Stone Mud Buggy SB1600 User manual

OPERATOR MANUAL
MODELS: SB1600, FB1000
REVISION: H 6/2005 PN 56486
Mud Buggy
A 100% employee-owned American manufacturer
®

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Table of Contents Mud Buggy
FOREWORD ...................................................................................................................... 4
LIMITED WARRANTY .................................................................................................... 5
TECHNICAL DATA .......................................................................................................... 6 - 10
Machine Specifications................................................................................................... 6
Engine Specifications ..................................................................................................... 7
Lubrication Specifications .............................................................................................. 7
Machine Sound Level Specifications ............................................................................. 8
Engine Controls .............................................................................................................. 9
Machine Operation Controls .......................................................................................... 1
HEALTH & SAFETY ........................................................................................................ 11 - 16
OPERATION ...................................................................................................................... 17-23
Engine ............................................................................................................................. 17
Pre-Start Checklist .......................................................................................................... 17
Engine Starting/Stopping Instructions ............................................................................ 17
Machine Operation ......................................................................................................... 18
Quick Release Dual Wheels ........................................................................................... 19
Lifting Points/Transporting/Storage ............................................................................... 2
Hydraulic Oil/Fuel/Hardware ......................................................................................... 21
Cleaning/Storage............................................................................................................. 22
Warning Decals ............................................................................................................... 23
Lubrication...................................................................................................................... 24
CALIFORNIA PROPOSITION 65 WARNING .............................................................. IBC

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User Information
These instructions include:
Safety regulations
Operating instructions
Maintenance instructions
These instructions have been prepared for
operation on the construction site and for the
maintenance engineer.
These instructions are intended to simplify
operation of the machine and to avoid
malfunctions through improper operation.
Observing the maintenance instructions will
increase the reliability and service life of the
machine when used on the construction site
and reduce repair costs and downtimes.
Always keep these instructions at the place
of use of the machine.
Only operate the machine as instructed and
follow these instructions.
Observe the safety regulations as well as the
guidelines of the civil engineering trade
association. Observe the safety rules for
operation and the pertinent regulations for
the prevention of accidents.
Stone Construction Equipment, Inc. is not
liable for the function of the machine when
used in an improper manner or for other
than the intended purpose.
Operating errors, improper maintenance
and the use of incorrect operating materials
are not covered by the warranty.
The above information does not extend the
warranty and liability conditions of business
of Stone Construction Equipment, Inc.
Stone Construction Equipment, Inc.
P.O. Box 150, Honeoye, New Yor 14471
Phone: [phone]
Fax: [phone]
Foreword
1. Machine Type: ______________________________
Machine S/N: _______________________________
2. Engine Type: _______________________________
Engine S/N: ________________________________
3. VIN: ______________________________________
4. Purchase Date: ______________________________
. Dealer/Distributor Information:
Name: _____________________________________
Address: ___________________________________
__________________________________________
Phone #: ___________________________________
Fax #: _____________________________________
6. Battery
Manufacturer: ______________________________
Battery Type: _______________________________
Battery S/N: ________________________________
Location of above information:
1. Information on S/N tag.
2. Information on engine tag.
3. Information on S/N tag - if applicable.
4. Date you purchased machine.
. Dealer machine was purchased from.
6. Information on battery and battery warranty
card--if applicable.

