SunStar SPS/B-1507 SERIES User manual

1) FOR AT MOST USE WITH EASINESS,
PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.
MMMMEE--112200883311
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SSuunnSSttaarr CCOO..,, LLTTDD..
USER’’ S MANUAL
INVERTING CLAMP DEVICES
SPS/A(B)-SERIES
Electronic Pattern Sewing Machine

Best Quality
Best Price
Best Service
SSUUNNSSTTAARR CCOO..,, LLTTDD..
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1. Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of user’s needs.
2. Please read this user’s manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4.
This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.

1. Notice Before Using
..............................................................................................................................
4
2. Inverting Clamp Devices of SPS/A-1306 Series
.................................................................
5
1. Installing the Inverting Clamp Devices ........................................................................................ 5
2. Adjusting the Wiper Parts ................................................................................................................ 6
3. Installation and Adjustment of Pneumatic Control Parts .................................................... 7
4. Adjusting the Reversal Feeding Frame ....................................................................................... 8
5. Removing the Inverting Clamp Devices ...................................................................................... 9
3. Inverting Clamp Devices of SPS/A-1811 Series
..............................................................
10
1. Installing the Inverting Clamp Devices ...................................................................................... 10
2. Adjusting the Wiper Parts .............................................................................................................. 10
3. Adjusting the Inverting Presser Plate Feeding Frame ...................................................... 10
4. Adjusting the Middle Stop Position of Reversal Feeding Frame .................................. 12
5. Adjusting the Position of the Inverting Clamp Devices Crank ...................................... 12
6. Adjusting the Label Guide .............................................................................................................. 13
7. Removing the Inverting Clamp Devices .................................................................................... 13
4. SPS/B-1507 Series Inverting Clamp Devices
....................................................................
14
1. Specifications .......................................................................................................................................... 14
2. Structure of unit .................................................................................................................................. 15
2. Installation of machine ....................................................................................................................... 16
5. The Use of Inverting Functions
...................................................................................................
18
1. Pattern Programming by Using the Inverting Code ........................................................... 18
2. Adding the Codes for Reversal to the Patterns Already Programmed ..................... 21
6. Parts Book
...............................................................................................................................................
23
A. Inverting Clamp Devices Mechanism (SPS/A-1306 Series) .......................................... 25
B. Inverting Clamp Devices Mechanism (SPS/A-1811 Series) .......................................... 26
C. Wiper & Presser Foot Mechanism ............................................................................................ 28
D. Pneumatic Control Mechanism (SPS/A-1306 Pneumatic Machine Seires) ............ 30
E. Pneumatic Control Mechanism (SPS/A-1306 Electronic Machine Series) .............. 32
F. Pneumatic Control Mechanism (SPS/A-1811 Series) ....................................................... 34
G. Inverting Clamp Devices Mechanism (SPS/A-2516 Series) .......................................... 36
H. Inverting Clamp Devices Mechanism (SPS/B-1507HJ) ................................................... 38
I. Pneumatic Control Mechanism (SPS/B-1507HJ) ............................................................... 42
Attachments
1. Pneumatic circuit diagram for SPS/A-1306 series turnover device ............................. 42
2. Pneumatic circuit diagram for SPS/A-1811 series turnover device ............................. 48
3. Pneumatic circuit diagram for SPS/B-1507 series turnover device ............................. 52
CONTENTS

7744
1
Notice Before Using
2) Before reading patterns, check the pattern number once more.
3) Using presser foot is not available for normal inverting working. In case of using the presser foot,
you should be careful since the sewing range around reversal crank differs from the normal sewing
range.
1) Before inputting air pressure by air pressure control devices, check if a needle is not attached.
If the up-feed plate and reversal feeding frame ascend simultaneously with air pressure input so
that a needle is put over the reversal feeding frame, the needle can be broken
Caution
If you use read patterns, incorretly a needle can be broken when the reversal feeding frame
ascend during sewing or after finishing sewing.
Caution

7755
1. Installing the Inverting Clamp Devices
1) Remove the up-feed plate and feed plate cramp attached to feed bracket.
2
Inverting Clamp Devices of SPS/A-1306 Series
2) Remove the presser foot and insert the Inverting
presser foot washer on that spot, then fasten a fixing screw.
[ Fig. 1 ]
Inverting presser
foot washer
↓
3) Install the Inverting clamp devices as seen in the figure 2.
[ Fig. 2 ]
4) If the machine is an electronic type, replace the lift lever
extension spring② located on the left side of the feed bracket①
with the lift lever extension spring for turnover device③.
[ Fig. 3 ]
5) Attach the wiper for the inverting clamp devices.
[ Fig. 4 ]

