Summit Truck Bodies 4416 User manual

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FOR SHIP-LOOSE KIT
REFERENCE 400-62491
OWNER’S MANUAL
Safety, Installation, Maintenance, and Operation
4416 Journeyman Electric
Crane
Manual # 700-20029
Revision Date 02/28/2020
Summit Truck Bodies
990 Vernon Road
Wathena, KS 66090
866-985-3100
Fax: [phone]
www.summitbodies.com
Subject to Change without Notification

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SUMMIT TRUCK BODIES WARRANTY REGISTRATION
Fax Transmission
To: Warranty Department Fax: [phone]
From: Date:
Re:ProductRegistration Pages:
End user information: (Required for Warranty Activation)
Name: Phone:
Address:
City: State: Zip:
Contact: E-mailAddress:
Distributor Information (Required for Warranty Activation)
Name: Phone:
Address:
City: State: Zip:
Contact: E-mailAddress:
Product Information (Required for Warranty Activation)
ModelNumber: SerialNumber:
Date Product Delivered: Date Processed:*
VIN Number of Truck: *For Summit Use Only
ONE REGISTRATION FORM PER UNIT (CRANE OR BODY)
Registration form must be mailed or faxed within 15 days of customer installation.
Mail to:
Warranty Department
Summit Truck Bodies
990 Vernon Road
Wathena, KS 66090

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Summit Truck Bodies
Crane Owner’s Manual – Revision Record
REVISION RECORD
Date
Section(s) or
Page(s) Revised Description of Change
Initials
12/7/15 Initial Release Initial Release of Manual NA
1/5/16 all Updated graphics NA
02/28/20 TOC, SEC1, ALL Formatting, Ship Loose Kit CG
Notes:
1. The information contained in this manual is in effect at the time
of this printing. It does not cover all instructions, configurations,
accessories, etc. If you require additional information, please
contact Summit Truck Bodies at [phone].
2. Summit Truck Bodies reserves the right to update this material
without notice or obligation.

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TABLE OF CONTENTS
SUMMIT TRUCK BODIES WARRANTY REGISTRATION..............................................3
INTRODUCTION.....................................................................................................................9
SAFETY DECALS .................................................................................................................14
SPECIFICATION SHEET.....................................................................................................17
GENERAL DIMENSIONS ....................................................................................................18
INSTALLATION......................................................................................................................19
1.1 GENERAL......................................................................................................................19
1.2 ELECTRICAL................................................................................................................20
1.3 TESTING........................................................................................................................21
1.4 INSTALL KIT.................................................................................................................23
STABILITY CAPACITY CHART...........................................................................................24
OPERATION...........................................................................................................................26
2.1 GENERAL......................................................................................................................26
2.2 LOAD LIMITS...............................................................................................................26
2.3 EQUIPMENT INSPECTION.........................................................................................26
2.4 OPERATING RESTRICTIONS.....................................................................................26
2.5 LOAD LIFTING.............................................................................................................27
2.6 OPERATION OF OUTRIGGERS..................................................................................27
2.7 WIRELESS CONTROL INSTRUCTIONS...................................................................28
MAINTENANCE.....................................................................................................................29
3.1 GENERAL......................................................................................................................29
3.2 LUBRICATION..............................................................................................................29
3.3 HYDRAULIC FLUID....................................................................................................29
3.4 HYDRAULIC OIL DETERIORATION ........................................................................30
3.5 HYDRAULIC SYSTEM PURGING .............................................................................30
3.6 PURGING AIR FROM THE SYSTEM.........................................................................30
3.7 SYSTEM RELIEF PRESSURE .....................................................................................31
3.8 COUNTER BALANCE VALVE....................................................................................31
3.9 ROTATION GEAR.........................................................................................................31
3.10 PLANETARY WINCH.................................................................................................31
3.11 WIRE ROPE .................................................................................................................32
3.12 GEAR-BEARING BOLTS...........................................................................................33
3.13 INSPECTIONS.............................................................................................................34
LUBRICATION & MAINTENANCE SCHEDULE ...........................................................35
TROUBLE-SHOOTING ........................................................................................................36
PARTS .....................................................................................................................................38
ELECTRICAL SCHEMATICS..............................................................................................47
HYDRAULIC CONTROL VALVE SCHEMATIC................................................................48

