Sumake SMPR48/O.E. User manual

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SUMAKE PNEUMATIC TOOLS
Air Push To Start-Shut Off Air Screwdriver
(Environment Protect)
3 Air Ways - Reversible Type –
Test result according to EN ISO 11148-6:2012
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
MODEL
Vibration
EN ISO 28927-2
Noise : EN ISO 15744
Safety Instructions
Warning
Sound pressure level
Sound power level
SMPR48/O.E.
No Load: 0.8 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
1- Read this manual and
understand all safety
instructions before operation
the tool.
2- Wear an approved
ear-protector and gloves while
operating tool.
SMPR50/O.E.
No Load: 0.8 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
SMPR55/O.E.
No Load: 1.0 m/s2
No Load: 79 dB(A)
No Load: 90 dB(A)
SMPR60/O.E.
No Load: 0.9 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
SMPR65/O.E.
No Load: 0.9 m/s2
No Load: 80 dB(A)
No Load: 91 dB(A)
SMPR68/O.E.
No Load: 0.9 m/s2
No Load: 81 dB(A)
No Load: 92 dB(A)
Uncertainty K= 1.5 m/s²
Uncertainty K= 3dB
SMPR48(50)(55)(60)(65)(68)/O.E.-S-2304C-MIF

EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment：AIR START-SHUT OFF AIR SCREWDRIVER
(ENVIRONMENT PROTECT) 3 AIR WAYS - REVERSIBLE TYPE -
Model/ Serial No.：SMPR48(50)(55)(60)(65)(68)/O.E.
to which this declaration applies, complies with these normative documents:
Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
EN ISO 12100: 2010
EN ISO 11148-6:2012
Name and Signature/Position Date and Place
2022/12/1
Mike Su –Managing Director Taipei, Taiwan
SMPR48(50)(55)(60)(65)(68)/O.E.-D-2304C-MIF

Air Nutrunner Air Start Shut-off Operator’s Manual
1
For safety use, Please Follow the instructions. The operation without your local regulations may cause serious
injury. Read thoroughly and understand this instruction manual and keep this within reach for future reference.
CLASSIFIED CAPACITY SPECIFICATIONS
OPERATIONS
1. Precision adjustment has been made around case, gear and rotating section
2. M5 Signal port fitting is used for transmission of 1)Start signal of tools, and 2)Stop signal of torque.
3. Air start means automatic stop at torque set value and air supply stop of M5 signal port fitting and motor. You must stop the air
supply in order to reset the Air nutrunner motors to the initial status, then Air nutrunner motors will restart when air supplied
4. Easy adjusting fastening torque by tightening or loosening nut torque indication.
5. Tighten to the right: increase torque. Loosen to the left: decrease torque
6. Air motor will automatically stop when the load reaches at the pre-set torque.
7. The color ring –for torque manages and identifies ………..Using site management.
8. To avoid defective of motor, please screw tight the tools at Locking space when fixing Air nutrunner motors.
9. Warning: In case O.E. type, Incorrect direction of air inlet(black) and air exhaust(silver) may causes defective of air nutrunner
motors .
AIR SUPPLY
1. Air tools are adversely affected by moisture. Since air from compressor contains much moisture and dust, it is desirable to provide a
filter and lubricator in the pipeline to remove such undesirable elements. Also take the drain out from air tank every day.
2. When using brand-new air hose or air pipe. Blow and clean the inside of air hose or pipe before installation.
3. Keep inside of air hose or air pipe clean to prevent airdrop problem caused by the lots of drain and dust accumulated and possibly
make the inside diameter smaller in the long use.
4. When disconnect air hose from air tool while in the operation do not drop air hose end to the floor as dust or other element may
come into air hose.
5. Use air regulator to keep stable air pressure at 5.5kg/cm2-6.0kg/cm2 at the toll. It is important to get proper air pressure at the toll.
6. After lubrication, oil will discharged the exhaust upon operation. Flush motor for a few seconds.
LUBRICATION
1. Lubrication is indispensable to air tolls. The most ideal maintenance is to install one lubricator to a toll for automatic oil feed, but if it
is not available, manual lubrication twice every day is recommended for longer life and keeping the efficient function of mechanism.
2. For manual lubrication, disconnect air hose from bushing air inlet and full up spindle oil(#40-#60) into the air feed in take and push
the bit.
SMPR48(50)(55)(60)(65)(68)/O.E.-I-2208B-MI
Model No.
Free
Speed
O.A.L
Dia.
Air hose bore
Air
Consumption
Torque
range
Vibration
Lever
Standard
Deviation
Fastening Capacity
Machine
Screw Dia.
Tapping
Screw Dia.
r.p.m.
mm
mm
6.0 Kg/cm3
5.0 Kg/cm3
m3/min
Kgf-cm
Ms3
%
T
2T
SMPR48/O.E.
1800
247
40
8.0
9.5
0.55
5-45
< 2.5
±3
M2.8-M5.8
M2.3-M4.7
SMPR50/O.E.
1400
247
40
8.0
9.5
0.55
7-50
< 2.5
±3
M2.9-M6.0
M2.6-M4.9
SMPR55/O.E.
1000
247
40
8.0
9.5
0.55
7-65
< 2.5
±3
M2.9-M6.4
M2.6-M5.4
SMPR60/O.E.
550
247
40
8.0
9.5
0.55
15-95
< 2.5
±3
M4.1-M7.0
M3.3-M6.0
SMPR65/O.E.
300
247
40
8.0
9.5
0.55
30-180
< 2.5
±3
M5.0-M9.3
M4.0-M7.2
SMPR68/O.E.
250
247
40
8.0
9.5
0.55
50-280
< 2.5
±3
M6.0-M11.0
M4.9-M8.7