7766
2. Adjusting the Wiper Parts
1) Unfasten the crank fixing screw① when a needle is stopped upward.
2) Adjust the wiper crank ② for wiper and needle to be apart from about 40mm.
3) Fasten the wiper crank fixing screw ①.
4) Unfasten the wiper fixing screw ③ and adjust it for wiper tail and needle tip to be apart from
about 1mm, then fasten the wiper fixing screw ③.
[ Fig. 5 ]
①②
②
1mm
40mm
③
↓
↓
771100
5) For using the wiper, press the wiper operation
switch ① and for not using it, press the wiper
operation switch ①.
[ Fig. 6 ]
Wiper Off
Wiper ON
Wiper On/Off Switch ①
If a position of wiper is not proper, the wiper can be interfered with needle or inverting clamp
devices during operating, therefore, precise operation can not be a chieved.
Caution

7777
A. For pneumatic type
1) Attach the pressure adjuster① to the rear side of the table leg using the screw.
2) Remove the plug③ attached to T②, and insert it into T④. Connect the air hose⑤ as in the
figure below.
3) Connect the air hoses⑥,⑦ to the corresponding solenoid entrances.
4) Open the finger valve⑧ and pass the air to move in.
5) Pull the pressure adjuster⑨ handle for the reverse device in the arrow direction. When it is
turned in the (+) direction, the pressure increases. When it is turned in the (-) direction, the
pressure decreases. Set the air pressure at the appropriate level of 0.5~0.55MPa (5~5.5Kgf/㎠).
6) Pull the pressure adjuster① handle for upper feed in the arrow direction. When it is turned in
the (+) direction, the pressure increases. When it is turned in the (-) direction, the pressure
decreases. Set the air pressure at the appropriate level of 0.4~0.45MPa (4~4.5Kfg/㎠).
3. Installation and Adjustment of Pneumatic Control Parts
[ Fig. 7 ]
Solenoid Valve for
Reverse Device
(0.4~0.45MPa)
Solenoid Valve for
Reverse Device
(0.5~0.55MPa)
Handle
Handle
Make sure that the power is turned off during parts installation and adjustment in order to prevent
safety accidents.
Caution

7788
4. Adjusting the Reversal Feeding Frame
1) Attach the feeding frame guide (A) and (B) to the feeding frame (A) and (B).
2) If the width of label is 34∼95mm, attach them as seen in the fig. 9, and if 95∼130mm, attach
them as seen in the fig. 10.
[ Fig. 9 ] [ Fig. 10 ]
Pressure Guide(A)
Pressure Guide(A)
Feeding Frame(A)
Label Label
Feeding Frame(B)
Feeding Frame(B)
Pressure Guide(B) Pressure Guide(B)
Feeding Frame(A)
↓
↓
↓
↓
↓
↓
↓
↓
34~95mm
95~130mm
B. For electronic type
1) Attach the pressure adjuster② to the rear side of the table leg using the screw.
2) Connect the air hose③ to the quick joint socket②.
3) Assemble the quick joint socket② and the quick joint plug④.
4) Connect the air hose⑤ as in the figure and connect it to the reverse device solenoid entrance.
5) Open the finger valve⑥ and pass the air to move in.
6) Pull the pressure adjuster① handle for the reverse device in the arrow direction. When it is turned in
the (+) direction, the pressure increases. When it is turned in the (-) direction, the pressure
decreases. Adjust the air pressure at the appropriate level of 0.5~0.55MPa (5~5.5Kgf/㎠).
[ Fig. 8 ]
Solenoid Valve for
Reverse Device
(0.5~0.55MPa)
Handle
If the air pressure of the pressure adjuster for the reverse device decreases in the middle of use
(3Kgf/㎠㎠or below), error message will be displayed and the machine will stop its operation.
Caution
When closing the finger valve after use, the remaining air inside the valve will be released.
Therefore, the air pressure is displayed 0 MPa (0 Kfg/㎠㎠).
Note

7799
3) Adjust the precise position by moving the pressure guide (A) and (B) to the arrow direction
according to the available sewing range for label.
4) Attach the feeding frame (A) and (B) to the feeding frame base.
Adjust the precise position by moving the width of label to the arrow direction.
[ Fig. 11 ]
Pressure Guide(A)
Pressure Guide(A)
Pressure Guide(A)
Feeding Frame(A)
Feeding Frame(A)
Pressure Base
Pressure Base
Pressure Guide(B)
Feeding Frame(B)
Feeding Frame(B)
Label
Label
↔↔
↔↔
5. Removing the Inverting Clamp Devices
1) Remove the inverting clamp devices when the machine is worked with standard specification.
2) Remove the inverting air tube ① and ② from one-touch juncture and straight union.
3) Unfasten the fixing screws and take off the parts for the inverting clamp devices.
[ Fig. 12 ]
①
②
Yellow
Black
Straight Union
As seen in the fig. 9, if the pressure guide (A) and (B) is interfered with the reversal crank since
the width of label is too small, remove the pressure guide (A) and (B).
Caution

