Sunjoy L-GZ605PST-A4 User manual

Item #: L-GZ605PST-A4
Assembly Instructions
IMPORTANT
Thank you very much for choosing Sunjoy Industries.
Please take time to read these instructions thoroughly and follow each step carefully for safe and
easy operation. Keep this manual for future reference.
We would like to hear from you with any comments or suggestions. You can call us toll-free at
1-866-578-6569 anytime 24 hours / 7 days a week. You can also send the email to
[e-mail] or visit www.sunjoyonline.comto get tech. assistanceor to
place yourreplacement part order form.
Production Number: 20183572

Cautions:
1. Keep all children and pets away from assembly area. Children and pets should be
supervised when they are in the area of pavilion construction.
2. The area for assembly should not be less than 6 feet from any obstruction such as fence,
garage, house, over hanging branches, laundry line or electrical wires.
3. This unit is heavy. Do not assemble this item alone. Six people are recommended for safe
assembly.
4. Some parts may contain sharp edges. Wear protective gloves if necessary during assembly.
5. When assembling and using this product, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment. Please read all
instructions before assembly and use.
6. For outdoor use only. Install on level ground. 16 stakes are provided to secure the pavilion in
the ground. If you wish to secure the pavilion to a wood deck or concrete surface, you will need
to purchase fasteners appropriate for these surfaces. These are readily available at your local
hardware store or home center.
7. Check all bolts for tightness before and during usage.
8. Please check your state and local regulations prior to purchasing. Some jurisdictions may
require permits for, or otherwise regulate, installation and use.
9. While this pavilion is manufactured to withstand gale force winds utilizing only the supplied
ground stakes, in areas subject to frequent severe weather, securing the pavilion to a deck,
concrete patio or footings should be considered.
10. Your pavilion has been engineered to accommodate winter snow loads incurred in most
areas. Removal of accumulated snow on the pavilion roof with a roof rake is recommended. In
areas that are regularly subject to blizzard conditions however, removal of the roof panel is
suggested. The assembled roof structure can simply be left intact until warmer conditions
return.
Assembly Instructions:
Our clear, easy-to-follow, step-by-step instructions will guide you through the project from start
to finish. The final product will be a quality piece that will go together smoothly and give years
of enjoyment.
All you need a screwdriver and hammer, two ladders (not included) whose height is no less
than 2.5m.
Parts identification: For ease of identification, all parts are labeled to correspond to the Step
number in which the part is used.

Front post 1 A1 1
Front post 2 A2 1
Back post 1 A3 1
Back post 2 A4 1
Side beam 1 B1 1
Side beam 2 B2 1
Decorative slot 1 C1 1
Decorative slot 2 C2 1
Junction bar D 1
Back beam 1 E1 1
Back beam 2 E2 1
Beam junction F 2
Middle beam 1 G1 1
Middle beam 2 G2 1
Small beam 1 H1 2
Small beam 2 H2 2
Small beam
junction I 2
Back card slot 1 J1 1
Back card slot 2 J2 1
Parts List

Front card slot 2 K 5
Edge beam 1 L1 1
Edge beam 2 L2 1
Middle beam L3 4
PC panel 1 M1 10
PC panel 2 M2 1
PC panel 3 M3 1
PC panel 4 M4 1
PC panel 5 M5 1
PC penal card slot N 5
Side card slot 1 N1 1
Side card slot 2 N2 1
Post base 1 O1 2
Post base 2 O2 2
Post base cover 1 P1 2
Post base cover 2 P2 2
Curtain-mounting tab Q 4
Middle beam bracket R 2
Connecting piece 1 S1 12
Connecting piece 2 S2 4

Connecting piece 3 S3 1
Connecting piece 4 S4 1
Bracket 1 T1 1
Bracket 2 T2 1
Bracket 3 T3 4
Corner support U 2
Sidestay1 V1 2
Sidestay2 V2 2
Sidestay3 V3 1
Sidestay4 V4 1
Curtain W 1
Mosquito Net Y 1
AA Bolt M6X20 4PCS
BB Flat washer M6 74PCS
CC Bolt M6X15 38PCS
DD Nut M6 2PCS
EE Plastic ring 76PCS
FF Bolt M6X15 24PCS
GG Bolt M6X35 4PCS
HH Bolt M6X15 26PCS
Z1 Wrench M6 2PC
Z2 Wrench M6 1PC
Hardware Pack 1

Fig.1:Install the curtain-mounting tab (Q) to back post 1 (A3) and back post 2 (A4) with bolt (AA) and flat
washer (BB). Ensure the narrow surface of the curtain-mounting tab (Q) faces the post with three holes.
Fig.2: Set the post base cover 1 (P1) into the back post 1（A3）and back post 2 (A4), then secure post base
1 (O1) to post 4 (A4) and post 3 (A3) with a bolt (HH) and flat washer (BB). Ensure the flat surface of
the base 1 (O1) and post base cover 1 (P1) face the post with three holes.
Fig.3: Set the post base cover 2 (P2) to the front post 1 (A1) and front post 2 (A2), then secure the post 2
(O2) to front post1 (A1) and front post 2(A2) by using bolt (HH) and flat washer (BB).
Fig.4: Install the plastic rings (EE) into decorative slot 1 (C1) and decorative slot 2 (C2), use 8 plastic rings
for each decorative slot.

