Sunwoda CIESS Series User manual

User Manual
Rechargeable Li-ion Battery System
Model: CIESS series
Sunwoda Energy Technology Co.,Ltd.
Version No. A01 Release Date:2023-6-28


User Manual
Content
1Safety instruction ........................................................... 1
1.1 Safety precaution........................................................ 1
1.1.1 Personal safety .................................................... 1
1.1.2 Electrical safety ................................................... 2
1.1.3 Environmental safety ............................................... 2
1.1.4 Mechanical safety.................................................. 3
1.1.5 Battery safety ..................................................... 3
1.2 Symbols interpretation ................................................... 4
2System Introduction ......................................................... 5
2.1 System introduction ..................................................... 5
2.2 Structural composition ................................................... 5
2.2.1 System Introduction ................................................ 6
2.2.2 Battery modules Introduction......................................... 8
2.2.3 Main control module introduction ..................................... 8
2.2.4 Nameplates Introduction ............................................ 9
3System Installation ......................................................... 10
3.1 Installation precautions .................................................. 10
3.2 Pre installation inspection ................................................ 11
3.3 Installation............................................................ 13
3.3.1 Installation preparation............................................. 13
3.3.2 Installation guidance .............................................. 13
3.4 Cable connection....................................................... 15
3.4.1 Grounding ...................................................... 16
3.4.2 AC cable connection .............................................. 17
3.4.3 DC cable connection .............................................. 19
3.4.4 Communication connection ......................................... 20
4 Operating Instructions....................................................... 20
4.1 Inspection before power on............................................... 20
4.2 System startup......................................................... 21
4.3 Indicator lights introduction .............................................. 22
4.4 System monitoring settings ............................................... 23
4.5 System Shutdown ...................................................... 30
5Maintenance and Common Fault Handling ...................................... 32
5.1 Daily maintenance...................................................... 32
5.2 Battery Fault Handling .................................................. 32
6Transportation and Storage ................................................... 34
6.1 Transportation requirements .............................................. 34
6.2 Storage requirements.................................................... 35
Appendix: Technical Specification Parameter Table................................... 37

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1Safety instruction
Before transportation, storage, installation, operation, use, or maintenance of equipment, please
carefully read and properly store this manual and strictly follow the safety precautions required by
the manual content for operation. The safety precautions mentioned in this manual are only a
supplement to local safety regulations.
The "danger", "warning", "caution", and "instructions" in the manual do not represent all safety
precautions that should be followed. You are also required to comply with relevant international,
national, or regional standards, as well as industry practices. Our company does not assume any
responsibility for violating safety operation requirements or violating safety standards for the design,
production, and use of equipment.
The equipment shall be used in an environment that meets the requirements of the design
specification; otherwise, equipment failure, equipment function abnormality, or component damage
may be caused, which is not within the scope of equipment quality assurance. Otherwise, our
company shall not be liable for compensation for potential personal injury, property damage, etc.
All operations, such as transportation, storage, installation, operation, use, and maintenance,
should comply with applicable laws, regulations, standards, and normative requirements. It is not
allowed to study the internal implementation logic of the device in any way, obtain the source code
of the device software, infringe intellectual property rights, or to disclose the results of any device
software performance testing.
Our company shall not be liable for any of the following situations or their consequences:
● Equipment damage caused by earthquake, flood, volcanic eruption, debris flow, lightning strike,
fire, war, armed conflict, typhoon, hurricane, tornado, extreme weather, force majeure,
● Not operating within the usage conditions specified in this manual,
● The installation and usage environment do not comply with relevant international, national, or
regional standards,
● Failure to follow the operating instructions and safety warnings in the product and documentation;
● Unauthorized disassembly, modification of products, or modification of software codes;
● The materials and tools you provide do not meet the requirements of local laws, regulations, and
relevant standards.
● Damage caused by negligence, intent, gross negligence, improper operation, or non-company
reasons by you or a third party.
1.1 Safety precaution
1.1.1 Personal safety
Dangerous
Live operation is strictly prohibited during the installation process. It is prohibited to install
or remove cables with electricity. When the cable core comes into contact with the
conductor, it may generate electric arcs, sparks, or explosions, which can lead to fire or
personal injury.
When the equipment is electrified, the non-standard and incorrect operation may cause fire,
electric shock, or explosion, leading to personal injury or property damage.