771100
3
Inverting Clamp Device of SPS/A-1811 Series
1. Installing the Inverting Clamp Devices
1) Exchange the up-feed plate and low-feed plate into
up-feed plate for reversal and low-feed plate for
reversal.
2) Attach the inverting clamp devices to the feed
bracket as seen in the fig. 12.
3) Attach the wiper for the inverting clamp devices.
[ Fig. 13 ]
[ Fig. 14 ]
2. Adjusting the Wiper Parts
1) Unfasten the crank fixing screw① when a needle is stopped upward.
2) Adjust the wiper crank ② for wiper and needle to be apart from about 40mm.
3) Fasten the wiper crank fixing screw ①.
4) Unfasten the wiper fixing screw ③ and adjust it for wiper tail and needle tip to be apart from
about 1mm, then fasten the wiper fixing screw ③.
[ Fig. 15 ]
①②
②
1mm
40mm
③
↓
↓
If a position of wiper is not proper, the wiper can be interfered with needle or inverting clamp
devices during operating, therefore, precise operation can not be a chieved.
Caution

771111
1) Unfasten the fixing screw ① and nut ②, then turn
the adjusting screw ③ clockwise until the front side
of reversal feeding frame goes down.
2) After adjusting, fasten the fixing screw ① and nut
②.
At this time, when the front tail of reversal feeding
frame is in accord with the surface of needle plate,
adjust the front tail to be 2mm higher than the
surface of needle plate.
3. Adjusting the Inverting Presser Plate
Feeding Frame
To prevent from lack of pressure at front area of
reversal feeding frame during reversal working, adjust
the front part of reversal feeding frame to be lower
than back part.
771100
[ Fig. 17 ]
③
②
①
Inverting
Presser
plate Needle plate
upper part
2mm
↘
↘
5) For using the wiper, press the wiper operation
switch ① and for not using it, press the wiper
operation switch ①.
[ Fig. 16 ]
Wiper Off
Wiper ON
Wiper On/Off Switch ①
If the ascending quantity of back side end of reversal feeding frame is small, lack of pressure on
the front side can be happened, and if the ascending quantity is large, the reversal crank does not
turn and the reversal feeding frame does not ascend.
Caution

771122
4. Adjusting the Middle Stop Position of Reversal Feeding Frame
Adjust the middle for easy working stop position of reversal feeding frame to fit with the position of
sewing materials. Adjust the gap between reversal feeding frame and sewing materials to be 1mm.
1) Unfasten the cylinder stroke adjusting nut ①.
2) Turn the cylinder bracket fixing nut ② for the middle stop position to be placed a little higher
than sewing materials. If the cylinder bracket fixing nut ② is turned to the A direction, the
middle stop position will be lower.
3) Fasten the cylinder stroke adjusting nut ① tightly.
[ Fig. 18 ]
5. Adjusting the Position of the Inverting Clamp Devices Crank
1) Turn the nut ① to the end of arrow direction.
2) Attach the reversal cylinder knuckle ② to the reversal cylinder ③.
3) After unfastening the reversal rack hinge screw ④, reverse the reversal crank ⑤.
4) If you turn the nut ① to the spanner direction, the several cylinder shaft will turn and the
position of reversal crank ⑤ will to change.
5) Turn the nut ① to the opposite direction of arrow to let the reversal crank ⑤ reverse with
balance for right and left, then fix the reversal cylinder knuckle ②.
④
②
①
③
⑤
[ Fig. 19 ]
①②
A
B
If the position of reversal crank is not adjusted, the reversal crank can be interfered with reversal
feeding frame when reversing.
Caution

771133
7. Removing the Inverting Clamp Devices
1) Remove the inverting clamp devices when using the standard specification or adjusting X-Y
preciously.
2) Remove the inverting air tubes ① and ②, and one-tough juncture from the straight union.
3) After unfastening the fixing screw, take off the inverting clamp devices (unit).
6. Adjusting the Label Guide
1) Attach the label guide as seen in the fig. 19.
2) After unfastening the fixing screw ①, adjust the position of label guide (A) to fit with the
left end of label, then fasten the fixing screw ①.
3) After unfastening the fixing screw ②, adjust the position of label guide (B) to fit with the upper
end of label, then fasten the fixing screw ②.
[ Fig. 20 ]
[ Fig. 21 ]
①
②
Yellow
Black
Straight Union
②
②①
①
Label Guide(C)
Label Guide(A)
Upper Feed Plate
Label Guide(B)
In case of using small sized label, use the label guide (C) since the label guide (A) can be
interfered with the reversal devices.
Caution
In case of using label guide, attach the accessory sponge to the lower part of up-feed plate.
Caution

