.
F. Removethefourlagboltslocatedinsidemachine
on the frame with a 9/16” ratchet. Remove the
two lag bolts that hold the skid together with a
9/16” socket.
G. If the machine has the shipping casters or if it is
water-cooled, the casters will be in a box located
in the hopper pan. A set of casters includes two
casters with locks and two casters without locks.
Screw the casters into the threaded holes and
tighten them using a pair of channel locks. After
installing the casters, knock out bottom 4” x 4” of
the machine skid.
NOTE
If the machine does not come with casters, install
the stainless steel legs. The legs are located in the
hopper pan on top of the machine. After installing
the legs, use a pallet jack to move machine into
place.
H. Put front and back panels on the machine.
2.3 MACHINE INSTALLATION
The following instructions are intended for a qualified
electrician/refrigeration specialist. Do not attempt these
procedures unless you are qualified.
A. RUNNING LINE SETS
NOTE
Ifthe machine iswater-cooled, proceed to“B. Run-
ning Electrical Connections”.
Line sets are not supplied with the machine.
Thelines sets can be installedprior toreceiving the
custard machine.
1 An air-cooled machine requires a remote
condensing unit and line set for each freezing
cylinder. The line sets must be 3/8” for the liquid
line and 5/8” for the suction line. When running
the line sets, each 10’ of vertical rise, install a
p-trap in the suction line. For every horizontal
line set run, pitch the suction line towards the
compressor to assist with oil returning back to
the compressor.
2 After the line set is installed, perform a thorough
leak test. Malfunctions of the equipment due
to leaks in the line set are not covered by the
Stoelting/Ross warranty.
CAUTION
Installation MUST be completed by a qualified
electrician/refrigeration specialist
Incorrect installation may cause personal injury,
severe damage to the machine and will void fac-
tory warranty.

Owner’s Manual #513666 4 M202B Model Machines
3 Insulatethesuctionlinewithaminimumof3/8”wall
thickness or the wall thickness required by local
code. In humid areas, use thicker insulation. In
areasthatareexposedtoextremetemperatures,
insulate the liquid line to prevent excessive
sub cooling or heating of the liquid refrigerant.
Fasten all lines securely along ceilings, walls
and roofs. Avoid creating any type of kink in the
lines.TheStoelting/Rosswarrantydoesnotcover
malfunctions or capacity issues with equipment
caused by kinks in the line sets.
4 Usegoodpipingpracticeswheninstallinglinesets.
Sealtheendsofthelinesetsduringinstallationto
prevent exposure to the atmosphere and foreign
objects. Blow the lines out with dry nitrogen to
remove any debris that might be in the line sets.
When running line sets through a wall or roof,
mark the lines to eliminate confusion as to which
line set is running to which cylinder.
Example: Mark the liquid and suction lines with
the respective cylinder number. Facing the front
of the machine, cylinders are numbered left to
right.
5 When brazing the joints, purge dry nitrogen
through the lines to minimize oxidation of copper
inside of the lines. The Stoelting/Ross warranty
does not cover problems with the refrigeration
system that are caused by oxidized material in
the lines.
B. RUNNING ELECTRICAL CONNECTIONS
1 The machine requires a separate electrical
connectionforeachfreezingcylinder.Refertothe
nameplate on the machine for proper electrical
supply. Each freezing cylinder has its own
electricalsystemandcondensersoifonecylinder
fails, the other cylinder will still be operational.
NOTE
An air-cooled machine needs two circuits for each
freezing cylinder, one for the remote condensing
unit and one for the freezing cylinder.
Awater-cooled machine needs one circuit for each
freezing cylinder.
2 Theelectricalboxesarelocatedbehindthelower
front panel. Labels indicate which cylinder each
electrical box powers. No pigtails are supplied
with the machine or condensing unit.
3 If the condensing unit is on the roof or ground,
a quick disconnect box needs to be installed to
provide power.
