sunsei CC10000 User manual

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Operating Instructions
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CHARGECONTROLLER CC10000
TheSunseiTM CC10000isahighlyreliablechargecontrollerthat
is ideal for Sunsei™ SolarChargers up to 10A. It will efficiently
charge your batteries and provide years of protection from
overcharging. This protective care will prolong your battery life
and reduce maintenance requirements.
PRODUCT FEATURES
IDEAL SOLAR CHARGING
> Compatible – Works with almost all types of batteries and
solar panels
> Efficient – Over 98% efficiency at full current
> FullCharging–Ensuresthatthebatteriesarealwaystoppedoff
> Battery Safe – Charging method maximizes battery life
> ReducedMaintenance–Fromhealthychargingandreliable
operation
OVER-CHARGE PROTECTION
> High Voltage Limiting – Floats battery at safe voltage when
battery is full
> Robust Circuitry – Control function 100% solid state
HIGH RELIABILITY
> Simple, rugged electronics – Low component count
& streamlined design ensure long-term reliability
FEATURES
> Two stage charging – Boost and float charge using pulse
width modulation (PWM)
> Status LED – LED indicates battery charging
> Reverse leakage protection – Prevents power loss at night
> Incorrect Wiring Protection – Reverse battery and solar
panel protected
> Terminal Block – For sound and easy wire connections
RELATED SYSTEM EQUIPMENT
The SunseiTM CC10000 is an integral part of a solar electric
power system that includes a solar panel, a battery and a
load.
SOLAR PANELS (“photovoltaic (PV) array”, “solar modules”):
The SunseiTM CC10000 is compatible with all makes and
models of photovoltaic solar panels. The entire solar array’s
PARAMETERS
Nominal Voltage
Array Voltage, Max (Voc)
Charging Current, Continuous (Ip)
Operating Voltage at Battery,
Min Charging starts at :
Current Consumption
Quiescent (Night)
Boost Charge Voltage (2 hours)
Float Charge Voltage
Regulation Accuracy
Voltage Drop, Array to Battery
Operating Temperature Range
Dimensions
Weight
UNITS
Volts
Volts
Amps
Volts
Milliamps
Volts
Volts
Volts
Volts
ºC (ºF)
inches (mm)
lbs. (kg)
SunseiTM CC10000
12
30
10
7
2
14.5
13.7
±0.150
< 170 mV
-40 to 50 (-40 to 122)
2.2x2.8x1.1 (57x70x28)
0.26 (0.12)
open circuit voltage (Voc) cannot exceed 30V (the sum of the
Voc of all solar panels in series). Also, the solar array’s peak
operating current (Ip) cannot exceed 10A. (This is the sum
of the peak operating currents (Ip) of all the solar panels in
parallel.)
Install all panels with the correct series-parallel configuration
to ensure proper system voltage (12V) and current.
The SunseiTM CC10000 circuitry uses a MOSFET transistor to
eliminate leakage of the battery power into the solar panels at
night. No additional protection is needed.
OTHER CHARGING SOURCES: Systems with an additional
source of charging (alternator, battery charger, etc.) can
operate with a solar array and a SunseiTM CC10000. All
charging sources need to connect directly to the battery on
independent lines and have their own form of over-charge
protection.
SunseiTM CC10000 FOR NON-SOLAR APPLICATIONS:
These units will only operate with solar electric panels. Do not
use to regulate other power sources, such as a hydro or wind
generators/alternators orAC battery chargers. These charging
sources can damage the controller and/or the generating
equipment.
BATTERIES: The SunseiTM CC10000 provides the proper
charging of standard lead-acid batteries that are normally
used in recreational vehicles, boats and remote stand alone
systems. These include wet cell batteries (with filler caps),
sealed, maintenance-free and gel-cell batteries. Automobile
batteries can also be charged, but these batteries are rarely
usedastheprimarybatteryinasolarsystem.Installallbatteries
with the correct series-parallel configuration to ensure proper
system voltage and current.
SYSTEMS WITH TWO BATTERY BANKS: When solar
charging two separate battery banks, a switch can be installed
to allow manual selection of one battery or the other.
BATTERY ISOLATORS: In installations that use a diode
battery isolator with two batteries, the SunseiTM CC10000
needs to connect directly to one of the batteries or an output
from the isolator.
LOADS: System loads such as lights, radios and DC/AC
inverters must be 12V DC (unless an inverter is being used).
INSTALLATION
WARNING: Electricity, even low voltage electricity, can be
dangerous. Installation should be performed by a licensed
electrical contractor or other qualified personnel only.
The requirements of National Electrical Codes should be
followed.