771144
4
SPS/B-1507 Series Inverting Clamp Devices
1. Specifications
Division
Sewing area
Sewing speed
Width of stitch
Using needle
Stroke on the needle bar
Hook
Bobbin case
Bobbin
Presser foot stroke
Amount of Presser foot increase
Amount of feed plate increase
How to transfer feed plate
Function to emergent pause
Selection of patter
Method of saving
Memory backup
2nd reset function
Maximum speed
Safety device
Motor
Power consumption
Proper temperature for mechanical use
Proper humidity for mechanical use
Electric power
Air pressure
SPS/B-1507HJ-23 (Direct Motor, Mobile Reversal Unit)
X(Horizontal) * Y (Longitudinal) : 150mm x 70mm
Maximum 2,500spm (width of stitch: less than 3mm)
0.1~12.7mm
DP *17, DP *5
41.2mm
Hook against reversal rotation (for perfect stitch)
Bobbin case for hook against reversal rotation (for perfect stitch)
Bobbin for against hook
Standard 4mm
Maximum 20mm
Standard 20mm
Transfer by means of stepping pulse motor
Capable of pausing for emergency during sewing
Capable of selecting a desired pattern number which ranges in 1~999.
USB flash drive
Capable of saving working points when the work stops due to blackout.
Capable of setting 2nd reset using Jog Key.
Capable of limiting speed at the scope of 200~2,500spm by external switch.
Emergent stop, speed limitation
Motor direct AC, Servo motor
600VA
5C~40C
20%~80%
Single phase current: 100~240, three-phase current: 200~44V, 50/60Hz
4~4.5kgf/cm
2
(0.39~0.44Mpa)

771155
2. Structure of unit
[ Fig. 22 ]
⑧
④
①
⑨
⑩
②
③
⑦
⑥
⑤
⑪
①Reversal base/ presser ⑦Sewing material clamp cylinder
②Reversal rotation crank ⑧Slider base/ holder
③Reversal rotation cylinder ⑨Upper-feed plate
④Reversal clamp cylinder ⑩Lower-feed plate
⑤Feed cylinder before /after reverse ⑪Feed guide shaft
⑥Feed bracket

771166
3. Installation of machine
1) How to attach presser plate sheet
Attach the presser plate sheet on the side
which slider base and presser plate are met
as shown the Picture.
2) How to control slider base sag
Change the presser plate and the slider base
holder to adjust and assemble clamp cylinder
for sewing material. Then adjust oil sag for
feed between the feed bracket and the presser
plate.
3) How to change reversal presser plate
When the reversal presser plate is required to
change following the change of the size of
sewing material, loosen the screw for reversal
presser plate (two screws) to change the
plate. Then reassemble the presser plate.
(Tools:
‘─’shaped driver / size of screw: 9/64”n=40
4) How to adjust the position (height) of
reversal unit and upper feed plate
When the position (height) of upper feed
plate and reversal presser plate is required to
change, loosen and adjust screw of feed plate
clamp and reversal base.
slider base/holder
reversal presser base
reversal presser plate
screw for reversal
presser plate
Screw for clamp cylinder for
sewing material (Adjusting oil
sag between slider base/
presser plate)
clamp cylinder for sewing material
•Reversal presser plate is applied in a size of the
minimum sewing material when delivered. Please
be noted that when a provisional presser plate is
placed, interference between the foot presser and
the reversal presser base occurs
Caution
↔
17.8mm
2mm 2mm
Presser plate sheet
presser
plate
presser plate
To the face plate
①②
[ Fig. 23 ]
[ Fig. 24 ]
[ Fig. 25 ]
[ Fig. 26 ]
Adjustment of
height of reversal unit
(Presser plate)
Adjustment of position
(front and rear) of
reversal unit
(Presser plate)
Adjustment of
height of upper
feed plate.