4 Do not turn on the power to the machine or
the condensing unit until the refrigeration lines
have been connected and the system has been
chargedwithrefrigerant.Labelthecircuitbreakers
with information regarding which cylinder and
condensing unit the breaker is designated for to
preventconfusion if power ever needsto beshut
off.
5 When connecting power to the machine, run the
line under the machine and through the bottom
of the electrical box. Remove the electrical box
cover by loosening the four screws. The screws
do not have to be removed. Connect the power
to the terminal strip. The terminal strip is labeled
L1,L2,L3,andGND.Afterconnectionsaremade,
place the cover on the electrical box, but do not
tighten the cover (for single-phase machines the
cover can be tightened). The electrical box may
need to be accessed when checking for proper
rotation of the motor.
C. PLUMBING CONNECTIONS
1 On water-cooled machines, the water inlet is a
standard garden hose connection and the water
outlet is 5/8” OD copper tubing. The connections
are located at the back of the machine. Remove
the rear panel to access the connections. Run
the plumbing under the machine frame. Water-
cooled machines use approximately 3 gallons of
75°F water per minute when the compressor is
operating. The machine does not use any water
when not in use.
2 The machine is equipped with a dipping trough
that requires a water inlet line and a drain line.
The water inlet has 1/2” NPT close nipple fitting.
Install a shutoff valve in the water inlet line. The
drain connection is 1-1/2”. Run a drain line from
the trough to a drain on the floor. Leave enough
slackinthedrainlinesothatthelowerfrontpanel
can be easily removed for service.

Owner’s Manual #513666 5 M202B Model Machines
D. RECEIVING AND INSTALLING REMOTE
CONDENSING UNITS
NOTE
The remote condensing units may be sent prior to
delivery of the freezer.
The freezer requires one remote condensing unit
per cylinder.
Remote condenser models 285090 and 285091
are shipped from the factory charged with 20 lbs
of R404a refrigerant.
1 Upon arrival, check the entire remote condenser
units for any damage that may have occurred
duringtransit.Withthemethodofpackagingused,
theremote condensersshouldarriveinexcellent
condition.Thecarrierisresponsibleforalldamage
in transit, whether visible or concealed. Do not
pay the freight bill until the remote condenser
units have been checked for damage. Have the
carrier note any visible damage on the freight
bill. If concealed damage or a shortage is found
later,advisethecarrierwithin10daysandrequest
inspection. The customer must place a claim for
damages and/or shortages in shipment with the
carrier.Stoeltingcannotmakeanyclaimsagainst
the carrier.
2 Remove cardboard covering off the condensing
units.
3 Placethecondensingunitsintheirpredetermined
location, either on the roof or on the ground. A
crane or forklift will be needed if the units will be
placed on a roof. The condensing units weigh
approximately 200 lbs. each.
4 Using ratchet with a 1/2” socket, remove the two
lag bolts that secure the condensing unit to the
pallet.
5 Place the condensing units on 4” x 4” treated
wood or similar material so that the units are not
sitting directly on the ground or the roof. Secure
the condensing units to the 4” x 4” using lag
bolts.Adheretoalllocal,state,andfederalcodes
governing this type of installation. Some areas
have specific “hurricane-proof” requirements
for roof installations. Allow at least 3 feet of
clearance on the air intake and discharge sides
of the condensers. Do not set the condensers
so that one is blowing air directly into the other
condensing unit. The ideal set up is to have all
the condensing units set in a row (Fig. 2-1).
6 Braze the suction line and liquid line from the
line sets to the condensing unit. When brazing,
wrap the shut off valve with a cold wet rag. If the
valve is not wrapped, damage to the valve may
result. When installing the suction line, angle it
towards the condensing unit so that oil can flow
back towards the compressor.
7 Usegoodpipingpractices.Keeppipesascleanas
possible.Donotletanydebrisorcoppershavings
get inside system otherwise the refrigeration
valves may not work properly.