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L i m i t e d W a r r a n t y
The Manufacturer warrants that products manufactured shall be free from defects in material and
workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric
pumps, one year for Rhino®, Bulldog®, WolfPac Rollers, trowels, Stompers®, saws, forward plates, engine
powered pumps, Lift Jockey, Mortar Buggyand 6 months for all other products from the date of
shipment. The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the
Manufacturer. Our warranty excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-
rings, V-belts, drive chains, clutches, etc. Any equipment, part or product which is furnished by the
Manufacturer but manufactured by another, bears only the warranty given by such other manufacturer.
(The Manufacturer extends the warranty period to “Lifetime” for the drum bearings and seals for the mortar
mixers, and agrees to furnish, free of charge, the bearings and seals only upon receipt of the defective
parts. The warranty is two years for eccentric bearings on the forward plate compactors, mortar and plaster
mixer drums, trowel gearboxes, three years on the Bulldog trench roller microprocessor (ECIB) and five
years on the Bulldog trench roller eccentric bearings.) A Warranty Evaluation Form must accompany all
defective parts. Warranty is voided by product abuse, alterations, and use of equipment in applications for
which it was not intended, use of non-manufacturer parts, or failure to follow documented service instructions.
The foregoing warranty is exclusive of all other warranties whether written or oral, expressed or implied.
No warranty of merchantability or fitness for a particular purpose shall apply. The agents, dealer and
employees of Manufacturer are not authorized to make modification to this warranty, or additional warranties
binding on Manufacturer. Therefore, additional statements, whether oral or written, do not constitute warranty
and should not be relied upon.
The Manufacturer’s sole responsibility for any breach of the foregoing provision of this contract, with respect
to any product or part not conforming to the Warranty or the description herein contained, is at its option (a)
to repair, replace or refund such product or parts upon the prepaid return thereof to location designated
specifically by the Manufacturer. Product returns not shipped prepaid or on an economical transportation
basis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturer’s dealer
to repair defective units with reimbursement for expenses, except labor, and be reviewed with the
Manufacturer prior to repair. A Warranty Evaluation Form must accompany all warranty claims.
Except as set forth hereinabove and without limitation of the above, there are no warranties or other
affirmations which extends beyond the description of the products and the fact hereof, or as to operational
efficiency, product reliability or maintainability or compatibility with products furnished by others. In no
event whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturer
be liable for special or consequential damages including but not limited to: Loss of profits or revenues, loss
of use of the product or any associated product, cost of capital, cost of substitute products, facilities or
services or claims of customers.
No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier
within fifteen days.
Effective January 2004.
P/N 51018 F-7080 7/2002
Stone Construction Equipment, Inc. • 8662 Main Street, P. O. Box 150 • Honeoye, NY 14471-0150
Phone: [phone] • 1-585-229-5141 Fax: [phone]
www.stone-equip.com • e-mail: [email protected]

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Technical Data Specifications
Mud Buggy – Specifications
Model SB1600 FB1000
Capacity (m3) 16 Cu. Ft. (.45) 10 Cu. Ft. (.28)
Weight (kg) 1370 lbs. (621) 1520 lbs. (689)
Length (cm) 105.5 in. (268) 105.5 in. (268)
Width (single wheel) (cm) 33.75 in. (86) 33.75 in. (86)
Width (Double wheel) (cm) 46 in. (117) 46 in. (117)
Height (cm) 45 in. (114,3) 45 in. (114,3)
Wheelbase (cm) 42 in. (107) 42 in. (107)
Max. Load (kg) 2500 lbs. (1136) 2500 lbs. (1136)
Tub Polyethylene Stake Bed
Engine (kW) 13 hp. Honda (9,7) 13 hp. Honda (9,7)
Speed (km/h) 7.0 mph (11,3) 7.0 mph (11,3)
Fuel Tank (l) 7 gal. (26,5) 7 gal (26,5)
Discharge Height (cm) 6.5 in (16,5) 6.5 in (16,5)
Options
Q uick - Releas e
Removable Tires
Foam- filled Tires
Steel Drum
Electric Start
Quick-Release
Removable Tires
Foam-filled Tires
Electric Start