Air Nutrunner Air Start Shut-off Operator’s Manual
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Installation diagram of Automation system with M5 signal port
【For 3 ports shutoff and air-start】
⚫By connecting with M5 signal port, PLC automation system can precise control the torque to avoid any float,
loose or miss occurred.
⚫Air screwdriver clutch will be released and motor will stop automatically when load reach the preset torque.
⚫Water filter, pressure regulator & oiler are the devices required upon tube configuration.
⚫In order to assure the tube from pressure interference, installation of quick exhaust valve is a must with the
use of the air tool.
⚫Connect M5 signal port with pressure sensor.
P=Pneumatic supply
A=Filter
B=Pressure regulator
C=Oil fog lubricator
D=Solenoid valve
E=Quick exhaust valve
F=M5pressure sensor
S=Pneumatic screwdriver
X1=1/4”PTsilver Hex vent
X2=1/4”PTblack Hex Inlet(lock)
X3=1/4”PTblack Hex Inlet(loosen)
M5=M5signal port

Air Nutrunner Air Start Shut-off Operator’s Manual
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M5 port-Automated Signal Chart:
1. P1 appears when M5 Signal Port detects the pressure as the air tool switches on.
2. P0appears when M5 Signal Port turns off the pressure back to 0, when the torque has reached the target.
3. Central Processing Unit will determine on or off due to pressure by the sign of P1 or P0.
4. Ts1 < tolerance zone = float mode.
Ts2 within tolerance zone = lock torque.
Ts3 > tolerance zone = loose thread.
Air supply conditions & Do's and Don'ts:
1. There are some adverse effects for pneumatic tools when the air compressor contains too much water and
dust. Therefore, it is necessary that the pneumatic tubes equipped with water filter and automatic supply
lubricating oil to filter extra substances, and to drain water out of the drain tank.
2. Before the air screwdriver is installed, please connect inlet pipe and pipe coupling onto inlet nuts.
3. To prevent gathering too much water and dust on the pneumatic circuit and pipe coupling, please keep the
pipes clean or the inner diameter could possibly shrink in a long term use.
4. When the air screwdriver and the pneumatic tubes are detached, you must not drop the pneumatic tube
connector on the floor. This will gather dust and other extra substances into the pneumatic circuit and damage
the equipment.
5. In general, it is suggested that the pressure for main pneumatic circuit be 7.0kg/cm2or 8.0kg/cm2(100/140psi),
and to install pressure regulator before the air screwdriver is connected to the sub pneumatic circuit. The
pressure needs to be stabilized at 5.5kg/cm2or 6.0kg/cm2(80-90psi). If you choose the inner diameter for sub
pneumatic circuit as suggested in our chart, it will work for most of the screws. Please do not use the pressure
over the regulated one, otherwise it will shorten the life of the air screwdriver.
6. The installation of pressure regulator could stabilize the pressure of the pneumatic circuit, and to make sure
the accuracy of the air screwdriver twisting force(repeatability precision).
Maintenance note:
1. If the air screwdriver is not going to be used for a long time, please add lubricating oil for a better
preservation. Otherwise, the air screwdriver will be damaged and get rusty.
2. To use the FRL automatic lubricating tool could extend the life of the equipment.