E. SETTING IN PLACE AND MAKING MACHINE
CONNECTIONS
1 Rollthemachine into thedesiredlocation.Leave
adequate space around the machine for the
removalofservicepanels.Removetheleft,right,
back and lower front service panels.
NOTE
After the refrigeration lines are connected, air-
cooled machines cannot be moved.
2 Useapalletjackor floor jack to lift the front of the
machine, remove the two shipping casters with
a pair of channel locks, and install the stainless
steellegs.Makesurethelegsareadjustedallthe
way in, and screw two of the legs into the frame.
Secure them tightly using channel locks. Repeat
with the back of the machine.
NOTE
Ifthemachineiswater-cooled,castersarestandard
with machine.
3 Accurate leveling is necessary to ensure
proper operation. Place a bubble level on top
of the machine at each corner to check for level
condition. If adjustment is necessary, level the
machine by turning the bottom part of each leg
or caster in or out.
To finish installing a water-cooled machine,
proceed to “F. Running product and setting
pressures for the custard machine”.
Figure 2-1 Remote Condenser Installation
(Top View)

Owner’s Manual #513666 6 M202B Model Machines
4 Connect the refrigeration lines from the line sets
to the machine. Access the machine from the
left or right service panel. Use caution when
connectingthelines.Connectthesuctionlinefirst
thenconnectthe liquid line. Run the refrigeration
lines under the machine. There is approximately
6” of clearance between machine and the floor.
The stainless steel legs are adjustable and can
raisethemachineupto7”offthefloorifnecessary.
Wrapthesuctionsolenoidinacoldwet rag when
solderingtopreventdamagetothesolenoid.Also,
be aware of the electrical conduit inside custard
machine while soldering the refrigeration lines.
A liquid line dryer is supplied with the machine
and should be the last connection made in the
system. Use good piping techniques to keep the
system clean. Do not leave the lines open and
exposed for a long period.
5 After finishing the refrigeration connections,
connect power to the machine. Refer to
“B. Running Electrical Lines” for the proper
procedures. Check the rotation of the beater
shaft. When looking at the machine from the
front, the shaft needs to turn counterclockwise.
If the shaft is turning the wrong direction, shut off
power to the cylinder and switch the L1 and L3
wires. Check rotation again to verify the shaft is
rotating counterclockwise. Once verified, tighten
the screws on the electrical box cover.
If the machine is single phase and the beater
shaft rotation is clockwise, then complete one
of the following procedures. Check rotation after
each procedure.
A.Change programmingonvariablespeeddrive
to reverse motor.
B. Change the T1 and T3 output leads going to
the motor from the drive.
C. Change the leads inside the motor electrical
box.
6 Use good refrigeration practices to charge the
system with the required charge. Air-cooled
machinesrequire20lbsofrefrigerantpercylinder
and water-cooled machines require 8 lbs of
refrigerant per cylinder. Make sure the suction
solenoidisenergizedandthattheshutoffvalves
are open. NOTE
Air-cooled units require one remote condensing
unit (with compressor) per barrel. Condensing
units #285090 and #285091 ship from the factory
with 20 lbs of R-404A for up to a 50’ line set. Add
1 lb of refrigerant for every 10’ increase to the line
set.Line set max100’.Water-cooled machinesare
factory charged.
F. RUNNING PRODUCT AND SETTING PRESSURES
FOR THE CUSTARD MACHINE
NOTE
CompletetheCustard Machine Start-Up andTrain-
ing Checklist located with the spare parts kit or in
the back of this manual and send it to Stoelting.
1 Remove all spare parts from the hopper before
running product. Unwrap the parts and check for
damage.Refertothelistinthebackofthismanual
tomake sure noparts aremissing. The cylinders
need to be under a load to set the pressures. If
custard is not available, RV antifreeze can be
usedas analternative.Mix theRVantifreezeina
concentration of 1 part antifreeze to 1 part water.
If RV antifreeze is used, the pressures will need
to be rechecked when custard mix is available.
The RV antifreeze will indicate that the system
is functioning correctly.