Fig.4-1: Insert the junction bar (D) into the decorative slot 1(C1) and decorative slot 2 (C2),
and secure with bolt (CC) and flat washer (BB).
Fig.5: Install the plastic rings (EE) into the runner of side beam 1 (B1) and side beam 2 (B2),
12 plastic rings for each runner. There are 2 Plastic rings to be each inside corner
Fig.6: Insert the beam junction (F) into back beam 1 (E1) and beam 2 (E2) and secure with bolt (CC),
and flat washer (BB).Install the middle beam 1 (G1) and middle beam 2 (G2) in the same
way with back Beam1 (E1) and back Beam2 (E2).
Fig.7: Use bolts (FF) to install the complete side beam 1(B1) (or side beam 2(B2)) to front post 1 (A1)
and back post2 (A4)(or front post 2(A2) and back post 1(A3))
Fig.8: Install the complete decorative slot to front post with bolt (GG) and flat washer(BB).
Fig.9: Install the corner support (U) to the corner of front post, and secure them with bolt (HH) and bolt (BB).
Fig.10: Install the complete back beam to back post with bolt (FF).
Fig.11: Install Connecting piece 3(S3) (or Connecting piece 4(S4)) to Edge beam 1(L1) (or Edge beam
2(L2)) with Bolt (HH) and Flat Washer (BB), then fix assembled boundary beam onto Post 1(A1)
(or Post 2(A2)) with Bolt (CC) and Flat Washer (BB).
Fig.12: Using connecting piece 2(S2), bolt (CC), flat washer (BB) to secure the edge beam 1(L1)
(or edge beam 2(L2)) to back Beam. Use bolt (CC) and flat washer (BB) to install middle beam
mounting bracket (R) and middle beam to side beam. Install connecting piece 2 (S2) to the bolt
of edge beam 1(L1)(or edge beam 2(L2))’s card slot by using bolt (DD) and flat washer (BB),
then use a bolt (CC) and flat washer (BB) to install connecting piece (2) to middle beam.

BB Flat washer M6 56PCS
CC Bolt M6X15 40PCS
DD Nut M6 4PCS
II Nut M6 12PCS
Hardware Pack 2
Fig.13, Fig.13-1: Insert the PC panel 3 (M3)(or PC panel 5 (M5)) to the card slot of edge beam and side
beam, then insert PC panel 2 (M2)(or PC panel 4(M4)) to the card slot of edge Beam and side beam.
Fig.14: Using connecting piece 1 (S1), bolt (CC) and flat washer (BB) to install one side of middle beam
(L3) to back beam.
Fig.14-1:Install the connecting piece 1(S1) to the middle beam (L3) by using bolt (DD) and flat washer
(BB). Use bolt (CC) and flat washer (BB) to install the connecting piece 1 (S1) to middle beam 1/2
(G1/G2).

Fig.14-3:Install another side of middle beam (L3) to decorative slot by using connecting piece 1(S1),
bolt (CC) and flat washer (BB).
Fig.15: Insert the small beam junction (I) into small beam 1(H1) and small beam 2(H2) and secure
them with bolt (CC)and flat washer (BB).
Fig.15-1: Set the complete small beam 1/2 (H1/H2) through the 2 group bolts middle beam (L3) and
edge beam(L1) and secure them with nut (II) and flat washer (BB).
CC Bolt M6X15 6PCS
BB Flat washer M6 16PCS
HH Bolt M6X15 4PCS
DD Nut M6 6PCS
JJ Bolt M6X10 6PCS
Hardware Pack 3

Fig.16: Settle back card slot 1 (J1) and back card slot 2 (J2) to edge beam and middle beam,
and secure one side of back card slot to edge beam by using bolt (CC) and flat washer (BB).
Fig.16-1: Fix Back card slot 1 (J1) and Back card slot 2 (J2) with Middle beam (L3) by using bolt (CC) and
flat washer (BB).
Fig.17: Set the side card slot 1 (N1) and side card slot 2 (N2) to side PC panel, and secure them with
bolt (HH) and flat washer (BB).
Fig.18: Insert the PC panel 1 (M1) into the slot of middle beam (L3), install the edge beam 1 (L1) and
edge beam 2 (L2) in the same way.
Fig.18-1: Insert the PC panel (N) into the slot of middle beam (L3), install the edge beam1 (L1)
and edge beam2 (L2) the same way.
Fig.18-2:Insert PC panel 1 (M1) into the bottom card slot of middle beam (L3), install edge beam 1 (L1)
and edge beam 2 (L2) the same way.
Fig.19: Insert the bolt (JJ) into the bottom card slot of middle beam (L3), edge beams, then set the front
card slot 1/2 (K1/K2) to complete bolt (JJ) and insert the front card slot into the PC panel. Install
front card slot 5(K) the same way, see step 3.
Fig.20: Install the Bracket 2 (T2) to edge beam 2 (L2) andfront card slot 1/2 (K1/K2), and secure them with
bolt (DD) and flat washer (BB). Same way to install the Bracket 1 (T1) and Bracket 3 (T3), see step 3.
CC Bolt M6X15 12 PCS
BB Flat washer M6 24 PCS
GG Bolt M6X35 12 PCS
KK Nail Φ8X250MM 14 PCS
LL Screw M6*80 8PCS
Hardware Pack 4