771177
5) How to control operating speed of reversal unit
Turn clockwise the knob② of speed controller① of Solenoid valve attached to the lower part of
table as shown in the below picture in order to lower the speed. Turning counterclockwise is to
accelerate the speed. Adjust the proper speed and then fix with the screw③.
①
②
③
C
A
A. Control the rotation speed of reversal cylinder
B. Control the speed feed cylinder after/before reversal unit
C. Control pressure of reversal unit’s presser
B
6) How to use the stroke switch
ⓐ Check out that parameter (Function no: 60) related to general sewing is set at ‘4’
If not, set the parameter at ‘4’(Refer to’Change of Parameter for General Sewing’of manual)
ⓑ Stroke switch for three strokes is provided: Right stroke① is for operating upper feed plate, middle
stroke② is for operating reversal press plate, and left stroke③ is for starting sewing.
ⓒ How to use
① Lower the upper feed plate by pressing right stroke① to fix the position of sewing material.
② When the sewing material is properly positioned, press middle stroke② to lower reversal presser
plate and then fix sewing material. (In order to change the position of sewing material, press
middle stroke or right stroke to the full once again. Then it goes up to the initial position.
③ When upper feed plate goes down to the bottom, press left stroke③ to start sewing.
①②③①②③①②③①②③
[ Fig. 27 ]
[ Fig. 28 ]

771188
5
The Use of Inverting Functions
They are used when inverting clamp devices are available. During programming the patterns, pay
attention to that inverting clamp is interfered with needle bar, or inverting cylinder drive part is
interfered with needle bar. There are two ways for inputting inverting codes (the orders to drive
inverting devices), one is to call the already programmed pattern to add the inverting codes and the
other is to program newly.
1. Pattern Programming by Using the Inverting Code
<< Main Menu>>
2. Program
3. Bobbin Wind
4. Machine Test
ORIGIN
X:00000A N:00000
Y:00000A
Function Code?
004:JUMP
X:?????
Y:?????
N:001
JUMP NONE
X:?????A N:000??
Y:?????A
Function Code?
Program Starting Ponit
Sewing Starting Point
Sewing Finishing
Point
Input the Inverting Code as ″1″
A
B
P1 P6
P2
P5
Jump
(0,0)
P3
P4
① Insert a USB flash drive into the USB terminal.
② Press a MODE key.
③ By using Arrow Keys ▲▼ , move to “2. Program”
menu, then press ENTER key. At this time, the
upper feed plate descends and move to the origin.
④ After pressing JUMP key, move to the A point by
pressing Arrow Keys. Then press PNT SET key.
⑤ If you press EXE key, the machine operates pattern
date, then upper feed plate moves according the
operated data.

771199
<Function Code>
CODE No : 001
SEC-ORG NONE
X:?????A N:000??
Y:?????A
Function Code?
004:JUMP
X:?????
Y:?????
N:001
JUMP NONE
X:?????A N:000??
Y:?????A
Function Code?
007:LINE
WIDTH:030[0.1mm]
007:LINE
X:?????
Y:?????
N:003
LINE NONE
X:?????A N:00???
Y:?????A
Function Code?
⑥ After pressing CODE key, set up the 2nd origin by
pressing digit keys, [0][0][1].
⑦ Press ENTER key.
⑧ After pressing JUMP key, move to the sewing start
point P1, by pressing Arrow key. Then press PNT
SET key.
⑨ If you press EXE key, the machine operates pattern
data, then upper feed plate moves according the
operated data.
⑩ After pressing LINE key, input the stitch width by
using digit keys, then press ENTER key.
(For example, if you want to set up 3mm as stitch
width, input [0][3][0].)
⑪ Move to the P2, P3, and P4 by using Arrow keys,
then press PNT SET key each time to input the
coordinates of each corner.
⑫ If you press EXE key, the machine operates pattern
data, then upper feed plate moves according the
operated data.

772200
⑬ After pressing CODE key, input the inverting code by
pressing digit keys [0][4]and [9].
⑭ Press ENTER key. Operate the inverting cylinder by
pressing digit key, 1.
⑮ After confirming, input the inverting code by pressing
ENTER key.
⒃Program P5 and P6 by using LINE.
⒔Press Trim key to input trimming code.
“000 : TRIM”appears on the screen, then the
screen on the right appears again.
⒕ After pressing JUMP key, move to the B point by
using digit keys. Then, press PNT SET key.
⒖ If you press EXE key, the machine operates pattern
data, then upper feed plate moves according the
operated data.
<Function Code>
CODE No : 049
049:REV SET
POS : 1[0/1]
REV SET NONE
X:?????A N:00???
Y:?????A
Function Code?
007:LINE
X:?????
Y:?????
N:002
TRIM NONE
X:?????A N:00???
Y:?????A
Function Code?
004:JUMP
X:?????
Y:?????
N:001
JUMP NONE
X:?????A N:00???
Y:?????A
Function Code?