2 Disassemble, clean and sanitize each freezing
cylinder. Refer to the Section 3 for proper
instructions.
3 Afterassemblingandsanitizingthemachine,add
custardmixtothehopper.Followtheinstructionsin
theSection3tostartfreezingthecustard(runone
cylinder at a time to set the pressures). Connect
gaugesto thesuctionlineandthedischargeline.
Whenproductstarts coming out of the faceplate,
locate the low pressure gauge on the front of the
machine and set theAXV to 30 psi. Remove the
whiteplasticcap from theAXVandturnthevalve
counterclockwise to decrease the pressure or
clockwisetoincreasethepressure.Turnthevalve
1/4turnatatimeandwaitatleast1minutebefore
making another adjustment. Connect a gauge
to the suction line at the compressor and make
sure the pressure is 25 psi.Adjust the crankcase
pressure regulator (CPR) if the pressure is not
correct.Removethreaded brass cap on the front
of the CPR and adjust the valve with a 5/16”
Allen wrench. Connect a gauge to the suction
line at the hopper and adjust the hopper EPR to
53-57 psi.
4. Check the faceplate to see if the custard is at the
desired texture and temperature. The standard
normal serving temperature of frozen custard
coming out of the machine is 18°-21°F.

Owner’s Manual #513666 7 M202B Model Machines
5. Set the pressures for the remaining cylinders.
NOTE
If the machine is water-cooled, the discharge pres-
sure was already set at the factory. Run custard
mix through the machine to double-check and
fine-tune the discharge pressure for the particular
mix being used.
The remote condenser unit has a head pressure
control set for 245 psi.
Custard mixes that use an extract flavoring will run
differently.Trydifferent pressure settings by adjust-
ing the AXV. Adjust the pressure setting between
28-32 psi (the machine will not operate correctly if
the AXV is set lower than 28 psi).
6. Set the lemon ice AXV on the right side of the
machine. With the system still running product,
turn the lemon ice switch on. TheAXV is located
behind the cylinder in front of the machine. Set
the lemon ice AXV for 38-42 psi.
7. When testing is done, take the cylinders apart
and clean the custard machine. Refer Section 3
for details.

Owner’s Manual #513666 8 M202B Model Machines

Owner’s Manual #513666 9 M202B Model Machines
SECTION 3
INITIAL SET-UP AND OPERATION
3.1 OPERATOR’S SAFETY PRECAUTIONS
SAFE OPERATION IS NO ACCIDENT; observe these
rules:
A. Know the machine. Read and understand the
Operating Instructions.
B. Notice all warning labels on the machine.
C. Wearproperclothing.Avoidloosefittinggarments,
and remove watches, rings or jewelry that could
cause a serious accident.
D. Maintain a clean work area. Avoid accidents by
cleaning up the area and keeping it clean.
E. Stay alert at all times. Know which switch, push
button or control you are about to use and what
effect it is going to have.
F. Disconnectelectricalcordformaintenance.Never
attempt to repair or perform maintenance on the
machineuntilthemain electricalpowerhasbeen
disconnected.
G. Donotoperateunderunsafeoperatingconditions.
Neveroperatethemachineifunusualorexcessive
noise or vibration occurs.
3.2 OPERATING CONTROLS AND INDICATORS
Before operating the machine, it is required that the op-
erator know the function of each operating control. Refer
to Figure 3-1 for the location of the operating controls on
the machine.
WARNING
Moving machinery can grab, mangle and dismem-
ber. Place the Freezing Cylinder Off/On switch in
theOFFpositionbeforedisassembling for cleaning
or servicing.
A. Freezing Cylinder Off/On
The Freezing Cylinder OFF/ON switch is a two
positiontoggleswitchusedtosupplypowertothe
freezing cylinder control circuit. When the switch
is in the OFF position, the freezing cylinder’s
refrigeration system and auger will not operate.
WhentheswitchisintheONposition,thefreezing
cylinder will be operational.