WARNING: Follow all safety precautions of the battery
manufacturer. Proper ventilation must be provided for the
batteries. Most batteries produce hydrogen gas when
charging, which is extremely explosive. Provide adequate
battery ventilation. DO NOT expose the battery to open flame,
matches, cigarettes or sparks.

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www.sunseisolar.com
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Operating Instructions
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CHARGECONTROLLER CC10000
CAUTION: DO NOT EXCEED THE UNIT’S VOLTAGE AND
CURRENT RATINGS
Do not exceed the maximum open circuit voltage (Voc) rating
of 30V. This is the sum of the Voc of all solar panels in series.
Do not exceed the maximum current rating 10A. This is the
sum of the peak operating current (Ip) of all the solar panels
in parallel.
Do not deviate from the recommended wiring instructions.
INFORMATION
>The charge controller SHOULD NOT BE USED in direct
sunlight or temperatures exceeding 122ºF (50ºC) or below
-40ºF (-40ºC). It should be installed within 5 feet (1.5m) of
the battery in a cool, dry and well ventilated area. Intended
for indoor use.
>DO NOT USE MORE THAN 10A (150W) of solar power
with the Sunsei™ CC10000.
>ALL connections should be in PARALLEL (Positive to
Positive, Negative to Negative). Ensure that connections
are clean and solid.
>AlwaysCONNECTtheBATTERYFIRST,andDISCONNECT
the BATTERY LAST. It is recomended connecting a fuse
close to the battery on wires extending from it, especially
for longer runs. Follow electrical codes where applicable.
>For all additions or longer distances, use up to #6 (gauge)
wires. Always CONNECT the BATTERY FIRST, and
DISCONNECT the BATTERY LAST.
PROCEDURE
Mount charger on a dry non-flammable surface. Use mounting
holes.
1. CONTROLLER TO BATTERY CONNECTION: Connect
positive and negative wires into designated positive and
negative terminals of the controller. Then carefully connect
wires to battery and/or fuse terminal (see wire selection table
below).
2. CONNECT PANELS: If connecting more than one solar
panel, connect the solar panels to the master cable in parallel,
+ to + and - to -.
3.CONTROLLERTOPANELCONNECTION:Connectpositive
and negative master cable wires to designated positive and
negative terminals of the charge controller.
4. WIRE TYPE: When possible, use stranded wire instead of
solid wire. Stranded wire does not fatigue and cause loose
connections over time as easily as solid wire. Use red wire for
(+) and black for (-).
5. WIRE SIZE: Refer to the “WIRE GAUGE” charts below to
determine the minimum size wire needed for each connection.
Note that the bigger the wire, the lower the AWG. When using
large stranded wire, you may need to divide the ends into two
groups and straddle the screw on the terminal block.
RECOMMENDED WIRE GAUGE CHARTS
6. COMPLETE THE INSTALLATION OF PANELS, BATTERY
AND LOAD
LOCATION
The SunseiTM CC10000 should be mounted where it can be
easily seen and reached as needed. Carefully consider how
the wires are to be run from the solar panel to the controller
and from the controller to the battery. The SunseiTM CC10000
should be mounted as close to the battery as possible to
reduce voltage drop in the wires. Wires extending from the
battery should be fused. Respect local electrical codes where
applicable.
Cable Length (ft.)
0 to 5
5 to 10
10 to 15
15 to 20
SE-1200
14
14
14
14
SE-4000
14
14
14
12
SE-6000
14
14
12
10
SE-8000
14
12
10
8
Recommended Wire Gauge (AWG) Chart to limit voltage drop to 0.3V
Charge Controller to Battery
Recommended Wire Gauge (AWG) Chart to limit voltage drop to 0.5V
Panel to Charge Controller
Cable Length (ft.)
0 to 10
10 to 20
20 to 30
30 to 40
40 to 50
50 to 60
SE-1200
14
14
14
14
14
12
SE-4000
14
14
12
12
10
10
SE-6000
14
12
10
10
8
8
SE-8000
14
12
10
8
8
6

Need help?
www.sunseisolar.com
+1 514.270.5770
Operating Instructions
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CHARGECONTROLLER CC10000
TROUBLESHOOTING
These sections can assist in the troubleshooting of a solar
system. If a problem is suspected, please verify all components
(solar panel, battery and controller).
SOLAR PANEL
Toverify the solarpanel, disconnect itfrom the controller. In full
sun, it should give its rated open circuit voltage (Voc). Measure
acrossthe two wiresextending from thesolar panels withaDC
voltmeter. Then measure the output current by connecting the
panel directly to the battery. Put the DC ampmeter in one of
the lines and verify that the panel can put out its rated current
(in full sun). BATTERY
Withthepanel connectedtothebattery
as above, the battery voltage should
be within the maximum values
indicated by the manufacturer.