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Limited Warranty....................................................................................................................49

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INTRODUCTION
READ CAREFULLY
Congratulations on your purchase. You are the owner of what we consider to be one of the
leading cranes in the service body field. This crane will provide you with both quality and
safety if you follow the guidelines of working with a well-maintained piece of equipment in a
safe manner using the correct personal protective equipment (“PPE”) for your work
environment. Your crane carries a five (5) year warranty on all parts, weldments, and a
three year warranty on the remote system.
For continued quality service, carefully read the information contained in this manual before
operating the equipment. This manual provides basic guidelines for the safe and proper
operation of the crane. After you have read and understood the material in this manual,
work with your crane by learning basic operations, safely.
To prevent injury to yourself or others, maintain your crane, and operate it safely by
knowing your surroundings. Look out for such things as overhead wiring, overloading of the
crane, side loading of the crane and wearing of the prescribed PPE.
The users must have a working knowledge of existing Federal, State and Local codes
and regulations governing the safe use and maintenance of this crane.
This crane was tested to conform to the following code:
ANSI – ASME B30.5a – 2002
MOBILE AND LOCOMOTIVE CRANES
The American Society of Mechanical Engineers
This crane carries a five (5) year warranty, but the warranty will be null and void if the crane
is misused or abused by overloading, side loading, pulling a load through open terrain, lack
of maintenance as directed in this manual, or making modifications to the crane without the
express permission of Summit Truck Bodies.
Treat the equipment with respect and service it regularly.
These two things can add up to a safer working environment, longer
equipment life, and prevention of loss of life and limb.
Summit Truck Bodies issues a limited warranty certificate with each unit sold.
See last page for warranty.
Distributor Assistance:
Should you require any assistance not given in this manual, we recommend that you consult your nearest Summit
Truck Bodies Distributor. Our distributors sell authorized parts and have service departments that can solve almost any
needed repair. This manual does not cover all maintenance, operating, or repair instructions pertinent to all possible
situations. If you require additional information, please contact Summit Truck Bodies at the
following telephone number: [phone]. The information contained in this manual is in effect at the
time of this printing. Summit Truck Bodies reserves the right to update this material without notice or obligation.

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SAFETY
Of all the pages within this manual pay particular attention to this chapter. It could prevent
serious injury, or worse, loss of life, to you or the people with whom you are working. After
reading this chapter, put safety into practice on the job while operating your equipment or
any other piece of machinery.
The first priority of any job must always be a safe working environment. You will eliminate
personal pain and suffering to yourself and to others on the job site. Know your surroundings,
power lines, loose soil not allowing for solid footing and lack of PPE, and maintain a mindset
of working safely, from the beginning to the end of each job. This is not an all-inclusive list,
so the owner of the machinery may want to supply its own list of safety precautions as well.
However, follow the safety requirements listed and you will have the basic knowledge of
safety on the job.
To qualify as a safe operator you should first know and understand your equipment, knowing
its limitations and strengths. Maintenance of the equipment is second priority; as with any
piece of machinery, if not kept clean and in working order, the equipment will likely
malfunction. Follow a preventive maintenance schedule with your machine and a routine
visual inspection of the equipment before you start any job.
The operator must have a working knowledge of all safety and government regulations. You
can refer to any OSHA manual for guidance. Summit Truck Bodies is not liable for accidents
caused by the operation of the crane.
You may want to follow a couple of safety tips. Equipment on your truck should include a fire
extinguisher and a first aid kit. Use best practices of PPE and avoid any type of body jewelry
that might get caught on moving objects.
The truck is equipped with a working surface on the bumper. Avoid using moving parts of the
truck as a foothold or handhold; use the grab bars and steps designed for this purpose.
Avoid walking under a load, and never use the crane as a mode of transportation from the
ground level to an elevated surface.
General
Being the owner of the equipment, it is your responsibility to establish a training process for
your operators by qualified people before starting the job. As with any equipment, be it a
motor vehicle or machinery, this equipment cannot be operated by anyone under the
influence of alcohol, drugs, or prescription medication that impairs the operator physically,
mentally or physiologically.