Figure 3-1 Machine Controls
IntelliTec Control
(See Figure 3-2) Product
Selector
Switch
Freezing
Cylinder
Off/On

Owner’s Manual #513666 10 M202B Model Machines
B. Product Selector Switch
The product selector switch changes the
refrigeration profile of the right freezing cylinder
toallowtwodifferentproductstobemade.Before
the machine is in ready mode, this switch can be
moved to the desired profile.
C. PUSH TO FREEZE Button
The PUSH TO FREEZE button is used to initiate
the run mode. To start the machine, place the
Freezing Cylinder OFF-ON switch in the ON
positionandpressthePUSHTOFREEZEbutton.
D. LEDs
Themembraneswitchfeaturestwolights;agreen
LEDandanamberLED.ThegreenLEDwillflash
when the freezing cylinder is near ready mode
and stay lit during ready mode. The amber LED
is lit during standby, purge and clean modes.
NOTE
If the machine enters an error condition, alternat-
ing green and amber lights will flash. The LCD will
display an error. Turn the Freezing Cylinder OFF-
ON switch to the OFF position, correct the problem
(RefertoTroubleshooting in Section 4) andturn the
machine back on.
E. PURGE/CLEAN Button
PURGE Mode - When the PURGE/CLEAN
buttonispressed,theaugerwillrotate.APURGE
message will display on the screen along with a
5minutetimer. Hopper refrigeration willcontinue
to run. When the timer gets to 0:00 and no other
buttons are pressed, the machine will go into
standby mode.
CLEAN Mode - During PURGE mode, if the
PURGE/CLEAN button is pressed and held for 3
seconds,theCLEANmodewill begin.Theauger
willcontinuetorotateandhopperrefrigerationwill
stop.
F. Mix Low Light Indicator
The MIX LOW message will appear on the
LCD display to alert the operator to a low mix
condition.Themessagewilldisplaywhenthereis
approximatelyonegallonofmixleftinthehopper.
When the MIX LOW message is displayed, refill
hopper immediately.
NOTE
Failure to refill hopper immediately may result in
operational problems.
G. Menu Navigation Buttons
TheMenu Navigation Buttonsareprimarily used
for machine calibration.
Selection Button (SEL) The SEL button is not
functional in the normal operation mode. This
button is only used by service technicians for
machine calibration.
SetButton(SET)TheSETbuttonisnotfunctional
in the normal operation mode. This button is
only used by service technicians for machine
calibration.
Left Arrow Button () Pressing any button on
the control panel will automatically illuminate the
display.Thebacklightwillturnoffseveralseconds
afteruse.Tokeepthedisplayconstantlylit,press
and hold the left () button for five seconds. The
backlightfunctioncanberesettonormaloperation
in the same manner.
Up Arrow Button () The button is not
functional in the normal operation mode. This
button is only used by service technicians for
machine calibration.
H. Front Door Safety Switch
The front door safety switch prevents the auger
fromturning when thefrontdoorisremoved.The
switch is open when the door is not in place and
closed when the door is properly installed.
Figure 3-2 IntelliTec Control
Push to Freeze
Green LED
Amber LED
SEL Button
SET Button
Purge/Clean
Button
Up Arrow Button
Left Arrow Button

Owner’s Manual #513666 11 M202B Model Machines
3.3 SANITIZING
Sanitizingmustbedoneafterthemachineiscleanedand
justbeforethehopperisfilledwithmix.Sanitizingthenight
beforeisnoteffective.However,youshouldalwaysclean
the machine and parts after each use.
THE UNITED STATES DEPARTMENT OF AGRI-
CULTURE AND THE FOOD AND DRUG ADMIN-
ISTRATIONREQUIRETHATALLCLEANINGAND
SANITIZING SOLUTIONS USED WITH FOOD
PROCESSINGEQUIPMENTBE CERTIFIEDFOR
THIS USE.
Whensanitizingthemachine, refer to local sanitary regu-
lationsforapplicablecodesandrecommendedsanitizing
products and procedures. The frequency of sanitizing
must comply with local health regulations.
