Stone Mud Buggy SB1600 User manual

Mud BuggyMud Buggy
Mud BuggyMud Buggy
Mud Buggy™
MATERIAL HANDLER
REVISION / REVISIÓN / RÉVISION / REVISIONE M9/2010 P/N / N/P / Réf. n° / N. cat. 56486
Model: SB1600, SB2100, FB1000SB1600, SB2100, FB1000
SB1600, SB2100, FB1000SB1600, SB2100, FB1000
SB1600, SB2100, FB1000
Operator Manual

Stone Construction Equipment, Inc.
Right Built PrRight Built Pr
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Right Built means tough, reliable, easy to use
machines that lower lifetime costs. They’re designed
to be reliable, productive, operator friendly and
serviceable, always with the end user in mind.

3
MUD BUGGY
Table of
Contents
FF
FF
FOREWOREW
OREWOREW
OREWORD / LIMITEDORD / LIMITED
ORD / LIMITEDORD / LIMITED
ORD / LIMITED WW
WW
WARRANTARRANT
ARRANTARRANT
ARRANTYY
YY
Y........................................................................................................................
........................................................................................................................
............................................................ 4-54-5
4-54-5
4-5
Parker Hose/Connectors Warranty .............................................................. 6
INTRINTR
INTRINTR
INTRODUCTIONODUCTION
ODUCTIONODUCTION
ODUCTION......................................................................................................................................................................
......................................................................................................................................................................
................................................................................... 7-17-1
7-17-1
7-100
00
0
Introduction ........................................................................................... 8
Intended Use........................................................................................... 8
General Description ............................................................................... 8-9
Machine Diagram ................................................................................... 10
TECTEC
TECTEC
TECHNICHNIC
HNICHNIC
HNICAL DAL D
AL DAL D
AL DAA
AA
ATT
TT
TAA
AA
A..............................................................................................................................................................
..............................................................................................................................................................
............................................................................... 11
11
11-11-1
1-11-1
1-177
77
7
Machine Specifications ........................................................................... 12
Lubrication Specifications ....................................................................... 12
Engine Specifications ............................................................................. 13
Machine Sound Level Specifications .......................................................... 13
Machine Dimensions ............................................................................... 14
Engine Controls ..................................................................................... 15
Machine Operation Controls ..................................................................... 16
Pin and Plate Location ............................................................................ 17
HEALHEAL
HEALHEAL
HEALTH & STH & S
TH & STH & S
TH & SAFETAFET
AFETAFET
AFETYY
YY
Y..........................................................................................................................................................
..........................................................................................................................................................
............................................................................. 11
11
19-29-2
9-29-2
9-277
77
7
Decal Placement ................................................................................ 20-21
Safety Warnings ................................................................................ 22-26
Safety Use ............................................................................................. 27
OPERAOPERA
OPERAOPERA
OPERATIONTION
TIONTION
TION ............................................................................................................................................................................
............................................................................................................................................................................
......................................................................................29-4029-40
29-4029-40
29-40
General Safety Notes ............................................................................... 30
Prevent Damage to Machine ..................................................................... 31
Safety Symbols ...................................................................................... 32
Delivery Inspection ................................................................................ 32
Break-In Period ..................................................................................... 32
Know Your Buggy ................................................................................... 32
Machine Cleanliness ............................................................................... 32
Pre-Start Checklist ................................................................................. 33
Starting the Machine .............................................................................. 33
To Shut Off Engine.................................................................................. 34
Machine Operation ................................................................................. 34
Mounting / Dismounting Buggy ............................................................... 34
Operator Controls ................................................................................... 35
Dumping Operation ................................................................................ 36
Quick Release Dual Wheels ....................................................................... 36
Cold Weather Starting ............................................................................. 37
Hoses, Fittings and Leakage..................................................................... 37
Cleaning Machine ................................................................................... 37
Parking Buggy ....................................................................................... 37
Transporting Machine ............................................................................. 38
Mud Buggy Lifting Points ........................................................................ 38
Hydraulic Oil ......................................................................................... 39
Fuel ..................................................................................................... 39
Hardware/ ............................................................................................ 39
Cleaning/Storage ................................................................................... 40
MAINTENMAINTEN
MAINTENMAINTEN
MAINTENANAN
ANAN
ANCECE
CECE
CE ....................................................................................................................................................................
....................................................................................................................................................................
..................................................................................44
44
41-51-5
1-51-5
1-544
44
4
First Service 50 Hours / Additional Service Info .......................................... 42
Lubrication Points ................................................................................. 42
Chassis Grease/Lube Points ................................................................ 42-43
Engine ................................................................................................. 44
Engine Oil / Air Filter ........................................................................ 44
Spark Plug / Engine RPM / Cooling System / Valve Clearance ................... 45
Electric Start Option ............................................................................... 46
Battery / Battery Policy ..................................................................... 46-47
Power Train ........................................................................................... 47
Transmission ......................................................................................... 48
Hoses, Fittings & Leakage ........................................................................ 49
Brake Adjustments / Service Brake Adjustment .......................................... 49
Tires, Lugnuts and Hardware .................................................................... 49
Fuel Tank .............................................................................................. 50
Storage / Spring Start Up ........................................................................ 50
Maintenance Chart Machine Breakdown / Maintenance Chart........................ 51
Maintenance Log.................................................................................... 52
Troubleshooting .................................................................................... 53
CC
CC
CALIFALIF
ALIFALIF
ALIFORNIA PRORNIA PR
ORNIA PRORNIA PR
ORNIA PROPOSITION 65 WOPOSITION 65 W
OPOSITION 65 WOPOSITION 65 W
OPOSITION 65 WARNINARNIN
ARNINARNIN
ARNINGG
GG
G........................................................................................................
........................................................................................................
.................................................... IBCIBC
IBCIBC
IBC

