Stryker CastVac REF 986 Technical Document

IMPORTANT INFORMATION: File in your maintenance records
Maintenance Manual & Operating Instructions
CastVacTM
CASTVAC
System
Control
3/06 986-1-11 Rev-L
REF 986
REF 987
REF 996
European Authorized Rep:
RA/QA Manager
Stryker France
ZAC Satolas Green Pusignan
Av. de Satolas Green
69881 MEYZIEU Cedex
France
Stryker Instruments
4100 E. Milham
Kalamazoo, Michigan
(USA) 49001
269-323-7700
1-800-253-3210
www.stryker.com

2
This symbol is used to alert the reader to important safety and precautionary information. When displayed on the actual
device, it refers the user to accompanying instructions.
Please read this manual and follow its instructions carefully. The words WARNING, CAUTION and NOTE carry special meanings and
should be carefully reviewed.
WARNING: The personal safety of the patient/user may be involved. Disregarding this information could result in injury to the
patient.
CAUTION: These instructions point out special service procedures or precautions that must be followed to avoid damaging the
instrument.
NOTE: This provides special information to make maintenance easier or important instructions more clear.
WARNINGS:
• Prior to each use, operate system components
and inspect for damage. DO NOT use if damage
is apparent. Take special precautions regarding
electromagnetic compatibility (EMC) when using
medical electrical equipment like the CastVac REF 996.
Install and place the CastVac REF 996 into service
according to the EMC information in this manual.
Portable and mobile RF communications equipment can
affect the function of the CastVac REF 996.
• Use only Stryker approved accessories. Other
accessories may result in increased emissions or
decreased immunity of the system. Contact your
Stryker sales representative for a complete list of
accessories. DO NOT modify any accessory. Failure
to comply may result in patient and/or operating room
staff injury.
WARNING - CAUTION - NOTE
User/Patient Safety
Important Information
• This equipment is not suitable for use in the presence
of flammable anesthetic mixture with air or with oxygen
or nitrous oxide.
• The CastVac is designed to vacuum dry material
only. Do not use the CastVac to vacuum wet material.
Used as a wet vacuum, the CastVac could present an
electrical shock hazard.

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Read and understand these instructions before use. Familiarization with the Stryker CastVac prior to use is important. For further
information contact your Stryker Instruments Representative or call Stryker Customer Service at [phone]. (Outside the USA,
contact your nearest Stryker Subsidiary.)
The Stryker CastVac simultaneously suctions dust and chips as you cut casting material. The CastVac is designed to be used in
combination with the Stryker Cast Cutter.
Models:
REF 986 CastVac with 8 foot hose and Mobile Stand, (100-120V unit)
REF 987 CastVac with 8 foot hose and Wall Mount, (100-120V unit)
REF 996 CastVac with 8 foot hose and Mobile Stand, (220-240V unit)
A lightening bolt within a triangle is intended to alert service personnel of the presence of dangerous voltage that
may cause injury or fatal electrical shock. Disconnect unit from electrical supply before servicing.
An exclamation point within a triangle is intended to alert the user to the presence of important operating and
maintenance (service instructions) in the literature accompanying the products.
PROTECTIVE EARTH GROUND
STANDBY - In this mode, the CastVac will run when
the Cast Cutter power switch is turned on.
OFF (only for part of equipment)
CAST CUTTER
ON (only for part of equipment)
CASTVAC™
Introduction
Symbol Definition

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Hose/Cast Cutter Attachment
The vacuum hose must be securely connected to both the can-
ister and the Cast Cutter to provide optimum power.
1. Depress the button located on the hose cuff and align it with
the hole in the canister connector. Push hose into canister
connector. Release button.
2. Remove the cover plug from the Cast Cutter.
3. Depress the button located on the hose cuff and align with
hole in Cast Cutter. Gently push the vacuum hose into the
hose mount. Release button.
4. Attach the Cast Cutter power cord to the vacuum hose straps
as shown.
Hose Attachment
1
2
3
4

