Super Handy GUT007 User manual

Instruction Manual
REV 01/29/19
WARNING:
Read carefully and understand all INSTRUCTIONS before operating. Failureto follow the safety
rules and other basic safety precautions may result in serious personal injury.
Save these instructions in a safe place and on hand so that they can be read when required.
Keep these instructions to assist in future servicing.
550-LB. & 1100-LB. Mini Lever Hoist

TECHNICAL DETAILS
550-lb. & 1100-lb. Mini Lever Hoist is versatile and can be used for ship-building, power plants,
and construction-sites for installing machinery, lifting goods, and dragging loads in narrow and
difficult angles.
IMPORTANT SAFETY INFORMATION
WARNING
1. Read and understand all instructions. Failure to follow all instructions may result in serious
injury or property damage.
2. The warnings, cautions, and instructions in this manual cannot cover all possible conditions
or situations that could occur. Exercise common sense and caution when using this tool.
Always be aware of the environment and ensure that the tool is used in a safe and responsi-
ble manner.
3. Do not allow persons to operate or assemble the product until they have read this manual
and have developed a thorough understanding of how it works.
4. Do not modify this product in any way. Unauthorized modification may impair the function
and/or safety and could affect the life of the product. There are specific applications for
which the product was designed.
5. Use the right tool for the job. DO NOT attempt to force small equipment to do the work of
larger industrial equipment. There are certain applications for which this equipment was
designed. This product will be safer and do a better job at the capacity for which it was
intended. DO NOT use this equipment for a purpose for which it was not intended.
6. Industrial or commercial applications must follow OSHA requirements.
WORK AREA SAFETY
1. Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work
areas may put you dangerously close to cutting tools and rotating parts.
2. Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the
presence of flammable liquids, gases, or dust. The product can create sparks, which may
ignite the flammable liquids, gases, or dust.
3. Do not allow the product to come into contact with an electrical source. The tool is not
insulated and contact will cause electrical shock.
4. Keep children and bystanders away from the work area while operating the tool. Do not
allow children to handle the product.
5. Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in
your work area. Some of these hazards may be hidden from your view and may cause
personal injury and/or property damage if contacted.
PERSONAL SAFETY
1. Stay alert, watch what you are doing, and use common sense when operating the tool. Do
not use the tool while you are tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating the tool may result in serious personal injury.
2. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts. Air vents on the tool often cover moving parts and should be
avoided.
TECHNICAL
DETAILS
IMPORTANT SAFETY
INFORMATION
EXPLODED AND
PARTS LIST
OPERATING
INSTRUCTIONS BEFORE EACH USEMAINTENANCE
E1
Item No.
GUT007
GUT008
Rated Capacity
550 lb.
1100 lb.
Lift Height (ft.)
5
5
Head Room (in.)
8-1/4
10
Load Chain Dia. (mm)
4
4.3

3. Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant
safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a
dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust
collection systems, and hearing protection when appropriate. This applies to all persons in
the work area.
4. Do not overreach. Keep proper footing and balance at all times.
5. Do not use the tool when tired or under the influence of drugs, alcohol or medication.
6. Remove keys or wrenches before connecting the tool to an air supply, power supply, or
turning on the tool. A wrench or key that is left attached to a rotating part of the tool may
cause personal injury.
7. Secure the work with clamps or a vise instead of your hand when practical. This safety
precaution allows for proper tool operation using both hands.
HOIST USE AND CARE
1. Do not force the hoist. Products are safer and do a better job when used in the manner for
which they are designed. Plan your work, and use the correct product for the job.
2. Check for damaged parts before each use. Carefully check that the product will operate
properly and perform its intended function. Replace damaged or worn parts immediately.
Never operate the product with a damaged part.
3. Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled
with the power switch is dangerous and must be repaired by an authorized service represen-
tative before using.
4. Disconnect the power/air supply from the product and place the switch in the locked or off
position before making any adjustments, changing accessories, or storing the tool. Such
preventive safety measures reduce the risk of starting the tool accidentally.
5. Store the product when it is not in use. Store it in a dry, secure place out of the reach of
children. Inspect the tool for good working condition prior to storage and before re-use.
6. Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating
pressure than the tool itself.
7. Keep guards in place and in working order. Never operate the product without the guards in
place.
8. Do not leave the tool running unattended.
BEFORE EACH USE
1. To prevent serious injury or property damage, read and understand this manual before
operating.
2. To reduce the risk of injury, operate hoist using manual power only.
3. Do not exceed the rated load capacity.
4. Do not use hoist with extension on lever handle.
5. Do not use in a way that causes either hook to be side loaded.
6. Do not use chain hoist as a sling.
7. Do not support load on hook unless hook is designed for tip loading.
8. Do not operate if restricted from forming a straight line from hook to hook in the direction of
loading.
9. Inspect for damaged parts before use. Do not use if damaged.
10. Examine each chain link for damage or weak links before use. Do not operate a hoist with a
twisted, kinked, or damaged chain.
11. Do not lift people, animals, or loads above either.
12. Do not pull chain at an angle.
13. Keep bystanders away while hoist is loaded.
14. Not for use by or around children.
E2
TECHNICAL
DETAILS
IMPORTANT SAFETY
INFORMATION
EXPLODED AND
PARTS LIST
OPERATING
INSTRUCTIONS BEFORE EACH USEMAINTENANCE