Mix sanitizer according to manufacturer’s instructions to
providea100partspermillionstrengthsolution.Mixsani-
tizer in quantities of no less than 2 gallons (7.5 liters) of
90°to110°F(32°to43°C)water.Allowsanitizertocontact
the surfaces to be sanitized for 5 minutes. Any sanitizer
mustbe used onlyinaccordancewiththemanufacturer’s
instructions.
In general, sanitizing may be conducted as follows:
A. Prepare Stera-Sheen Green Label Sanitizer
or equivalent according to manufacturer’s
instructionstoprovidea100ppmstrengthsolution.
Mix the sanitizer in quantities of no less than 2
gallons of 90° to 110°F (32° to 43°C) water. Any
sanitizer must be used only in accordance with
the manufacturer’s instructions.
B. Place the tapered end of the flow valve into the
hopper drain hole with the arm pointing towards
the left. Connect the flow control rod to the flow
valve and the flow valve arm (Fig. 3-3).
C. Makesuretheflowcontrolvalveisshutbyturning
the control knob counterclockwise to the 12:00
position.
D. Place a bucket under the slide.
E. Pour the sanitizer into the hopper.
NOTE
A small amount of sanitizer may drain into the
bucket with the flow control shut and may seep out
of the rear seal.
F. Place the Freezing Cylinder OFF-ON switch in
the ON position and press the PURGE/CLEAN
button. The display will read PURGE.
G. Press and hold the PURGE/CLEAN button for 3
seconds. The display will read CLEAN and a 10
minute timer will start.
H. Turn the flow control knob fully open (clockwise)
to drain the sanitizer from the freezing cylinder.
I. Clean sides of hopper, flow valve and underside
ofhoppercoverusingasanitizedsoftbristlebrush
dipped in the sanitizing solution.
J. When the sanitizer has drained from the hopper,
press and hold the PURGE/CLEAN button for
3 seconds to stop the auger. Allow the freezing
cylinder to drain completely.
K. Shut off the flow control valve by turning the
flow control knob counterclockwise to the 12:00
position.
3.4 FREEZE DOWN AND OPERATION
This section covers the recommended operating proce-
durestobefollowedforthesafeoperationofthemachine.
A. Sanitize just prior to use.
NOTE
Make sure the flow control assembly is in place
before adding mix and that the flow control knob is
set to the 12:00 position.
B. Fillthehopper with pre-chilled (40°F or 4°C)mix.
C. Place the FREEZING CYLINDER switch in the
ON position. The display will read STANDBY
MODE.
D. PressthePUSHTOFREEZEbutton.Thedisplay
willread CUSTARD andabar on thesecond line
will start to fill. On the right cylinder the product
type can be changed by moving the Product
Selector switch to the Lemon Ice position.
NOTE
The Product Selector switch can be changed until
the READY message is displayed on the second
line.
E. When the display reads CUSTARD READY, the
freezing cylinder is at the correct temperature
(Fig. 3-4).
F. Open the front gate.
Figure 3-3 Flow Control Assembly

Owner’s Manual #513666 12 M202B Model Machines
G. Turn the flow control knob clockwise to the 2:00
position. A small amount of mix and remaining
sanitizer will drain from the machine.
H. Turn the flow control knob to the 1:00 position.
After a few minutes a ribbon of product starts to
form.
I. Adjust the flow control knob until the product
flow fills the faceplate outlet and is at the desired
texture (Fig. 3-5). The flow control knob setting
will be different for each type of product.
NOTE
Adjustmentstakeup to 1 minute before anoticeable
difference is seen in the product.
NOTE
Ahigh-pitched noise from the freezing cylinder isan
indication that there is not enough mix entering the
barrel. Slowly turn the flow control knob clockwise
to increase the flow. It can take up to 1 minute for
the adjustment to stop the noise.