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Technical Data Engine & Lubrication Specs
ENGINE SPECIFICATIONS
Engine Type 13hp 4-cycle Overhead Valve
Engine Make Honda
Engine Model GX390
Power @ 2500 RPM 19.5 ft.lb. (26.5 Nm)
Operating RPM 3900
Battery 165 amp
Fuel Type Unleaded Gas
Fuel Tank Capacity 7 gal (26.5 liter)
Fuel Consumption 1.14 gph (4.2 liter)
LUBRICATION SPECIFICATIONS
Type Quantity
Engine Crankcase See Engine Manual 1.6 quarts/1.1 liter
Hydraulic System Mobilfluid 424 Hydraulic Oil(VI-
152) SUS255 55CST ISO VG55 30 quarts/28.39 liter

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Technical Data Machine Sound Level
Specifications
Machine Type: Mud Buggy Material Handler
Sound Level Meter Calibration Date: February 15, 2000
Meter Type: Simpson Model 886-2 Type 2
Test Date: September 20, 2001
Test Conditions
Temperature: 31 degrees Fahrenheit / 1 degree Celsius
Ambient Sound: dba fast mode
Moisture Limit: Approximately equal to 50%
Engine speed: 3600 rpm / 60 Hz
Test Site; Honeoye, New York USA
Sound Level at Operator Position: 73 dba

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Technical Data Engine Controls
T rottle
Engine C oke
Gas
Valve
Engine Fuel
Stop Switc
Manual Recoil Start
Engine Controls
Gas Valve
(carburetor)
Throttle
Key Switch
on
Cho e
Electric Option
Engine Start
Button
Engine Fuel
Stop Switch

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Technical Data Machine Operation Controls
Reverse
Speed
Control
Handle
Bra e Pedal
Dump Pedal
Par ing Bra e
Dump Handle
Forward Speed
Control Handle

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Health & Safety Safety Precautions
Before using this equipment, study this entire manual to
ecome familiar with its operation. Do not allow
untrained or unauthorized personnel, especially children,
to operate this equipment. Use only factory authorized
parts for service.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages and decals in this manual and on
your machine safety signs. Keep decals in good condition. Replace
missing or damaged decals. Be sure new equipment components and
repair parts include the current safety signs. Replacement safety
signs and decals are availa le through your dealer.
Learn how to operate the machine and how to use controls properly.
Do not let anyone operate without instruction.
Keep your machine in proper working condition. Unauthorized
modifications to the machine may impair the function and/or safety
and affect machine life.
If you do not understand any part of this manual and need assistance,
contact your dealer.
This notation appears efore warnings in the text. It means that the
step which follows must e carried out to avoid the possi ility of
personal injury or death. These warnings are intended to help the
technician avoid any potential hazards encountered in the normal
service procedures. We strongly recommend that the reader takes
advantage of the information provided to prevent personal injury or
injury to others.
UNDERSTAND SIGNAL WORDS
A signal word  DANGER, WARNING, or CAUTION  is used with
the safety-alert sym ol. DANGER identifies the most serious hazards.
DANGER or WARNING safety signs are located near specific
hazards. General precautions are listed on CAUTION safety signs.
CAUTION also calls attention to safety messages in this manual.
When warning decals are destroyed or missing, contact
the Manufacturer immediately at 1-800-888-9926 for
replacement. For the safety of yourself and others, it is
imperative that the following rules are o served. Failure
to do so may result in serious injury or death.

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Health & Safety Safety Precautions
HOT SURFACES
 Avoid contact with hot exhaust systems and engines.
 Allow all components in the engine compartment to cool efore
performing any service work.
USE COMMON SENSE WHEN HANDLING FUELS
 Transport and handle fuel only when contained in approved safety
container.
 Do not smoke when refueling or during any other fuel handling
operation.
 Do not refuel while the engine is running or while it is still hot.
 If fuel is spilled during refueling, wipe it off from the engine
immediately and discard the rag in a safe place.
 Do not operate the equipment if fuel or oil leaks exist - repair
immediately.
 Never operate this equipment in an explosive atmosphere.
Always use the proper size grounded extension cord, conforming to
the National Electric Code and Local Ordinances.
Inspect all extensions and electrical cords for cuts, frayed wire and
roken connectors efore use. Do not use cords if not in good
condition.
Do not route extension cords through standing water.
Do not operate the equipment in standing water.
When cleaning the equipment, never spray water on the electric
motor.
WARNING
 Never leave equipment unattended while running.
 Be certain you can control oth speed and direction efore moving.
 This is a one-person uggy. Never permit riders.
 Avoid sharp turns at high speed.