OPERATING INSTRUCTIONS
1.To reduce the risk of injury, operate hoist using manual power only.
2. Do not exceed the rated load capacity.
3. Do not use hoist with extension on lever handle.
4. Do not use in a way that causes either hook to be side loaded.
5. Do not use chain hoist as a sling.
6. Do not support load on hook unless hook is designed for tip loading.
7. Do not operate if restricted from forming a straight line from hook to hook in the direction of
loading.
1. Properly seat the suspension hook on the supporting structure at its intended load bearing
point (Figure 1). Do not allow the hook hitch to support any part of the load. Do not apply the
load to the point of the hook (Figure 1).
Figure 1
Correct and incorrect suspension hook attachment
2. Properly seat the sling or other device in the base (bowl or saddle) of the hook (Figure 2). Do
not allow the hook hitch to support any part of the load.
3. Do not apply the load to the point of the hook (Figure 2).
Figure 2
Correct and incorrect hook attachment
E3
TECHNICAL
DETAILS
IMPORTANT SAFETY
INFORMATION
EXPLODED AND
PARTS LIST
OPERATING
INSTRUCTIONS BEFORE EACH USEMAINTENANCE

1. Set the top hook securely.
2. Correctly center the load on the bottom hook. Incorrect loading is dangerous to the operator,
the lever hoist, and the load.
3. Place the selector switch on the handle in the center neutral position. This will allow
free-wheel mode. The chain will only be in the free-wheel mode when there is no load. Take
up slack by pulling on loose or free end or by turning the hand wheel.
4. Move the selector switch to the UP position. Ratchet the lever to raise or pull the load. Do
not overload the lever hoist.
5. To release or lower the load, turn selector switch on the handle to the DOWN position and
ratchet the handle.
MAINTENANCE
Maintain the product by adopting a program of conscientious repair and maintenance in
accordance with the following recommended procedures. It is recommended that the general
condition of any tool be examined before it is used. Keep your tool in good repair. Keep
handles dry, clean, and free from oil and grease. The following chart is based on a normal
operation schedule.
E4
TECHNICAL
DETAILS
IMPORTANT SAFETY
INFORMATION
EXPLODED AND
PARTS LIST
OPERATING
INSTRUCTIONS BEFORE EACH USEMAINTENANCE
Maintenance Interval
Daily before operating
Quarterly (every 3 months)
Annually
Maintenance Point
Inspect the general condition of the hoist. Check for loose screws,
misalignment or binding of moving parts, cracked or broken parts,
and any other condition that may affect its safe operation. If abnormal
noise occurs, have the problem corrected before further use. Do not
use damaged equipment.
1. Keep all moving parts lubricated at all times. Use common gear oil.
For best results, the load chain should be cleaned with an acid free
cleaning solution prior to lubrication.
2. The hoist should be clean and dry, and the load chain and all other
exposed metal should be well lubricated when storage.
3. The hoist should be covered or brought inside after using outdoor.
The possibility of corrosion on components of the hoist increases for
installations where salt air and high humidity are present. Make
frequent and regular inspections of the hoist’s condition and
operation when using it outdoors.

EXPLODED AND PARTS LIST
E5
TECHNICAL
DETAILS
IMPORTANT SAFETY
INFORMATION
EXPLODED AND
PARTS LIST
OPERATING
INSTRUCTIONS BEFORE EACH USEMAINTENANCE

E6
TECHNICAL
DETAILS
IMPORTANT SAFETY
INFORMATION
EXPLODED AND
PARTS LIST
OPERATING
INSTRUCTIONS BEFORE EACH USEMAINTENANCE
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Description
Snap Ring
Hand Wheel
Stop Knob
Snap Ring 1
Lever Handle Assembly
Hex Head Screw
Rubber Grip
Change Over Gear
Bushing
Acorn Nut
Nut
Brake Cover
Disc Hub
Twisting Spring
Friction Disc
Ratchet Disc
Snap Ring
Pawl
Pawl Spring
Brake Seat
Lever Side Plate Assembly
Guide roller
Load Sheave
Q’ty
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2
2
2
1
1
2
1
Part No.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Description
Stay Bolt II
Support
Top Hook Assembly
Safety Latch Assembly
Top Hook Shaft
Stay Bolt
Stripper
Pin
Gear Side Plate
Gear Cover
Socket Head Screw
Socket Head Screw
Load Chain
End Chain Ring
Bottom Hook Assembly
Lock Washer
Nut
Lock Washer
Lock Washer
Lock Washer
Lock Washer
Lock Nut
Q’ty
1
1
1
2
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
2
1
1

Great Circle USA
Support Line: 1-866-493-0524
[email protected]
www.greatcircleus.com
Size: 145x210mm REV 01/29/19157克铜版纸