Sunrise PM Manual

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
SUNRISE
HYDRAULIC PUNCHING MACHINE
PM MODELS
OPERATION &
MAINTENANCE MANUAL
Original Instructions
632EG043
12-2012

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
i
TABLE OF CONTENTS
Introduction ……………………………………………….…… 1
Safety Precautions ……………………………………………… 2
Transport …………………………………………..…………… 6
Installation ………………………………………………………7
Standard Equipment ………………………………..……….… 9
Control Switches………...…………………………………….… 10
Low pressure tool alignment with JOG mode……...………….… 12
Foot Switch …………………………………………………… 13
Stroke Adjustment …………………………………..………… 14
Adjust the Punch Cylinder Ram ……………………………… 15
Punching Station …………………………………….………… 16
Standard Equipment ……………………………………… 16
Alignment of Punch and Die ………………..…………… 16
Punch and Die Clearance ………………..……………… 17
Adjusting Stripper ………………………….…………… 17
Actual Punching Force ………………………..………… 18
Precaution ……………………………………….……… 18
Punch and Die Lubricant ………………………….…… 18
Punch Operation ……………………......…………….… 19
Punching Station Assembly ……………………………. 21
Optional Tooling
I. Press Brake ……………………….…….……..…… 22
II. Duplicating Table …………………..……………… 23
III. Hydraulic Punching Stripper ………….…………… 25
Maintenance …………………………………………………… 26
Trouble Shooting ………………………………..…….……… 28
Hydraulic Circuit Diagram PM-35 ………………..…………… 30
Hydraulic Parts PM-35 ……………………………………….… 31
Hydraulic Circuit Diagram PM-55, PM-80 …………..……….. 32
Hydraulic Parts PM-55, PM-80 ………………………………… 33
Hydraulic Circuit Diagram PM-120, PM-160, PM-200 ……..… 34
Hydraulic Parts PM-120, PM-160, PM-200………………….…. 35
Electrical Circuit Diagram ………………………………….… 36
Electrical Parts List …………………………………………… 37