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1.1.2 Electrical safety
Dangerous
Before making electrical connections, please ensure that the equipment is not damaged;
otherwise, it may cause an electric shock or fire.
Unstandardized and incorrect operations may cause accidents such as fires or electric
shocks.
During the operation, it is necessary to prevent foreign objects from entering the interior of
the equipment; otherwise, it may cause short circuit faults or damage to the equipment, load
power reduction or power loss, and personal injury.
Warning
When installing equipment that needs to be grounded, a protective ground wire must be
installed first; When dismantling equipment, the protective ground wire must be removed
last.
1.1.3 Environmental safety
Dangerous
It is strictly prohibited to place the equipment in a flammable, explosive gas, or smoke
environment, and any operation is prohibited in this environment.
It is strictly prohibited to store flammable and explosive materials in the equipment area.
It is strictly prohibited to place the equipment near a heat source or fire source, such as smoke,
fire, a candle, a space heater, or other heating equipment. Heating of the equipment may cause
equipment damage or fire.
During operation, special insulation tools must be used to avoid electric shock injuries or short
circuit faults. The insulation’s ability to withstand voltage levels must meet the requirements of
local laws, regulations, standards, and specifications.
Warning
The equipment should be installed in an area far away from liquids, and it is strictly
prohibited to install it below water pipes, air vents, and other locations that are prone to
condensation; It is also strictly prohibited to install it below the air conditioning outlet,
ventilation outlet, machine room outlet window, and other locations that are prone to water
It is strictly prohibited to wear easily conductive objects such as watches, bracelets, bangles,
rings, necklaces, etc. during the operation to avoid being burned by electric shock.
During operation, special insulation tools must be used to avoid electric shock injuries or
short circuit faults. The insulation’s ability to withstand voltage levels must meet the
requirements of local laws, regulations, standards, and specifications.
Warning
Special protective equipment must be used during the operation process, such as wearing
protective clothing, insulated shoes, goggles, safety helmets, insulated gloves, etc.

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leakage, to prevent liquid from entering the equipment and causing equipment malfunction
or short circuit.
When the equipment is running, do not block the ventilation openings, heat dissipation
systems, or use other items to cover it to prevent high temperature damage to the equipment
or ignition.
1.1.4 Mechanical safety
Dangerous
High-altitude operations must wear safety helmets, safety belts, or waist ropes tied to sturdy
structural components. It is strictly prohibited to hang on moving unstable objects or metal
with sharp edges to prevent hook slipping and falling accidents.
Warning
The tools must be fullyprepared and inspected by a professional organization tobe qualified.
It is prohibited to use tools that have scars, fail the inspection, or exceed the inspection
validity period, to ensure that the tools are firm and not overloaded.
Before installing the equipment into the cabinet, first make sure that the cabinet is fixed to
avoid tilting and collapsing due to an unstable center of gravity, which may cause injuries
to installation personnel and equipment damage.
When pulling equipment out of the cabinet, be careful to install equipment that may be
unstable or heavy inside the cabinet to avoid being crushed or crushed.
It is strictly prohibited to drill holes in the equipment. Drilling holes can damage the sealing,
electromagnetic shielding performance, internal components, and cables of the equipment,
and the metal chips generated by drilling holes entering the equipment can cause circuit
board short circuits.
1.1.5 Battery safety
Dangerous
It is strictly prohibited to short-circuit the positive and negative terminals of the battery;
otherwise, it may cause a short circuit in the battery. The short circuit of the battery will
generate a large current and release a large amount of energy in an instant, causing the
battery to leak liquid, smoke, release combustible gas, thermal runaway, fire, or explosion.
To avoid short circuits in the battery, live maintenance is not allowed.
Do not expose the battery to high-temperature environments or around heating equipment,
such as high-temperature sunlight, a fire source, a transformer, a space heater, etc.
Overheating of the battery may cause leakage, smoke, the release of combustible gas,
thermal runaway, fire, or explosion.
It is strictly prohibited for the battery to be subjected to mechanical vibrations, falls,
collisions, hard objects piercing, and pressure impacts; otherwise, it may cause battery
damage or fire.

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It is strictly prohibited to disassemble, modify, or damage the battery (such as by inserting
foreign objects, squeezing by external force, immersion in water or other liquids), so as to
avoid liquid leakage, smoke, release of combustible gas, thermal runaway, fire, or explosion
of the battery.
It is strictly prohibited for battery terminals to come into contact with other metal objects,
as it may cause heating or electrolyte leakage.
Warning
When installing and testing batteries, fire protection facilities such as fire sand and carbon
dioxide fire extinguishers must be equipped in accordance with construction standards and
specifications. Before putting into operation, it is necessary to ensure that fire-fighting
facilities that comply with local laws, regulations, and regulatory requirements are in place.
The battery should be installed in an area far away from liquids, and it is strictly prohibited
to install it below areas prone to water leakage such as air conditioning outlets, ventilation
vents, machine room outlet windows, and water pipes, to prevent liquid from entering the
equipment and causing equipment malfunction or short circuit.
After the battery is discharged, it should be charged in a timely manner; otherwise, it may
cause damage to the battery due to over-discharge.
1.2 Symbols interpretation
Wait for 5 minutes after power
outage to ensure complete
discharge of the machine!
5 m in
Attention! Due to the danger
caused by not following the
requirements, it may lead to
moderate or minor personal injury,
as well as product damage!
Danger: High voltage
danger! Be careful of
electric shock!
No Smoking or Fireworks!
No stepping!
High temperature at the
equipment air outlet, be careful
when touching!
Recyclable!
This device cannot be discarded
together with other household
waste and must be sent to an
appropriate institution for
recycling and recycling!
Do not tilt or invert this
face upwards!
Please read the manual
carefully before use!
Protective grounding!
Grounding general
identification!