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1. Plug the CastVac power cord into a hospital grade wall
outlet. Plug the other end into the appliance inlet.
NOTES:
• CastVac REF 996 only, plug the source cord into a
standard wall outlet.
• The function switch, located on the front of the canister,
activates the equipment. It is not the power supply switch.
To disconnect the vacuum from the power supply, unplug it
at the wall receptacle.
• CastVac REF 996 can be unplugged at the vacuum's
appliance inlet located at lower back portion of the
canister.
2. Plug the Stryker Cast Cutter into the receptacle located
on the side of the canister. See illustration. Wrap excess
cord length around the handles of the CastVac Stand.
CAUTION: This receptacle is designed to accept Stryker
Cast Cutter only. DO NOT attach other devices.
The switch in the "ON" position enables the CastVac™ to run
constantly.
The Cast Cutter operates independently and can be turned on and off
while the vacuum runs steadily.
Models REF 986, 987 & 996
With the switch in the "STANDBY" position, both the Cast Cutter and
CastVac are activated by the Cast Cutter switch.
The vacuum runs only when the Cast Cutter is switched on and shuts
down when the Cast Cutter is switched off.
NOTE: CastVac model REF 996 will continue to run 10 seconds after
the Cast Cutter is switched "OFF".
With the switch in the "OFF" position, only the Cast Cutter will run when
activated.
The CastVac remains off while the Cast Cutter is running.
The 3-way switch can be set for the following modes of operation:
Operation
Model
941
only.
Model 996
3. Operate the system in the desired mode by setting the 3-way switch located on the lower front portion of the canister.
(See special instructions below).

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WARNING: To reduce the risk of electric shock or injury, unplug the CastVac prior to
any maintenance activity.
1. Release the two latches located at the sides of the vacuum canister. Remove canister lid.
2. Position the High Performance Filter Cartridge in the approximate center of the cannister.
The filter opening must face up.
3. Place the lid over the canister so that the hose port in the lid and filter interface.
4. Press the lid down and twist hose port to seat in High Performance Filter Cartridge. Fasten
latches.
5. Dispose of used filter in a suitable manner.
CAUTIONS:
• Allow vacuum to dry completely before using.
• DO NOT IMMERSE any portion of the vacuum unit.
1. Unplug vacuum unit before cleaning.
2. Use a sponge dampened in soapy water or disinfectant to clean all external areas of the canister and stand. DO NOT allow
liquids to splash or seep inside the unit.
No adjustments are necessary. However, it is suggested that prior to use, the vacuum unit should be operated and inspected for any
damage. DO NOT use if damage is apparent.
Filter Replacement
Cleaning & Maintenance
Periodic Maintenance
Activity/Item
Source cord
Interval
Annually
Tools and Equipment Required
N/A
Instructions Models REF 986 & 987
Check for cracks. Return to Stryker
for for repair if required.
Instructions Model REF 996
Check for cracks. Replace
cord.

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Refer all other problems to your Stryker Instruments representative or call Stryker Instruments Customer Service at 1-800-253-3210.
Outside the US, contact your nearest Stryker subsidiary.
To ensure the longevity, performance, and safety of this equipment, package in original package materials when storing or
transporting.
Troubleshooting
WARNING: Disconnect from electrical supply before servicing.
Problem
Vacuum fails to start
Low Suction
Unit starts but stops without being turned off.
Action
Ensure unit is plugged in and the three-way switch is in the correct position.
Replace filter cartridge.
Check hose for blockage.
Clean filter cartridge.
The CastVac is provided with a thermal protective auto-reset switch.
Make sure filter cartridge is clean.
Ensure adequate ventilation is provided for exhaust.

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CastVac model REF 996
Electrical: 220-240 V~AC 50-60Hz 4.75A
Weight: 13.5 lbs. (6.1 Kg)
Height: 24.4 in. (620 mm)
Diameter: 8.75 in (222 mm)
Cord Length: 2.5M
Outlet: 220-240V~
Maximum load 0.75A
Use with Stryker Cast
Cutter REF 941
CLASS I
IPX0 Ordinary Equipment
Duty Cycle: Continuous Operation
Meets applicable requirements of:
IEC 60601-1 Safety Requirements
CastVac models REF 986 and 987
Electrical: 100-120V~AC 60-50Hz 8.5A
Weight: 13.5 lbs. (6.1 kg)
Height: 24.4 in. (620 mm)
Diameter: 8.75 in (222 mm)
NEMA 5-15P "Hospital Grade" plug
Cord Length: 12 ft. (3.6 m)
Outlet:
NEMA 5-15R " Hospital Grade" 100-120V~
Use with Stryker Cast Cutter models
REF 840, 848, 940 only.
CLASS I
IPX0 Ordinary Equipment
Duty Cycle: Continuous Operation
CSA International
•CAN/CSA-C22.2 No. 601.1 M-90
•IEC 60601-1
•UL 60601-1
If the equipment experiences sporadic electrical interference:
• Turn off all electrical equipment not in use.
• Relocate electrical equipment; increase spacial distance.
• Plug equipment into different outlets.
Temperature:
Relative Humidity:
Atmospheric Pressure:
Specifications
Environmental Conditions
Operation Storage and Transportation:

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Guidance and manufacturer's declaration - electromagnetic emissions
The CastVac REF 996 is intended for use in the electromagnetic environment specified below. The customer or the user of the
CastVac REF 996 should assure that it is used in such an environment.
Emissions test
RF emissions
CISPR 11
RF emissions
CISPR 11
Harmonic emissions
IEC 61000-3-2
Voltage fluctuations/flicker emissions
IEC 61000-3-3
Compliance
Group 1
Class A
Class A
Complies
Electromagnetic environment - guidance
The CastVac REF 996 uses RF energy only for its internal
function. Therefore, its RF emissions are very low and are
not likely to cause any interference in nearby electronic
equipment.
The CastVac REF 996 is suitable for use in all
establishments other than domestic and those directly
connected to the public low-voltage power supply network
that supplies buildings used for domestic purposes.

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Guidance and manufacturer's declaration - electromagnetic immunity
The CastVac REF 996 is intended for use in the electromagnetic environment specified below. The customer or the user of the
CastVac REF 996 should assure that it is used in such an environment.
Immunity test
Conducted RF
IEC 61000-4-6
Radiated RF
IEC 61000-4-3
IEC 60601
test level
3 Vrms
150 kHz to 80 MHz
3 V/m
80 MHz to 2.5 GHz
Compliance level
3 Vrms
3 V/m
Electromagnetic environment - guidance
Portable and mobile RF communications equipment
should be used no closer to any part of the CastVac REF
996, including cables, than the recommended separation
distance calculated from the equation applicable to the
frequency of the transmitter.
Recommended separation distance
d=1.67√P
d=1.67√P
80 MHz to 800 MHz
d=2.33√P
800 MHz to 2.5 GHz
Where P is the maximum output power rating of the
transmitter in watts (W) according to the transmitter
manufacturer and dis the recommended separation
distance in meters (m)
Interference may occur in the vicinity of equipment marked
with the following symbol:
NOTE 1: At 80 MHz and 800MHz the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects and people.

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Guidance and manufacturer's declaration - electromagnetic immunity
The CastVac REF 996 is intended for use in the electromagnetic environment specified below. The customer or the user of the
CastVac REF 996 should assure that it is used in such an environment.
IEC 60601
test level
±6 kV contact
±8 kV air
±2 kV for power supply
lines
±1 kV for input/output
lines
±1 kV differential mode
±2 kV common mode
<5% UT
(>95% dip in UT)
for 0,5 cycle
40% UT
(60% dip in UT)
for 5 cycles
70% UT
(30% dip in UT)
for 25 cycles
<5% UT
(>95% dip in UT)
for 5 sec
3 A/m
NOTE: UTis the a.c. mains voltage prior to application of the test level.
Immunity test
Electrostatic
discharge (ESD)
IEC 61000-4-2
Electrical fast
transient/burst
IEC 61000-4-4
Surge
IEC 61000-4-5
Voltage dips, short
interruptions and
voltage variations
on power supply
input lines
IEC 61000-4-11
Power frequency
(50/60 Hz)
magnetic field
IEC 61000-4-8
Compliance level
±2, 4,6 kV contact
±2,4, 8 kV air
±2 kV for power supply
lines
±1 kV for input/output
lines
±1 kV differential mode
±2 kV common mode
95% Reduction (10ms)
60% Reduction (100ms)
30% Reduction (500ms)
95% Reduction (5s)
3 A/m
@ 50Hz
CRT 1A/m
Electromagnetic environment - guidance
Floors should be wood, concrete or ceramic tile.
If floors are covered with synthetic material, the
relative humidity should be at least 30%.
Mains power quality should be that of a typical
commercial or hospital environment.
Mains power quality should be that of a typical
commercial or hospital environment.
Mains power quality should be that of a typical
commercial or hospital environment. If the user of
the CastVac REF 996 requires continued operation
during power mains interruptions, it is recommended
that the CastVac REF 996 be powered from an
uninterruptible power supply or a battery.
Power frequency magnetic fields should be at levels
characteristics of a typical location in a typical
commercial or hospital environment.