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Health & Safety Safety Precautions
PREPARE FOR EMERGENCIES
 Be prepared if a fire starts.
 Keep a first aid kit and fire extinguisher handy.
 Keep emergency num ers for doctors, am ulance service, hospital,
and fire department near your telephone.
 Never perform any work on the equipment while it is running.
 Before working on the equipment, stop the engine and disconnect
the spark plug wire(s) to prevent accidental starting. On electric
models, disconnect the electric cord at the equipment.
 Keep cowl closed and latched during the operation, close and latch
cowl immediately after starting.
 Keep hands, clothing and jewelry away from all moving parts.
 Keep all guards in place.
WEAR PROTECTIVE CLOTHING
 Wear close fitting clothing and safety equipment appropriate to the
jo .
 Prolonged exposure to loud noise can cause impairment or loss of
hearing.
 Wear a suita le hearing protective device such as earmuffs or
earplugs to protect against o jectiona le or uncomforta le loud
noises.
 Operating equipment safely requires the full attention of the
operator. Do not wear radio or music headphones while operating
machine.

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Health & Safety Safety Precautions
 Starting fluid (ether) is highly flamma le, do not use or an
explosion or fire may result.
 Never operate unit in a poorly ventilated or enclosed area.
 Avoid prolonged reathing of exhaust gases.
 Engine exhaust fumes can cause sickness or death.
Warning-Eye Prote tion
•Always wear splash goggles when operating equipment.

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Health & Safety Safety Precautions
PRACTICE SAFE MAINTENANCE
 Understand service procedure efore doing work. Keep area clean
and dry.
 Never lu ricate, service or adjust machine while it is moving. Keep
hands, feet, and clothing from power-driven parts. Disengage all
power and operate controls to relieve pressure. Lower equipment to
the ground. Stop the engine. Remove the key. Allow machine to
cool.
 Securely support any machine elements that must e raised for
service work.
 Keep all parts in good condition and properly installed. Repair
damage immediately. Replace worn or roken parts. Remove any
uildup of grease, oil, or de ris.
 Disconnect attery ground ca le (-) efore making adjustments on
electrical systems or welding on machine.
DISPOSE OF WASTE PROPERLY
 Improperly disposing of waste can threaten the environment and
ecology. Potentially harmful waste used with equipment include
such items as oil, fuel, coolant, rake fluid, filters, and atteries.
 Use leakproof containers when draining fluids. Do not use food or
everage containers that may mislead someone into drinking from
them.
 Do not pour waste onto the ground, down a drain, or into any water
source.
 Air conditioning refrigerants escaping into the air can damage the
Earths atmosphere. Government regulations may require a certified
air conditioning service center to recover and recycle used air
conditioning refrigerants.
 Inquire on the proper way to recycle or dispose of waste from your
local environmental or recycling center.
DECALS - FOR THE SAFETY OF YOURSELF AND OTHERS REPLACE ANY DAMAGED
OR MISSING SAFETY DECALS. SEE DECAL IDENTIFICATION SECTION.