3.5 MIX INFORMATION
Mix can vary considerably from one manufacturer to
another. Differences in the amount of butterfat content
and quantity and quality of other ingredients have a
direct bearing on the finished frozen product. A change
in machine performance that cannot be explained by a
technical problem may be related to the mix.
Proper product serving temperature varies from one
manufacturer’s mix to another. When checking the tem-
perature, stir the thermometer in the frozen product to
read the true temperature.
Old mix or mix that has been stored at elevated tempera-
tures will produce poor-quality product with a bad taste
andunacceptableappearance.Toretard bacteria growth
indairybasedmixes,thebeststoragetemperaturerange
is between 36° to 41°F (2.2° to 5°C).
3.6 REMOVING MIX FROM MACHINE
To remove the mix from the machine, refer to the follow-
ing steps. Make sure the gate on the faceplate is open.
A. Press the PURGE/CLEAN button. The display
will read PURGE.
B. Press and hold the PURGE/CLEAN button for 3
seconds. The display will read CLEAN and a 10
minute timer will start.
C. Open the flow control valve fully by turning the
flow control knob clockwise until the pointer is
near the 12:00 position.
D. After the hopper and freezing cylinder have
drained, place the Freezing Cylinder OFF-ON
switch in the OFF position.
3.7 CLEANING THE MACHINE
NOTE
The frequency of cleaning the machine and ma-
chine parts must comply with local health regula-
tions.
After the mix has been removed from the machine, the
machine must be cleaned. To clean the machine, refer
to the following steps:
A. Placeacontainerundertheslideofthefaceplate.
Fill the hopper with 2 gallons (7.5 liters) of tap
water.
B. PlacetheFreezingCylinderOFF-ONswitchinthe
ON position. Press the PURGE/CLEAN button.
The display will read PURGE.
Figure 3-5 Proper Flow
Figure 3-4 Custard Mode

Owner’s Manual #513666 13 M202B Model Machines
B. Place all parts in the solution and clean with
provided brushes.
C. Wash the hopper and freezing cylinder with the
Stera-Sheen solution and brushes provided.
D. Wash the rear seal surfaces on the inside of the
freezing cylinder with the Stera-Sheen solution.
E. Rinse all parts with clean 90° to 110°F (32° to
43°C) water. NOTE
If the machine is not going to be immediately oper-
ated, store the faceplate in a clean and sanitized
container in a cooler.
3.10 ASSEMBLY OF MACHINE
Toassemblethemachineparts,refertothefollowingsteps:
NOTE
Petrol Gel sanitary lubricant or equivalent must be
used when lubrication of parts is specified.
NOTE
The United States Department of Agriculture and
theFoodandDrugAdministrationrequirethatlubri-
cants used on food processing equipment be certi-
fied for this use. Use lubricants only in accordance
with the manufacturer’s instructions.
A. Install the rear seal onto the auger dry, without
lubrication.
B. Lubricate the auger drive (rear) with a small
amount of spline lubricant. A small container of
spline lubricant is shipped with the machine.
C. Install two of the springs and auger blades onto
the rear of the auger and insert part way into
machine barrel. Rotate auger so another spring
and blade can be placed onto the shaft.
D. Installtheremainingaugerblades,pushtheauger
intothemachinebarrelandrotateslowlyuntilthe
auger engages the drive shaft (Fig. 3-6).
C. Press and hold the PURGE/CLEAN button for 3
seconds. The display will read CLEAN and a 10
minute timer will start.
D. When the water has drained, place the switch in
the OFF position. Allow the freezing cylinder to
drain completely.
E. Prepare Stera-Sheen or equivalent cleaner in
2 gallons of 90° to 110°F (32° to 43°C) water
followingthemanufacturer’sinstructions.Repeat
steps A through D using the cleaning solution.
3.8 DISASSEMBLY OF MACHINE PARTS
Inspectionforwornorbrokenpartsshouldbemadeeach
time the machine is disassembled. All worn or broken
parts should be replaced to ensure safety to both the
operatorandthecustomerandtomaintaingoodmachine
performanceandaqualityproduct.Frequencyofcleaning
must comply with local health regulations.