SMPR60/O.E.
AIR PUSH TO START-SHUT OFF AIR SCREWDRIVER
(ENVIRONMENT PROTECT) 3 AIR WAYS - REVERSIBLE TYPE -
SMPR60/O.E.-P-1804A-MI

SMPR60/O.E.
AIR PUSH TO START-SHUT OFF AIR SCREWDRIVER
(ENVIRONMENT PROTECT) 3 AIR WAYS - REVERSIBLE TYPE -
PARTS LIST
No. Parts No. Description Q'ty No. Parts No. Description Q'ty
1 5A6103 End Housing 1 2S5032 Air Inlet Bushing [PT] 2
2 7Q2010 O Ring 1 2S5032-1 Air Inlet Bushing [NPT] 2
3 2P6007 Valve 1 36 2S6103 Retainer 1
4 7S2111 Screw 1 37 7S2102 Ball 32
4-1 2Q2003 O Ring 1 38 3S5001 Pilot Pin 1
6 7S5001 Ball Bearing 1 39 3S5211 Rear Clutch 1
7 1S6004 End Plate 1 40 6N2006 C Ring 1
10 1P6011 Cylinder 1 41 3S5217 Center Clutch 1
12 1P6051 Blade 6 42 7S2112 Ball 2
13 1P6063 Front Plate 1 43 3S5021 Anvil 1
14 7S2002 Ball Bearing 1 44 7S2105 Ball 2
15 6N2020 C Ring 1 45 6N5110 Spring 1
16 1S6044 10T Rotor 1 46 3S2227 Slide Base 1
19 1P2101 15T Plate Gear 4 47 3S5221 End Clutch 1
20 1P3281 Fifth Gear Cage 1 48 7S2102 Ball 25
21 1G6084 10T Main Gear 1 49 3S5231 Ball Race 1
22 1P6121 15T Plant Gear 4 50 6N2006 C Ring 1
23 1P6289 Fifth Gear Cage 1 51 6N5004 Torque Spring 1
24 1S6061 Internal Gear 1 52 2S5121 Washer 1
24-1 4W6023 Washer 1 53-1 2S2240 Anvil Bushing 1
25 5A6035 Center Housing 1 54 3A5232 Clutch Housing 1
26 7S6003 Ball Bearing 1 55 6S2010 Needle Pin 3
28 6S2005 Operating Rod 1 56 3S5101 Regulation Washer 1
29 6S2021 Valve Plate 1 57 3A6002 Torque Ring 1
30 7Q2006 O Ring 1 59 5S2001 Bit Slide Sleeve 1
31 6N2104 Cone Spring 1 59-1 7S3107 Ball 1
33 2Q5001 O Ring 3 60 6N2103 Spring 1
2S5031 Air Exhaust [PT] 1 61 6N2001 C Ring 1
2S5031-1 Air Exhaust [NPT] 1 62 5A6021 Rear Housing (Left) 1
SMPR60/O.E.-P-1804A-MI
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