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Health & Safety Safety Precautions
BABA
BABA
BATTERTTER
TTERTTER
TTERY CHARY CHAR
Y CHARY CHAR
Y CHARGINGGING
GINGGING
GING
§Read and understand the Maintenance Section of this manual efore attempting
to charge the attery.
§Before using a charger, read all the manufacturers instructions for, and caution
markings on (1) charger and (2) attery.
§Wear personal protective equipment including gloves and complete eye
protection that protects eyes from all angles.
§Never work alone with electrical equipment. Make sure that someone is near y
to give assistance if you need help.
§Reduce explosive gas (hydrogen). Batteries give off explosive gases when
charging and serious injuries can occur. Be sure the area around the attery is
clean and well ventilated efore and during the charging process.
§Avoid flames and sparks near the attery. Do not smoke or weld near the
attery. Keep flames, matches, lighters, cigarettes or other ignition sources away
from the attery.
§Use only ca les and clamps that are well insulated and in good condition to
make connections etween attery and charger.
§Exercise caution in using metal tools on or near the attery to reduce the risk of
short circuits that may cause attery explosions. Do not place tools on top of the
attery.
§Avoid overcharging atteries. Some chargers can overcharge a attery if left
connected for an extended period of time resulting in loss of water and creation
of hydrogen gas. Rising attery temperature and vigorous gassing are clear
indications of excessive charging which may reduce attery life.
§So called FAST (also known as High Rate or Boost) chargers should e used
with caution. Do not use a fast charger for more than 30 minutes on any attery.
§In very cold weather, a discharged attery may freeze. Never charge a frozen
attery. Gases may form which can crack the case and release attery acid.
§Avoid contact with corrosion due to attery acid. Battery posts may have acid
corrosion that may e harmful to eyes and skin.
§If the attery is to e removed and/or replaced, always use a attery carrier.
Carrying the attery y hand may put pressure on its ends, causing attery acid
to e forced out the vent caps. Avoid tipping the attery, which may cause the
release of attery acid through the vent caps. Avoid dropping the attery.
Batteries can e heavy and may cause injuries if dropped. Dropping the attery
can crack the case and release attery acid.
§Be sure to wash your hands with soap and water after servicing or handling the
attery. This will help neutralize any acid you may have contacted. Always have
plenty of fresh water and soap near y in case attery acid contacts the eyes, skin
or clothing. If attery acid contacts the skin or clothing, wash immediately with
soap and water. If attery acid enters the eye, immediately flood eye with cold
running water for at least fifteen (15) minutes and get medical help immediately.

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Operation Starting and Stopping the Engine
ENGINE
Refer to engine manual for specific engine infor-
mation.
Pre-Start C ecklist
Read Operator Manual and check that operator
and engine controls function properly efore
starting.
Check the oil level efore starting the engine.
Warranty is VOID if run without oil. Consult
the Engine Manual supplied with this unit for
specific instructions and oil recommendations.
Check engine air filter.
Check engine fuel level.
Check hydraulic fluid level.
ENGINE STARTING INSTRUCTIONS
Read Operator Manual efore operating machine.
1. Set parking rake to on position (figure 1)
2. Set forward/reverse handle to neutral position
efore attempting to start (figure 2)
3. Turn engine choke to full on position
4. Turn gas to open position (figure 2)
5. Turn engine fuel stop switch to run position
(figure 2)
For electric start version push and hold utton
in until engine starts then release
For manual start version use pull cord
6. Adjust throttle speed (figure 2)
7. Turn choke to full open when engine is warm
(figure 2)
ENGINE STOPPING INSTRUCTIONS
1. Reduce throttle
2. Set parking rake to on position (figure 1)
3. Set forward/reverse handle to neutral position
4. Turn engine fuel stop switch to the stop
position (figure 2)
5. Turn gas off when engine stops running
(figure 2)
figure 1
Parking Brake On
figure 2
Gas Valve
(carburetor)
Throttle
Key Switch
On
Cho e
Engine Controls
Electric Option
Engine Start
Button
Engine Fuel Stop
Switc