MUD BUGGY
4
These instructions include:
Safety regulations
Operating instructions
Maintenance instructions
··
··
·These insThese ins
These insThese ins
These instrtr
trtr
tructions hauctions ha
uctions hauctions ha
uctions havv
vv
ve been pre been pr
e been pre been pr
e been preparepar
eparepar
epared fed f
ed fed f
ed for operor oper
or operor oper
or operation on tation on t
ation on tation on t
ation on the conshe cons
he conshe cons
he constrtr
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truction site anduction site and
uction site anduction site and
uction site and
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ff
for tor t
or tor t
or the maintenance engineerhe maintenance engineer
he maintenance engineerhe maintenance engineer
he maintenance engineer..
..
.
··
··
· These instructions are intended to simplify operation of the machine and to avoid
malfunctions through improper operation.
··
··
· Observing the maintenance instructions will increase the reliability and service life of
the machine when used on the construction site and reduce repair costs and down-
times.
··
··
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AlwAlw
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s keep teep t
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eep these inshese ins
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hese instrtr
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tructions at tuctions at t
uctions at tuctions at t
uctions at the place of use of the place of use of t
he place of use of the place of use of t
he place of use of the mache mac
he mache mac
he machine.hine.
hine.hine.
hine.
··
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·OnlOnl
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Only opery oper
y opery oper
y operate tate t
ate tate t
ate the mache mac
he mache mac
he machine as inshine as ins
hine as inshine as ins
hine as instrtr
trtr
tructed and fucted and f
ucted and fucted and f
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hese instrtr
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tructions.uctions.
uctions.uctions.
uctions.
··
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·ObserObser
ObserObser
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ety rty r
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ty regulations as wegulations as w
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ell as the guidelines of the guidelines of t
he guidelines of the guidelines of t
he guidelines of the civil engineerhe civil engineer
he civil engineerhe civil engineer
he civil engineeringing
inging
ing
trtr
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trade association. Obserade association. Obser
ade association. Obserade association. Obser
ade association. Observv
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ety rty r
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ty rules fules f
ules fules f
ules for tor t
or tor t
or the operhe oper
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ation of ration of r
ation of road road r
oad road r
oad rolleroller
olleroller
ollers ands and
s ands and
s and
comcom
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compactpact
pactpact
pactoror
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ors and ts and t
s and ts and t
s and the perhe per
he perhe per
he pertinent rtinent r
tinent rtinent r
tinent regulations fegulations f
egulations fegulations f
egulations for tor t
or tor t
or the prhe pr
he prhe pr
he pree
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evv
vv
vention of accidents.ention of accidents.
ention of accidents.ention of accidents.
ention of accidents.
··
··
· The manufacturer is not liable for the function of the machine when used in an im-
proper manner and for other than the intended purpose.
··
··
· Operating errors, improper maintenance and the use of incorrect operating materials
are not covered by the warranty.
··
··
· The above information does not extend the warranty and liability conditions of busi-
ness of the manufacturer.
SS
SS
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tone Consone Cons
one Consone Cons
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truction Equction Eq
uction Equction Eq
uction Equipment, Inc.uipment, Inc.
uipment, Inc.uipment, Inc.
uipment, Inc.
P.O. Box 150, Honeoye, New York 14471
Phone: [phone] [phone] Fax: [phone]
Please enter the following data. This will help expedite any service or warranty work.
1. Machine Type: ________________________________________________________
Machine S/N: _________________________________________________________
2. Engine Type: __________________________________________________________
Engine S/N: __________________________________________________________
3. VIN: ________________________________________________________________
4. Purchase Date: ________________________________________________________
5. Dealer/Distributor Information:
Name: _______________________________________________________________
Address: _____________________________________________________________
____________________________________________________________________
Phone #: _____________________________________________________________
Fax # ________________________________________________________________
6. Battery Manufacturer: __________________________________________________
Battery Type: _________________________________________________________
Battery S/N: __________________________________________________________
Location of wLocation of w
Location of wLocation of w
Location of warar
arar
arrr
rr
rantyanty
antyanty
anty
infinf
infinf
inforor
oror
ormation:mation:
mation:mation:
mation:
1. Information on S/N tag.
2. Information on engine
tag.
3. Information on S/N tag -
if applicable.
4. Date you purchased
machine.
5. Dealer machine was
purchased from.
6. Information on battery
and battery warranty
card.