To disassemble the machine, refer to the following steps:
CAUTION
Hazardous Moving Parts
Revolving auger shaft can grab and cause injury.
Place the Freezing Cylinder OFF-ON switch in the
OFF position before disassembling for cleaning or
servicing.
A. Remove the flow control rod and flow control
valve from the hopper by pulling straight up.
C. Removetheslide from thefaceplateandremove
the faceplate.
D. Remove the front wear bushing.
F. Remove the auger assembly from the machine.
Pull the auger out of the freezing cylinder slowly.
Astheaugerisbeingpulledout,carefullyremove
each of the blades and springs.
G. Keep the rear of the auger shaft tipped up once
it is clear of the machine to avoid dropping rear
seal.
H. Remove the rear seal.
I. Wipe socket lubricant from the drive end (rear)
of the auger with a cloth or paper towel.
3.9 CLEANING THE MACHINE PARTS
Place all loose parts in a pan or container and take to the
wash sink for cleaning. To clean machine parts refer to
the following steps:
A. Prepare Stera-Sheen or equivalent cleaner in 2
gallons of 90° to 110°F (32° to 43°C) water.
Figure 3-6 Installing Auger Blades

Owner’s Manual #513666 14 M202B Model Machines
E. Lubricatetheinsideandoutsideof the front wear
bushing with Petrol Gel and install it onto the
auger (Fig. 3-7).
F. Install the large o-ring onto the faceplate and
install the faceplate onto the machine.
G. Install slide, hopper cover and drain tray.
3.11 ROUTINE CLEANING
To remove spilled or dried mix from the machine exterior,
wash in the direction of the finish with warm soapy water
and wipe dry. Do not use highly abrasive materials, as
they will mar the finish.
3.12 PREVENTATIVE MAINTENANCE
It is recommended that a maintenance schedule be fol-
lowed to keep the machine clean and operating properly.
A. DAILY
Disassemble and Clean
The frequency of cleaning the machine and parts must
complywithlocalhealthregulations.Refertotheprevious
sectionsforproperdisassemblyandcleaninginstructions.
Lubricate Front Wearguard
Petrol Gel sanitary lubricant or equivalent must be used
when lubrication of parts is specified.Apply a thin film of
sanitary lubricant to the inside and outside of the front
wearguard.
Inspect Parts
Inspectionforwornorbrokenpartsshouldbemadeeach
time the machine is disassembled. All worn or broken
parts should be replaced to ensure safety to both the
operatorandthecustomerandtomaintaingoodmachine
performance and a quality.
Lubricate Back End of the Auger
Lubricate the rear of the auger with a small amount of
spline lubricant.
B. WEEKLY
Clean Inside Of Machine
Remove all side panels and clean the inside of the ma-
chine. Wipe any custard that may have dripped onto the
innerpanelswithadampsoapytowel.Washthedraintray.
C. MONTHLY
Clean Condenser Coils (And Filters If Applicable)
Thecoils on the hopper, dipping cabinetand remotecon-
denser need to be cleaned to ensure proper airflow. Use
compressed air to clean the condensers. Blow the air in
the opposite direction of the normal airflow.
C. QUARTERLY
Replace Barrel Parts According To Schedule
Follow the Parts Replacement Schedule below to keep
the machine operating properly.
D. ANNUALLY
WARNING
High voltage will shock, burn or cause death. Turn
off and lock out main power disconnect before
servicing. Do not operate machine with panels
removed.
Replace Barrel Parts
Follow the Parts Replacement Schedule below to keep
the machine operating properly.
Figure 3-7 Install Front Wear Bushing
Figure 3-8 Parts Replacement Schedule
Part Description 3 Months Annually Qty per Barrel
C-2000-50Spring X 10
C-2000-51Blade X 10
SL-0010 Seal - Beater Shaft X 1
149014 Bushing - Front Auger Support X 1
625174 O-Ring - Front Door X 1