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Operation
MACHINE OPERATION
1. Start engine as descri ed under section Starting
and Stopping the Engine.
2. Turn throttle lever to desired RPM (figure 2).
3. Release parking rake lever to off position
(figure 4).
4. Two controls are located on the handle ar (see
figure 3). The control on the operators left-hand
side is for reverse and the control on the right-
hand side is for forward motion. Select the
control for the corresponding motion you want to
go.
5. Squeeze speed control handle (figure 3) on
handle ar to move the machine. Note: The more
you squeeze the handle the faster the machine
will travel.
6. When you release the speed control handle the
machine will stop (if machine does not stop when
speed control is released, have machine inspected
y Certified Repair Person).
7. Service Brake Pedal (see figure 6). Brakes are
adjusted at factory and will need to e adjusted as
rake shoes wear. Check operation daily. Adjust
at 25 hours then as needed. Refer to Service
Manual.
DUMPING OPERATION
Capa ity--Know the load capacities of your uggy
and never exceed them. Buggies normally operate on
uneven, unpaved, umpy and/or inclined surfaces--
adjust load accordingly.
1. Position the machine where you intend to dump
load.
2. Push handle forward to dump (figure 3).
3. Pull handle ack to lower ucket
Machine Operation
figure 3
Reverse
Speed
Control
Handle
Bra e
Dump Pedal
Par ing
Dump
Forward
figure 4
Parking
Brake
OFF

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Operation
CHANGING DUAL WHEEL TO SINGLE
WHEEL
Standard Ma hine
1. Jack machine up. Apply parking rake.
2. Remove five (5) lug olts.
3. Remove outer wheel.
4. Remove five (5) lug nuts from inner dual wheel
adapter then remove adapter.
5. Replace five (5) lug nuts on inner wheel and
torque to 32 ft. l s.
6. Repeat a ove steps on opposite side of machine.
Note: Maximum payload reduced y 25% when
operating machine without dual wheels.
Quick Release W eel Option
1. Position machine inner wheel over 2x4 and apply
parking rake.
2. Remove large tee olt in center of wheel with
crow ar (figure 5).
3. Remove outside wheel with quick-change hu
attached.
4. Repeat a ove steps on opposite side of machine.
Quick Release Dual Wheels
figure 5
figure 6
Brake
Pedal

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Operation
Cold Weather Starting
Hard starting may occur in temperatures elow 35
degrees Fahrenheit. Using a lighter grade of oil in
oth the engine and hydraulic tank is recommended.
Return oil to the proper grade when temperatures are
a ove 35 degrees Fahrenheit.
Hoses, Fittings and Leakage
Check weekly for loose hose fittings, damage, and
leakage--it is important to check entire machine
periodically.
Cleaning Ma hine
Wash daily with warm, soapy water. Rinse off mud
and dirt. Use pressurized air (30 PSI max) to low
de ris. Dirt and mud uild up will decrease machine
performance and/or cause failures. Avoid spraying
water directly on electrical components or electrical
damage may occur.
Parking Buggy
Parking on a Grade--Parking the unit on a grade
should e avoided if possi le. If unit must e parked
on a grade, park it at right angles to the slope and
apply the parking rake and lock the wheels if
necessary.
Long Term Parking--When unit is not in use for
long period of time, tilt tu up so water, snow, and
de ris will not collect inside. Apply parking rake
and park unit out of main traffic areas.
If uggy will e exposed to wet freezing weather for
any length of time, place tu in the dump position to
prevent any possi ility of freezing water damaging
the tu .
Moving Ma hine Without Engine Power--The
unit can e moved, if the engine wont run, short
distances y moving the f/r control lever to the
Lifting Points/Transporting/Storage
middle position. The transmission is also provided
with a ypass valve.
Transporting Ma hine--When transporting unit,
o serve overall height for proper clearance of
o stacles overhead. Make sure ucket is lowered
and latched down. Secure unit with the proper
devices and in the proper locations.
Mud Buggy Lifting Points--The unit can e hoisted
with three (3) lift points under the hopper. Tilt the
hopper forward to locate the three lift loops and at-
tach chain or straps at each of the loops as shown e-
low. Take up slack in chain or straps to properly al-
ance the unit.
.