WARRANTY PERIODS
Concrete and Masonry Equipment Compaction Equipment
Mortar Mixers including:
Champion™ Mortar Mixers 1 Year Bulldog® Trench Rollers 2 Year
Buddy™ by Stone Mixers 2 Year - Mixer Drum 3 Year - Microprocessor (ECIB)
Champion™ Hydraulic Mixers Lifetime* - Bearing & Seals 5 Year - Eccentric Bearings
Champion™ Silo Mixers Reversible Plates 1 Year
Champion™ Concrete Mixers 1 Year Rhino®Single-Drum Dirt Rollers 1 Year
2 Year - Mixer Drum Silver Fox™ Forward Plates 2 Year
Lifetime* - Spindle Bearing 2 Year - Eccentric Bearings
Concrete Vibrators 1 Year Stompers®2 Year
Cretemower®Concrete Grinders 1 Year Walk-Behind Rollers 2 Year
1 Year - Diamond Head WolfPac™ Asphalt Rollers 1 Year
Groutzilla™ Placement System 2 Year
Lift Jockey™ Vertical Mast Lifts 2 Year
Mud Buggy™ Material Handlers 1 Year
Smooth Operator™ Power Trowels 1 Year
2 Year - Trowel Gearbox
Saw Devil® Pavement and Block 1 Year
Saws 1 Year - Saw Blades
Power Screeds including:
The Screed Bull™
1 Year
1 Year - Screed Board (Aluminum)
STONE CONSTRUCTION EQUIPMENT, INC.
8662 Main Street
Honeoye, NY 14471-0150
www.stone-equip.com
e-mail: [email protected]
P/N 66609 Rev A 9110
Toll-free: 1-800-888-9926
Phone: [phone]
Fax: [phone]
Limited Warranty
Construction Equipment
Right Built. Bred Tough. Born To Work.
The Manufacturer warrants that products manufactured
shall be free from defects in material and workmanship
that develop under normal use for a period as hereinafter
set forth from the date of shipment. The foregoing shall
be the exclusive remedy of the buyer and the exclusive
liability of the Manufacturer.
Our warranty excludes normal replaceable wear items,
i.e. gaskets, wear plates, seals, O-rings, V-belts, drive
chains, clutches, etc. Any equipment, part or product,
which is furnished by the Manufacturer but manufactured
by another, bears only the warranty given by such other
manufacturer.
The Manufacturer’s sole responsibility for any breach of
the foregoing provision of this contract, with respect to
any product or part not conforming to the Warranty or
the description herein contained, is at its option (a) to
repair, replace or refund such product or parts upon the
SUHSDLGUHWXUQWKHUHRIWRORFDWLRQGHVLJQDWHGVSHFLÀFDOO\
by the Manufacturer. Product returns not shipped prepaid
or on an economical transportation basis will be refused
(b) as an alternative to the foregoing modes of settlement
- the Manufacturer’s dealer to repair defective units
with reimbursement for expenses, except labor, and
be reviewed with the Manufacturer prior to repair. A
Warranty Evaluation Form must accompany all warranty
claims. Warranty is voided by product abuse, alterations,
and use of equipment in applications for which it was not
intended, use of non-manufacturer parts, or failure to
follow documented service instructions.
* The Manufacturer extends the warranty period to “Lifetime” for
the drum bearings and seals for the mortar mixers, and agrees to
furnish, free of charge, the bearing and seals only upon receipt of
the defective parts. The Manufacturer extends the warranty period
to “Lifetime” for the spindle bearings for the concrete mixers, and
agrees to furnish, free of charge, the bearing and seal only upon
receipt of the defective parts.
Except as set forth hereinabove and without limitation of
WKHDERYHWKHUHDUHQRZDUUDQWLHVRURWKHUDIÀUPDWLRQV
which extend beyond the description of the products and
WKHIDFWKHUHRIRUDVWRRSHUDWLRQDOHIÀFLHQF\SURGXFW
reliability or maintainability or compatibility with products
furnished by others. In no event whether as a result of
breach of contract or warranty or alleged negligence, shall
the Manufacturer be liable for special or consequential
GDPDJHVLQFOXGLQJEXWQRWOLPLWHGWR/RVVRISURÀWVRU
revenues, loss of use of the product or any associated
product, cost of capital, cost of substitute products,
facilities or services or claims of customers.
No claim will be allowed for products lost or damaged in
WUDQVLW6XFKFODLPVVKRXOGEHÀOHGZLWKWKHFDUULHUZLWKLQ
ÀIWHHQGD\V
The foregoing warranty is exclusive of all other warranties
whether written or oral, expressed or implied. No warranty
RIPHUFKDQWDELOLW\RUÀWQHVVIRUDSDUWLFXODUSXUSRVHVKDOO
apply. The agents, dealer and employees of Manufacturer
DUHQRWDXWKRUL]HGWRPDNHPRGLÀFDWLRQWRWKLVZDUUDQW\RU
additional warranties binding on Manufacturer. Therefore,
additional statements, whether oral or written, do not
constitute warranty and should not be relied upon.
Effective September 2010.
5