CHARGE CONTROLLER
Reconnect the working panel and
goodbatteryandthechargecontroller
should turn on as indicated by the
charging LED lighting up.
WARRANTY
ICP Solar Technologies grants the
original purchaser of the Sunsei™
CC10000 Charge Controller a 2-year
warranty against any defects of
materials or workmanship. This
warranty does not cover installation
or costs derived thereof. ICP shall not
be responsible for any costs due to
removal, shipment, re-installation or
anyother loss dueto warranty servicing.Themaximumliability
to ICP under this warranty shall not exceed the purchase price
of this controller. This warranty does not cover a controller
that has been damaged by misuse, neglect or improper
installation. ICP shall not be responsible for any damage to
persons or property caused by improper installation, misuse
or improper handling of this product. Some states do not allow
exclusion or limitation of accidental or consequential losses so
the exclusions may not apply to the purchase. This warranty
gives you specific legal rights and you may have other rights,
whichvary from onestate(or province) toanother. Pleasenote
that ICP will not accept returns without prior authorization.The
original proof of purchase is required for warranty validation.
FRANÇAIS
ITALIANOESPAÑOL
DEUTSCH NEDERLANDS
> Contrôleur de charge intelligent
garanti à la batterie une
puissance de charge maximale
> Indicateur LED intégré
affiche instantanément l’état
de la charge
> Connexions intégrées
facilitent l’installation
> Limiteur de charge
évite les surcharges et
les inversions de polarité
> Control de carga inteligente
Asegura potencia de batería máxima
> Indicador a diodo LED integral
Indica estado de carga
inmediatemente
> Conectores a tornillo incorporados
Para una instalación rápida y sencilla
> Interruptor de circuito a rearma
automático
Para inversión de polaridad y
protección contra picos de voltaje
> Controllo di carica intelligente
assicura la massima potenza della
batteria
> Indicatore a LED incorporato
visualizza lo stato di carica istante
per istante
> Connettori a vite integrati
per un’installazione facile e rapida
> Interruttore automatico di protezione
per inversioni di polarità e
sovraccarichi
> Intelligente Aufladung Steuerung
stellt maximale Batterieleistung sicher
> Eingebaute LED Anzeige
zeigt sofort aufladenstatus an
> Integrierte Schraube
Anschlußanschlüsse
für schnelle und einfache Installation
> Automatische-reset Schutzschalter
für Rückpolarität und Schwankung
Schutz
> Doordachte laadcontrole
garandeert maximaal accuvermogen
> Ingebouwde LED-indicator
toont continue de laadstatus
> Geïntegreerde schroefaansluitingen
voor snelle en makkelijke installatie
> “Auto-reset” stroomonderbreker
t.b.v. ompool- en vermogens
schommelingbeveiliging
+
+ - +
-
-
OPERATION
The operation of the SunseiTM CC10000 is completely
automatic.Thiscontrollerwill regulate thechargingof batteries
during conditions of heavy usage, or when left unattended for
long periods of time.
GREEN LIGHT ON: Solar panel is charging the battery.
Charger will charge battery until float voltage of 13.7V and
maintain using Pulse Width Modulation (PWM). If battery
voltage falls below 12.5V, the charger will charge the battery
until boost mode of 14.5V is reached and maintain it for two
hours and then go into float mode of
13.7V using PWM.
A TYPICAL DAY: A typical daily cycle
will be as follows. As the charging
starts for the day and battery state
of charge is low, charging will be
continuous and the “CHARGING”
light will be on all the time. Battery
will be charged up to 14.5V, the
Boost voltage, and kept at this level
for two hours using PWM control.
Then, the controller goes into float
mode and will maintain the battery at
13.7V indefinitely as long as the load
currentdoesnot surpass the charging
current.
MAINTENANCE
RECOMMENDED CARE: Any
solar system, when designed
correctly, should provide years of
reliable charging with very little user
involvement. To assure system reliability, a regular routine
of checking the electrical connections is recommended.
Especially on a moving vehicle exposed to road vibrations.
Over time, electrical connections can deteriorate or corrode
causing a voltage drop and possible hot-spots at the problem
area.
WHAT TO CHECK: Check to confirm all wire connections are
sound and free from corrosion. Tighten terminal block screws
and inspect any fuse in the system, particularly at the battery.
Also, consider checking for a voltage drop in the cables which
should be less than 0.5V between the solar panel and the
controller and less than 0.3V between the controller and the
battery.