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2System Introduction
2.1 System introduction
The CIESS series small integrated outdoor energy storage system adopts a modular design, which is
easy to integrate, deploy, and expand, ensuring user system security. It can be used for various
application scenarios such as peak shaving and valley filling, spontaneous self-use, demand
management, off-grid backup, and optical storage and charging.
Figure 2-1 Typical Application Scenarios
This document mainly introduces the product introduction, installation, setup, maintenance, and
technical parameters of the CIESS series small industrial and commercial energy storage battery
system. The energy storage battery system mainly consists of a battery module, a main control module,
a battery cabinet, and an energy storage inverter (optional).
2.2 Structural composition
The CIESS energy storage system adopts a modular design framework, which installs battery
modules, main control modules, distribution components, and energy storage inverters (optional) as
components for easy replacement.

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2.2.1 System Introduction
Figure 2-2 System Appearance
(1) Operation indicator light (2) Air conditioning (3) Emergency stop button (4) Base
(5) Lifting ring (6) Alarm indicator (7) PCS (optional) (8) On/Off button (9) Wiring
cover plate (optional)

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Figure 2-3 System composition diagram
(1) Smoke sensor (2) Battery module (3) Fire protection module (4) Main control module
(5) Data module (6) Positive and negative copper bars (7) terminal blocks (8) outlet holes
Figure 2-4 Inverter Appearance
*Note: Please refer to the actual product
(1)DC Switch (2)Power on/off button (3)Inverter Indicators (4)LCD display
(5)Function Buttons (6)Wi-Fi Interface

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2.2.2 Battery modules Introduction
Figure 2-5 Appearance diagram of battery module
(1) Positive and negative terminal (2) Link A (3) Link B (4) Ground
Order
Definition
illustration
1
Positive and
negative terminal
Battery positive and negative output terminals
2
Link A
Daisy Chain 1 Communication Port
3
Link B
Daisy Chain 2 Communication Port
4
grounding
Grounding protection point
2.2.3 Main control module introduction
Figure 2-6 Appearance diagram of the main control module
(1)BAT+ (2)BAT- (3)air switch (4)COM1 (5)COM2 (6)LED
(7)ETH (8)Link A (9)Link B (10)functional interface (11)INV+
(12)INV- (13)grounding

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Order
Definition
illustration
1
BAT+
Battery positive input terminal
2
BAT-
Battery negative input terminal
3
air switch
Isolation switch on/off DC main circuit
4
COM1
CAN communication line and parallel braided wire interface
5
COM2
CAN communication line and parallel braided wire interface
6
LED
Reserved LED light board wiring port
7
ETH
Ethernet interface
8
Link A
Daisy Chain 1 Communication Port
9
Link B
Daisy Chain 2 Communication Port
10
functional
interface
24V output, power button interface, air conditioning
communication interface, data module power supply and
communication interface, emergency stop detection interface,
access control detection interface, smoke detection interface
11
INV+
Connect PCS positive pole
12
INV-
Connect PCS negative pole
13
grounding
Grounding protection point
2.2.4 Nameplates Introduction
The following nameplate is for reference only, please refer to the actual product.
Product Name and Model
Product technical parameters
Product safety symbols and certification marks
Serial number and contact information

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3System Installation
3.1 Installation precautions
Before starting the installation, please follow the following instructions:
Determine whether the ambient temperature at the installation site is within the specified
range of -20 ℃ to+55 ℃ (recommended to be between 0 ℃ and 40 ℃).
The battery system needs to be installed on the ground with sufficient gravity and flatness.
If the ground does not have sufficient support and flatness, it needs to be ensured through
other means (such as making a foundation, adding load-bearing plates, etc.).
Avoid installing near high-temperature heat sources or low-temperature cold sources.
Avoid installing in areas with extreme changes in ambient temperature.
Avoid installing in strong interference environments.
Avoid installing in areas where children can come into contact.
Avoid installing in areas prone to water accumulation.
Please do not place flammable, explosive, or corrosive materials around the equipment.
Please ensure that there is carbon dioxide, Novac1230, or FM-200 fire extinguishers near
the equipment. When extinguishing a fire, please use a recommended material fire
extinguisher, and do not use water or ABC dry powder fire extinguishers for extinguishing
the fire; Firefighters must wear protective clothing and self-contained breathing apparatus.
The installation location is well-ventilated and away from flammable and explosive
materials. It is prohibited to install and operate in a salt spray environment.
Before installation, the battery system needs to be transported to the installation location. To
avoid personal injury or equipment damage during the transportation process, please pay
attention to the following:
1.Please equip corresponding personnel and tools according to the weight of the equipment
to prevent it from exceeding the weight range that can be carried by the human body and
injuring personnel.
2.Please ensure that the equipment is balanced during transportation to avoid falling.
The installation location of the product should be kept away from sunlight, rain, snow, etc.
as much as possible.
The product must not be tilted or placed on its side.