MUD BUGGY
6
THE PARKER HOSE/CONNECTORS WARRANTY
• Elastomeric Connections (Tube/Hose & Port End) covered for three
years from date of purchase by end user.
• Hose assemblies covered for one year from date of purchase by end
user.
• Product must be registered with Parker to activate warranty. You can
register a system on-line at www.parker.com/fcg/gpp or complete
the form below and return by mail to:
Stone Construction Equipment, Inc.
PPG Program
P.O. Box 150
Honeoye, NY 14471
Attn: Technical Services
•A Parker representative will contact the end user to explain the War-
ranty and close the loop.
• In the event of a claim, the end user should contact thier Parker
representive or Stone dealer for assistance.
• A Parker representative or Application Engineer will determine cause
of the Claim and recommend a solution.
• Parts returned to Parker which are determined to have leaked due to
defects in materials or Workmanship will be replaced at no charge.
Name:
Company:
Address:
City: State: Zip:
Country:
Phone:
E-Mail:
Date of Purchase:
Equipment Manufacturer:
Model Number:
Serial Number:
Dealer Where Purchased:
Dealer’s City: Dealer’s State:
Stone Construction Equipment, Inc.

Stone Construction
Equipment, Inc.
1. Introduction

8
MUD BUGGY
Introduction
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INTRODUCTION
Congratulations on your purchase of a Stone Mud Buggy™! You've made an excellent
choice! Stone buggies have been specifically designed as the ideal machine for the profes-
sional contractor who is engaged in professional concrete finishing. The Stone Mud Buggy is
ergonomically engineered to optimize operator interface with the total machine--it's really
"user friendly". Besides good visibility, you'll find that the controls are in exactly the right
places for maximum comfort. And, it's really convenient to monitor all tall t
all tall t
all the consumables--he consumables--
he consumables--he consumables--
he consumables--
gg
gg
gas and oil leas and oil le
as and oil leas and oil le
as and oil levv
vv
vels.els.
els.els.
els.
Our common sense approach to servicing is a valuable benefit on the mud buggy. Thanks to
our modular design, everything that needs servicing has easy-access..
..
.
The following instructions were compiled to provide you information on how to obtain long
and trouble-free use of the buggy. Periodic maintenance is essential. Read the manual in its
entirety and follow the instructions carefully. Refer to the Technical Data Section to
familiarize yourself with machine controls and components. Failure to do so may injure
yourself or a bystander.
INTENDED USE
These machines are dynamically balanced to meet standards for lateral stability, longitudinal
stability, parking and service brake effectiveness which provides a stable, reliable and
productive machine for carrying and moving all types of materials for any job site. The Mud
Buggy moves concrete, mortar, gravel, dirt or debris around job sites.
Use of the machine in any other way is considered contrary to the intended use and will void
the warranty.
DangDang
DangDang
Danger Zoneer Zone
er Zoneer Zone
er Zone
While the machine is in use unauthorized persons must remain outside the danger zone.
GENERAL DESCRIPTION
YY
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one Mud Buggy™ comes sone Mud Buggy™ comes s
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tandarandar
andarandar
andard witd wit
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h manh man
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y fy f
y featureatur
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o enhance pro enhance pr
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tivitytivity
tivitytivity
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ormance and safmance and saf
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Capacity tCapacity t
Capacity tCapacity t
Capacity to Haulo Haul
o Haulo Haul
o Haul
Walk behind or ride on this machine to
haul up to 21 cu. ft. of material. The
hydraulic dump system allows you to
move and dump up to 2,500 lbs loads.
The Stake Bed version carries up to 10
cu.ft. or 2,500 lbs.
OperOper
OperOper
Operatat
atat
ator Platfor Platf
or Platfor Platf
or Platforor
oror
ormm
mm
m
Extra large, platform-mounted service
brake does not require operator to step
off platform to activate brake pedal.
Machine has a fold up lockable angled
platform for more maneuverability.