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Recommended separation distances between portable and mobile RF communications equipment and the CastVac REF 996
The CastVac REF 996 is intended for use in the electromagnetic environment in which radiated RF disturbances are controlled.
The customer or the user of the CastVac REF 996 can help prevent electromagnetic interference by maintaining a minimum
distance between portable and mobile RF communications equipment (transmitters) and the CastVac REF 996 as recommended
below, according to the maximum output power of the communications equipment.
Rated maximum output power
of transmitter
W
150 kHz to 80 MHz
d = [ — ]√P
80 MHz to 800 MHz
d = [ — ]√P
800 MHz to 2.5 GHz
d = [ — ]√P
For transmitters rated at a maximum output power not listed above, the recommended separation distance din meters (m) can be
estimated using the equation applicable to the frequency of the transmitter, where Pis the maximum output power rating of the
transmitter in watts (W) according to the transmitter manufacturer.
NOTE 1: At 80 MHz and 800MHz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection
from structures, objects and people.
Separation distance according to frequency of transmitter
m
3.5
V1
3.5
E1
7
E1
0.01 0.12 0.12 0.23
0.1 0.37 0.37 0.74
1 1.17 1.17 2.33
10 3.70 3.70 7.37
100 11.70 11.70 23.30

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Reorder Information
Models:
Description REF
CastVac with 8 foot hose and Mobile Stand, (100-120V unit) .................................................................................................................986
CastVac with 8 foot hose and Wall Mount, (100-120V unit)..................................................................................................................... 987
CastVac with 8 foot hose and Mobile Stand, (220-240V unit) ................................................................................................................ 996
Accessories:
Description REF
CastVac Mobile Stand only ..........................................................................................................................................................................989
High Performance Filter Cartridge ........................................................................................................................................................986-500
Vacuum Hose, 8 ft. long, with 6 Cord Clips ...................................................................................................................................... 986-1-30
Retrofit items:
Description REF
Vacuum Hose, 8 ft long: 986 CastVac to 840 Cast Cutter ...............................................................................................................986-840
Adaptor Cord (10 ft long and Vacuum Hose 8 ft long): 848 Cast Cutter to 986 CastVac............................................................... 986-848
Adaptor Cord (10 in. long and Vacuum Hose 8 ft long): 940 Cast Cutter to 846 & 856 PlasterVac™........................................... 940-855
Adaptor Cord (10 in. long and Vacuum Hose 8 ft long): 940 Cast Cutter to 864 OrthoVac .......................................................... 940-864
Adaptor Cord (10 in. long and Vacuum Hose 8 ft long): 940 Cast Cutter to 886 PlasterVac......................................................... 940-886
USA only, Stryker Instruments products are warranted to the original purchaser for a period of one year from the date of purchase
to be free from defects in material and workmanship. This warranty extends to all purchasers and is limited to the repair or re-
placement of the product without charge when returned to Stryker Instruments, 4100 E. Milham, Kalamazoo, Michigan 49001-6197.
Stryker can not accept responsibility for returns or replacements which have not been authorized.
This warranty does not cover damages caused by misuse or by failure to follow procedures outlined in this manual or as demonstrat-
ed by the Stryker Instruments representatives. This instrument is not warranted if it is used for purposes other than that of a cast
vacuum.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Limited Warranty
Outside the USA, contact your nearest Stryker subsidiary.

European Authorized Rep:
RA/QA Manager
Stryker France
ZAC Satolas Green Pusignan
Av. de Satolas Green
69881 MEYZIEU Cedex
France
Stryker Instruments
4100 E. Milham
Kalamazoo, Michigan
(USA) 49001
269-323-7700
1-800-253-3210
www.stryker.com
Euro Equiv. 0986-001-715
N. Euro Equiv. 0986-001-730
Japanese Equiv. 0986-001-725