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3.2 Pre installation inspection
Before installation, please check whether the machine appearance is intact and whether the parts in
the accessory package are consistent with the list.
NO.
Picture
Material Name
Specification Model
QTY.
1
Energy storage
battery system
CIESS series energy storage
battery system
1
2
Expansion bolt
M12X80 carbon steel coated
with white zinc
4
3
PCS positive power
line
10269, 6WA, 1.72M, red
2
4
PCS negative power
line
10269, 6WA, 1.72M, black
2
5
Control box to
PCS communication
cable
2 meters of Category 5
network cable
1
6
Cable tie
YJ-120 2.5 * 120mm nylon
white
30

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7
Cover Wire Board
Assembly
1
8
PCS_ Bracket
2
9
Shroud-1
2
10
Shroud-2
2
11
Cable tie board
2
12
Stainless steel
combination screw
M4 * 16
8
13
Hexagonal head bolt
M10 * 25
4
14
M6 * 14 cross
recessed hexagonal
head bolt, spring
washer and plain
washer assembly
30
15
Spring pad M10
4
16
Flat washer M10
4
17
General Certificate
of Conformity
General Certificate of
Conformity
1

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18
User's manual
English
1
19
Desiccant
20g
4
3.3 Installation
3.3.1 Installation preparation
The cabinet is installed on the ground and against the wall, with a base height greater than 200mm.
Maintain good ventilation on both sides, and the minimum gap between both sides and the top
should not be less than Figure 3-1. When installing PCS on the right side of the cabinet, the gap
should be greater than 1000mm.
Figure 3-1 Installation diagram
3.3.2 Installation guidance
Step 1: Floor-mounted installation of the cabinet, using expansion bolts to secure the cabinet to the
base, with a base bearing capacity of >2000 Kg.
The size of the base opening is shown in Figure 3-2:

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Figure 3-2 Cabinet Base Hole Size Diagram
Step 2:According to the size diagram of the base opening, use an impact drill to drill holes at the
opening position. The diameter of the hole is 14mm, and the depth is about 80mm. Tap the expansion
bolt into the hole.
Step 3:Use a forklift to move the cabinet, align the holes on the cabinet with the base bolts, fix the
nuts of the expansion bolts, install the front and rear cover plates of the base, and complete the fixed
installation of the cabinet.
Figure 3-3 Schematic diagram of Figure 3-4 Schematic diagram
cabinet installation and placement of cabinet installation completion

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Step 4: Install the inverter bracket and cable tie board bracket, install the inverter on the bracket
and fix it.
Figure 3-5 Installation diagram of inverter
Step 5: After the electrical cables are connected, tie the wires to the cable tie board and fix them,
then install the cable cover board component. Finally, install the cover plates around the
base.
Figure 3-6 Installing the Base Cover Plate
3.4 Cable connection
Before connecting electrical cables, please ensure that all switches and higher-level switches
on the main control box are disconnected. Using cables in high-temperature environments may
cause aging and damage to the insulation layer, and the distance between the cable and the periphery
of the heating device or heat source area should be at least 30mm.
Before connecting the electrical cables, please check whether the cables between the battery
modules are properly connected according to the following electrical connection diagram.

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Figure 3-7 Battery Module Cable Connection Diagram
When making electrical connections, the protective ground wire must be connected first; When
dismantling equipment, the protective ground wire must be removed last.
3.4.1 Grounding
The grounding cable should be connected to the public grounding bar on the grid side to prevent
electric shock. The recommended wire specifications for equipment grounding cables are as follows.
Model
Wire Size/Requirements
Cable(mm
2
)
CIESS series energy storage
battery system
3AWG
Yellow-green two-color cable
M6Ring terminal
25
Connect one end of the grounding wire ring terminal to the grounding point on the top of the cabinet,
and the other end to a common grounding point.

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Figure 3-8 Cabinet Ground Wire Connection
3.4.2 AC cable connection
Please wire according to local electrical regulations and connect the external PE wires of the
system together, as shown in Figure 3-9.
Figure 3-9 External Wiring Diagram
Before making AC input/output connections, ensure that the AC power supply is
disconnected and the battery is turned off.
The recommended wire specifications for AC input/output cables are as follows:
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