Sunrise PM Manual

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
SUNRISE
HYDRAULIC PUNCHING MACHINE
PM MODELS
OPERATION &
MAINTENANCE MANUAL
Original Instructions
632EG043
12-2012

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
i
TABLE OF CONTENTS
Introduction ……………………………………………….…… 1
Safety Precautions ……………………………………………… 2
Transport …………………………………………..…………… 6
Installation ………………………………………………………7
Standard Equipment ………………………………..……….… 9
Control Switches………...…………………………………….… 10
Low pressure tool alignment with JOG mode……...………….… 12
Foot Switch …………………………………………………… 13
Stroke Adjustment …………………………………..………… 14
Adjust the Punch Cylinder Ram ……………………………… 15
Punching Station …………………………………….………… 16
Standard Equipment ……………………………………… 16
Alignment of Punch and Die ………………..…………… 16
Punch and Die Clearance ………………..……………… 17
Adjusting Stripper ………………………….…………… 17
Actual Punching Force ………………………..………… 18
Precaution ……………………………………….……… 18
Punch and Die Lubricant ………………………….…… 18
Punch Operation ……………………......…………….… 19
Punching Station Assembly ……………………………. 21
Optional Tooling
I. Press Brake ……………………….…….……..…… 22
II. Duplicating Table …………………..……………… 23
III. Hydraulic Punching Stripper ………….…………… 25
Maintenance …………………………………………………… 26
Trouble Shooting ………………………………..…….……… 28
Hydraulic Circuit Diagram PM-35 ………………..…………… 30
Hydraulic Parts PM-35 ……………………………………….… 31
Hydraulic Circuit Diagram PM-55, PM-80 …………..……….. 32
Hydraulic Parts PM-55, PM-80 ………………………………… 33
Hydraulic Circuit Diagram PM-120, PM-160, PM-200 ……..… 34
Hydraulic Parts PM-120, PM-160, PM-200………………….…. 35
Electrical Circuit Diagram ………………………………….… 36
Electrical Parts List …………………………………………… 37

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 1 -
INTRODUCTION
The Sunrise Punching Machine is a hydraulically powered machine for
punching holes on metals. There are many optional accessories that can be
used on the punching machine and turns it into an universal machine. Some
example of optional tooling include Press Brake, Bar Shear Tooling, Flat
Bar Shear Tooling, Channel or Sectional Bar Shear Tooling, Angle Shear
Tooling, Notching Tooling, Pipe Notching, Pipe Punching, and punches
and dies of various shapes and sizes.
Each machine has been individually tested in the factory and under-gone an
extensive pre-delivery check to ensure that the machines meet the highest
quality standard. The punching machine has been designed to be a reliable
and dependable machine with excellent performance. We know the
working quality of the machine will confirm that you have made a good
choice by selecting Sunrise products for your facility.
In order to have a better understanding of the operating procedures, to
obtain maximum benefits from the machine, and to minimize the
maintenance cost of the equipment, please have the operators and engineers
read this Manual thoroughly and carefully before operating the machine.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 2 -
SAFETY PRECAUTIONS
IMPORTANT:
It is the duty of both employer and employees to acquaint themselves
with the safe working practices contained in this manual and ensure
that all operators adopt these practices.
To ensure safe operation, guards are provided for the work stations.
NEVER REMOVE THESE GUARDS. If any guards are damaged or
worn out, replace immediately with new guards.
While every effort has been made to furnish sufficient safe guards, this
equipment, if not operated and maintained properly, has the potential to
cause serious injury or death. A thorough knowledge of the machine and
operating with carefulness is the best protection against accidents.
All operations are controlled by the foot switch. The operator should be
familiar with the control and function of the switch before perform the
operation.
Many warning labels are fixed on the machine. NEVER REMOVE
THESE LABELS. Be sure to follow these warnings to avoid injury.
Please also pay attention to the following general rules:
1. Do not operate the machine unless the stripper is in place. Use of
optional attachments/tooling should also have proper hold-downs and
guards installed.
2. All operators must wear Protective Glasses during operation ot
protect the eyes.
3. Before each operation, make sure no other person is near the machine.
Only the operator should be near the machine during operation.

No. 7, Road 12, Industrial Zone, Taichung City 407, Taiwan
Tel: [phone] [e-mail]
Fax: [phone] www.sunriseiw.com.tw
- 3 -
4. Any maintenance/repair of electrical/hydraulic circuit; change/adjust of
tooling; and alignment of punch-die should be done only by qualified
engineers or personnel.
5. Always turn off power and disconnect electric supply before doing any
tool change or maintenance work.
6. After tool changes, always check punch & die alignment before
operation.
7. Keep hands clear of all moving parts at all times. Fingers must
not go under or inside the stripper.
8. If any problem or abnormal condition arises during operation, stop
the machine immediately and report to a supervisor. Do not turn on
the machine again until the problem is rectified by qualified personnel.
9. The machine should never be left under power when not in operation
or unattended. Always isolate the machine after turned the power off.
10. After completion of operation, all slugs and waste materials must be
cleaned away from the machine.
11. Regularly check all stations and tooling for defects and wear to
ensure safety and maintain good condition.
12. Heavy materials should be supported.
13. Use handling equipment when lifting heavy tooling and materials.
14. Do not punch partial holes as this creates a side load force on the
punch and can result in tool breakage. Special tooling may be
available for this purpose.
15. Do not punch material thicker than the diameter of the punch.
Doing so can overload and break the punch and create a hazard.