9
MUD BUGGY
Introduction
HeaHea
HeaHea
Heavy Duty Fvy Duty F
vy Duty Fvy Duty F
vy Duty Frr
rr
rameame
ameame
ame
Reduces vibration, increases traction and lowers center of gravity for stability--empty or
full.
PP
PP
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y-Cont-Cont
-Cont-Cont
-Contourour
ourour
oured Ted T
ed Ted T
ed Tubub
ubub
ub
Easy-to-clean, heavy-duty polethylene tub designed and contoured to control splash. It is
easily removed with six bolts and can be replaced with optional steel tub. Tub and base can
be exchanged with the Stake Bed.
Easy SerEasy Ser
Easy SerEasy Ser
Easy Serviceabilityviceability
viceabilityviceability
viceability
One-piece, lift away, polyethylene engine cover requires no tools to be removed. The lift-
away engine cover allows easy access to all maintenance points.
Easy AEasy A
Easy AEasy A
Easy Access tccess t
ccess tccess t
ccess to Contro Contr
o Contro Contr
o Controlsols
olsols
ols
Operator controls are located within easy reach. The integrated speed and directional
control levers are handlebar mounted for ease of use. The dual function dump pedal or
dump lever can be used for controlled dumping. The cam locking parking brake lever
provides secure locking of the automotive-type brake shoes with a knob on the lever to
allow brake tension adjustment.
QuicQuic
QuicQuic
Quick Rk R
k Rk R
k Release Telease T
elease Telease T
elease Tirir
irir
ire Hubse Hubs
e Hubse Hubs
e Hubs
The Quick Release Tire System allows quick
removal of the outer Buggy tires. The quick
release option allows the Buggy to be
converted from a 46 inch to a 36 inch wide
machine without any special tools for hub
removal.
SS
SS
Stt
tt
takak
akak
ake Bed Ve Bed V
e Bed Ve Bed V
e Bed Verer
erer
ersionsion
sionsion
sion
Offers 3-in-1 versatility of a stake bed, flat bed or extended flat bed. Convenient utility cart
carries loads of paneling, shingles, concrete bags, etc. with weights up to 2,500 lbs. The
extended flat bed supports wider loads while the narrower flat bed fits through a standard
doorway once outer tires are removed.
Dual ADual A
Dual ADual A
Dual Action Tction T
ction Tction T
ction Tailgailg
ailgailg
ailgateate
ateate
ate
Dump or spread the load with the stake bed utility cart’s dual-ction tailgate. Can be
unhinged at the top or bottom.

10
introduction
MUD BUGGY
MACHINE DIAGRAM
hopperhopper
hopperhopper
hopper
handle barshandle bars
handle barshandle bars
handle bars
operatoroperator
operatoroperator
operator
platformplatform
platformplatform
platform
dumpdump
dumpdump
dump
handle/handle/
handle/handle/
handle/
pedalpedal
pedalpedal
pedal
fuel tankfuel tank
fuel tankfuel tank
fuel tank
rr
rr
reverse speedeverse speed
everse speedeverse speed
everse speed
contrcontr
contrcontr
control handleol handle
ol handleol handle
ol handle
drive tirdrive tir
drive tirdrive tir
drive tireses
eses
es
cowlcowl
cowlcowl
cowl
forwarforwar
forwarforwar
forwardd
dd
d
speedspeed
speedspeed
speed
contrcontr
contrcontr
controlol
olol
ol
handlehandle
handlehandle
handle
steer tirsteer tir
steer tirsteer tir
steer tireses
eses
es
parkingparking
parkingparking
parking
brakebrake
brakebrake
brake
brake pedalbrake pedal
brake pedalbrake pedal
brake pedal
hydraulichydraulic
hydraulichydraulic
hydraulic
tanktank
tanktank
tank
engineengine
engineengine
engine