HADEF 70/06 APS Assembly instructions

5.52.541.00.01.01 Rev.01
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HADEF Pneumatic Chain Hoist
Type 70/06
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stationary with suspension eye APS
with monorail push travel trolley APR
with monorail hand geared trolley APH
with monorail pneumatic trolley APP
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Installation,- Operating and
Maintenance Instructions
Distributed by Tri-State Equipment Company Inc.
[email protected]
www.tsoverheadcrane.com
Tel: [phone]

Information
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NOTICE!
The installation or mounting instructions for incomplete machines you’ll find in chapter “Installation”
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o
©by Heinrich de Fries GmbH
Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf
Heinrich De Fries GmbH will be named HADEF in the following text.
Original operating- and maintenance instructions in German language.
Translation in other languages is made of the German original.
Subject to changes.
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Table of Contents
1Information..........................................................................................4
1.1 Indications to determine the used part of the theoretical usage life............................4
2Safety...................................................................................................5
2.1 Warning notice and symbols............................................................................................5
2.2 Duty of care of the owner..................................................................................................5
2.3 Requirements for the operating personnel.....................................................................6
2.4 Appropriate use.................................................................................................................6
2.5 Basic safety measures......................................................................................................7
3Transport and Storage.......................................................................8
3.1 Transport............................................................................................................................8
3.2 Safety device for transport...............................................................................................8
3.3 Storage ...............................................................................................................................8
4Description..........................................................................................9
4.1 Areas of application ..........................................................................................................9
4.2 Design.................................................................................................................................9
4.3 Functions..........................................................................................................................10
4.4 Important components....................................................................................................10
5Technical data...................................................................................12
6Installation.........................................................................................14
6.1 Stationary hoist AKS + APS ...........................................................................................14
6.2 Trolley...............................................................................................................................15
6.3 Assembly on the beam AK+AP 402 to AK+AP 912.......................................................15
6.4 Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1025.....................................16
6.5 Tools.................................................................................................................................18
7Operation...........................................................................................19
8Operation...........................................................................................20
9Commissioning.................................................................................21
9.1 General .............................................................................................................................21
9.2 Compressed air connection ...........................................................................................21
9.3 Gear...................................................................................................................................22
9.4 Load chain........................................................................................................................22