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 1 -
INTRODUCTION
The Sunrise Punching Machine is a hydraulically powered machine for
punching holes on metals. There are many optional accessories that can be
used on the punching machine and turns it into an universal machine. Some
example of optional tooling include Press Brake, Bar Shear Tooling, Flat
Bar Shear Tooling, Channel or Sectional Bar Shear Tooling, Angle Shear
Tooling, Notching Tooling, Pipe Notching, Pipe Punching, and punches
and dies of various shapes and sizes.
Each machine has been individually tested in the factory and under-gone an
extensive pre-delivery check to ensure that the machines meet the highest
quality standard. The punching machine has been designed to be a reliable
and dependable machine with excellent performance. We know the
working quality of the machine will confirm that you have made a good
choice by selecting Sunrise products for your facility.
In order to have a better understanding of the operating procedures, to
obtain maximum benefits from the machine, and to minimize the
maintenance cost of the equipment, please have the operators and engineers
read this Manual thoroughly and carefully before operating the machine.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 2 -
SAFETY PRECAUTIONS
IMPORTANT:
It is the duty of both employer and employees to acquaint themselves
with the safe working practices contained in this manual and ensure
that all operators adopt these practices.
To ensure safe operation, guards are provided for the work stations.
NEVER REMOVE THESE GUARDS. If any guards are damaged or
worn out, replace immediately with new guards.
While every effort has been made to furnish sufficient safe guards, this
equipment, if not operated and maintained properly, has the potential to
cause serious injury or death. A thorough knowledge of the machine and
operating with carefulness is the best protection against accidents.
All operations are controlled by the foot switch. The operator should be
familiar with the control and function of the switch before perform the
operation.
Many warning labels are fixed on the machine. NEVER REMOVE
THESE LABELS. Be sure to follow these warnings to avoid injury.
Please also pay attention to the following general rules:
1. Do not operate the machine unless the stripper is in place. Use of
optional attachments/tooling should also have proper hold-downs and
guards installed.
2. All operators must wear Protective Glasses during operation ot
protect the eyes.
3. Before each operation, make sure no other person is near the machine.
Only the operator should be near the machine during operation.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
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4. Any maintenance/repair of electrical/hydraulic circuit; change/adjust of
tooling; and alignment of punch-die should be done only by qualified
engineers or personnel.
5. Always turn off power and disconnect electric supply before doing any
tool change or maintenance work.
6. After tool changes, always check punch & die alignment before
operation.
7. Keep hands clear of all moving parts at all times. Fingers must
not go under or inside the stripper.
8. If any problem or abnormal condition arises during operation, stop
the machine immediately and report to a supervisor. Do not turn on
the machine again until the problem is rectified by qualified personnel.
9. The machine should never be left under power when not in operation
or unattended. Always isolate the machine after turned the power off.
10. After completion of operation, all slugs and waste materials must be
cleaned away from the machine.
11. Regularly check all stations and tooling for defects and wear to
ensure safety and maintain good condition.
12. Heavy materials should be supported.
13. Use handling equipment when lifting heavy tooling and materials.
14. Do not punch partial holes as this creates a side load force on the
punch and can result in tool breakage. Special tooling may be
available for this purpose.
15. Do not punch material thicker than the diameter of the punch.
Doing so can overload and break the punch and create a hazard.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 4 -
16. Never exceed the rated capacity of the machine. Refer to the
specification chart for details for each model.
The manufacturer shall not be held for any liability for damages, body
injuries and other consequences to machine, material, and/or persons
caused by the non-compliance of the above safety precaution
procedures, in particular for the following situation:
1. Removing or disabling any guards or hold-downs is a violation and
will result in the termination of your warranty.
2. Place of any body part under or inside the safety guards/stripper.
3. Did not wear protective glasses for the eyes.
4. Did not close the stripper during operation.
5. Did not properly adjusted the clearance resulting the tooling
hitting each other.
6. Did not interrupt the main electric power supply before any
maintenance or repair work.
7. Damage of electric parts or risk of fire due to incorrect electric
power supply.
8. Damage of pump or other hydraulic parts due to incorrect setting
of the limit switches.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 5 -
DANGER
 KEEP HANDS CLEAR OF ALL MOVING PARTS.
 ALL GUARDS MUST BE IN POSITION BEFORE OPERATING
THE MACHINE.
 ALWAYS POSITION MATERIAL UNDER A CORRECTLY
SET STRIPPER/HOLD-DOWN. NEVER ALLOW THE
MATERIAL TO FEED BEYOND THE HOLD-DOWN.
CAUTION
 THOROUGHLY READ THE OPERATION MANUAL BEFORE
OPERATION.
 TURN OFF POWER AND ISOLATE THE MACHINE WHEN
CHANGING TOOLING OR DOING MAINTENANCE.
 ALL MAINTENANCE/REPAIR WORK MUST BE DONE BY
QUALIFIED PERSONNEL.
 IF ANY PROBLEM OR ABNORMAL CONDITION OCCURS,
STOP THE MACHINE IMMEDIATELY. DO NOT OPERATE
THE MACHINE AGAIN UNTIL THE PROBLEM IS FIXED.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 6 -
TRANSPORT
When transporting the machine by a crane, hook the crane to the eye bolt
on top of the machine. Do not use slings under the machine. Pay special
care if lifting / transporting the machine with forklifts. The forks should
extend fully to cover the width of the machine. Do not put the forks from
either end.
NOTE: As the top of the machine is heavy, the high center of gravity can
cause the machine to tip over if machine is not in good balance.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 7 -
INSTALLATION
The machine only requires the normal industrial concrete foundation. If the
ground is uneven and the machine vibrates during operation, use foundation
bolts to tighten the machine firmly to the ground or alternatively mount the
machine on anti-vibration pads.
IMPORTANT:
 Maintain a spacious working area around the machine for safety.
 Have the work area well illuminated with proper lighting.
 Clean the scraps and waste materials regularly, and make sure the work
area is free of obstructing objects.
 Keep the ground free of oil and make sure it is not slippery.
 If long lengths of material are to be fed into the machine, make sure
that they will not extend into any gangways.
Crowded, poorly illuminated or slippery area are often causes for
accidents.
Remove all anti-corrosion grease after installing the machine. Check that
the oil reservoir, located in the machine base, has been properly filled.
When refilling oil, use recommended oil and fill the reservoir to the upper
level of the oil level gauge.
Connecting Power Supply
Electrical wiring must be done by a qualified electrician. Before
connecting the electrical supply, make sure the voltage and current is
compatible to the electrical components in the machine. Check the data
shown in the electrical control box.
IMPORTANT: Turn off Supply Electricity at your facility's circuit
breaker before making electrical connections to the machine.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
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To connect the power cord:
1) Open the electric box.
2) Remove the small panel under the electric box.
3) Insert the power cord through the entrance hole on the base of machine,
and then through the base of electric box.
4) Connect the three phase wires to the power terminal strip in the
electric box.
5) Also make sure to ground the machine properly.
6) Check that the power cord surface is not damaged, scratched or cut
during installation.
7) Reinstall the panel and close the electric box.
To check the correct rotation of the motor.
 Remove the back cover.
 Briefly start and stop the motor and check that the motor rotates in the
same direction as the arrow indicated on motor. Improper rotation
can severely damage the pump.
 To change the motor rotation, first make sure the power is disconnected,
then reverse any two of the three phases of the electrical power supply.