Information
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10 Safety check ..................................................................................... 23
11 Functional test.................................................................................. 24
11.1 Checks before the initial start-up...................................................................................24
11.2 Functional test.................................................................................................................24
12 Maintenance...................................................................................... 25
12.1 General.............................................................................................................................25
12.2 Monitoring........................................................................................................................25
12.3 Replacing the load chain................................................................................................25
12.4 Pneumatic motor.............................................................................................................26
12.5 Overload protection - slipping clutch............................................................................26
12.6 AK+AP 9-10 Overload protection using mechanical spring package .......................27
12.7 Overload protection by pressure limiting valve........................................................... 27
13 Inspection ......................................................................................... 28
13.1 General Overhaul for motor-driven units......................................................................28
13.2 Periodic checks...............................................................................................................28
13.3 Checking the load chain.................................................................................................29
13.4 Checking the load hook..................................................................................................29
14 Service............................................................................................... 31
14.1 Load chain .......................................................................................................................31
14.2 Pulleys..............................................................................................................................31
14.3 Load hook ........................................................................................................................31
14.4 Hoist gear.........................................................................................................................32
14.5 Trolley...............................................................................................................................32
14.6 Pneumatic motor.............................................................................................................33
14.7 Lubricant selection .........................................................................................................33
14.8 Lubricant for food industry – selection (as option*).................................................... 33
15 Trouble .............................................................................................. 35
16 Remedy ............................................................................................. 36
17 Decommissioning ............................................................................ 37
17.1 Temporary decommissioning ........................................................................................ 37
17.2 Final decommissioning/disposal................................................................................... 37
18 Additional documents...................................................................... 38
18.1 Pneumatic connections diagram...................................................................................38
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Information
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1 Information
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The products meet European Union requirements, in particular the EU Machine Directive (2006/42/EG).
The entire company works acc. to a certified quality assurance system as per ISO 9001.
The production of components at our work is subject to strict, intermediate checks.
After assembly, each product is subject to a final test with overload.
For the operation of hoists, the accident prevention regulations BGV D8, BGV D6 and BGR 500 apply in
Germany, amongst others.
The stated performance of the devices and meeting any warranty claims require adherence to all instructions
in this manual.
Before delivery, all products are packed properly. Check the goods after receipt for any damage caused
during transport. Report any damage immediately to the forwarding agent.
This manual allows a safe and efficiently use of equipment. Images of this manual are for a principle
understanding and can be different from the real design.
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NOTICE!
We refer to the prescribed equipment tests before initial start-up, before putting back into operation and the
regular periodic inspections.
In other countries any additional national regulations must be observed.
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1.1 Indications to determine the used part of the theoretical usage life.
For motor driven units.
The equipment (rope hoists, chain hoists, winches as well as crane hoisting units) are classified in drive
groups (duty classification) according to their intended mode of operation, running times and load collectives
and dimensioned according to the requirements derived from these. (I.e. DIN 15020, ISO 4301/1, FEM
1.001, FEM 9.511). They are thus only designed for a limited period of use with regard to the overall
dimensioning and certification.
After the total period of use as elapsed, measures must be taken where parts are checked and exchanged
as per indication by the manufacturer. After that a new maximum usage period is determined. See also the
accident prevention regulations BGV D 8, winches, lifting and pulling devices.
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NOTICE!
Commitment
A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF.
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Safety
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2 Safety
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2.1 Warning notice and symbols
Warnings and notice are shown as follows in these instructions:
DANGER! This means that there is a high risk that leads, if it is not avoided, to death or severe injury.
WARNING! This means that there is a risk that could lead, if it is not avoided, to death or severe injury.
CAUTION! This means that there is little risk that could lead, if it is not avoided, to slight injury or damage to the device or its
surrounding.
NOTICE! Gives advice for use and other useful information.
Danger from electricity.
Danger from explosive area.
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2.2 Duty of care of the owner
The unit was designed and built following a risk analysis and careful selection of the harmonized standards
that are to be complied with, as well as other technical specifications. It therefore represents state-of-the-art
technology and provides the highest degree of safety.
Our delivery includes the hoist supplied beginning at its suspension and ending at the load hook and if
supplied with control, the control line/hose that leads to the hoist. Further operating material, tools, load
attaching devices as well as main energy supply lines must be assembled according to the valid rules and
regulations. For explosion-proof equipment, all these parts must be approved for use in area prone to
explosion, or they must be suitable for use in area prone to explosion. The owner is responsible for this.
However, in everyday operation this degree of safety can only be achieved if all measures required are
taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check
that they are being complied with.
Complete the operating and installation instructions by any instructions (regarding supervision or
notifications)that are important for the special kind of use of the equipment, i.e. regarding organization of
work, work flow and human resources.
In particular, the owner/user must ensure that:
The unit is only used appropriately.
The device is only operated in a fault-free, fully functional condition, and the safety components, in
particular, are checked regularly to ensure that it is functioning properly.
The required personal protective equipment for the operators, service and repair personnel is available
and is used.
The operating instructions are always available at the location where the equipment is used and that they
are legible and complete.
The unit is only operated, serviced and repaired by qualified and authorized personnel.
This personnel is regularly trained in all applicable matters regarding safety at work and environmental
protection, and that they are familiar with the operating manual and, in particular, the safety instructions it
contains.
Any safety and warning signs on the devices are not removed and remain legible.
Devices for use in area prone to explosion must (from customer's side) be earthed with a shunting
resistor of < 106Ωagainst earth.
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WARNING!
It is not allowed to make constructive changes of the equipment!
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Safety
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2.3 Requirements for the operating personnel
The units may only be operated by qualified persons that are appropriately trained and that are familiar with
it. They must have their employer’s authorisation for operation of the units.
Before starting work, the operating personnel must have read the operating and installation instructions,
especially the chapter "Safety Instructions".
This is especially important for operating personnel that rarely uses the equipment, i.e. for installation or
maintenance work.
DANGER!
In order to avoid severe injury, please pay attention to the following when using the equipment:
Use protective clothes/equipment.
Do not wear long hair hanging down open.
Do not wear rings or other jewellery.
Do not wear clothes that are too big/wide.
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2.4 Appropriate use
The permitted safe working load of the devices must not be exceeded! An exception can be made during the
load test, carried out by a licensed qualified person in accordance with the accident prevention regulations
UVV BGV D6 before initial operation.
The permitted environmental temperature during equipment operation is –20°C up to +40°C!
Defective devices and load suspension devices must not be used until they have been repaired! Only
original spare parts must be used. Non-compliance will result in any warranty claims becoming void.
Liability and warranty will become void if unauthorized modifications of the units are made by the user!
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The appropriate use of the hoists is vertical lifting and lowering of unguided loads. In combination with
trolleys, loads can also be moved horizontally.
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DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
persons must not stand under a suspended load
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NOTICE!
If the units are not used appropriately, it is not possible to ensure safe operation.
The owner and operator have sole liability for all personal injury and damage to property arising from
inappropriate use.
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Safety
5.52.541.00.01.01 7
2.5 Basic safety measures
Observe installation-, operation and maintenance instruction.
Take notice of caution notes at units and in the manual
Observe safety distances.
Take care for a free view on the load.
Only use the hoists appropriately.
The equipment is to be used exclusively for movement of goods. Under no circumstances my persons be
moved.
Never load the devices beyond their working load limit.
Pay attention to the accident prevention regulations (UVV).
Should the hoist be used outside of Germany, please pay attention to the national regulations that apply.
Supporting structures and load-attached devices used in conjunction with this equipment must provide an
adequate safety factor to handle the rated load plus the weight of the equipment. In case of doubt, consult
a structural engineer.
If the equipment has not been used for a period of time, carry out visual checks of all main components
such as chains, load hooks etc. and replace any damaged parts with new, original spare parts before
putting the equipment back into operation!
Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation.
Stop working immediately in case of disturbances and remedy failures.
Any damage and faults must be reported to a responsible supervisor immediately.
If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them!
Please pay attention to the regulations for load carrying devices UVV BGR500 for both positive and non-
positive methods of attaching loads.
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook.
The safety catch of hooks must be closed.
When charged, the housing may not be in contact somewhere.
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Stop lowering the load when the bottom block or the load is being set down or is prevented from being
lowered further.
The load chain must not be twisted.
Twisted chains must be aligned before attaching the load.
The correct alignment of the chain links can be seen from the weld seams.
The chain links must always be aligned in one direction.
Illustration 1
When charged, the housing may not be in contact somewhere.
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NOTICE!
Pneumatic air motors are capable of operating at continuous duty up to 100% and 360 cycles per hour and
can be used in accordance with their device classification (mechanism class). The remaining service life of
the devices in accordance with mechanism group and usage (see calculation of remaining service life)
must be followed.
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WARNING!
The following is not allowed:
to lift another load than the nominal safe working load
to manipulate the sliding clutch if units are equipped with
The use of elongated or damaged chains or wire ropes. Replace them immediately by new, original
parts.
Never loop the load chain around a load nor place or pull the chain over edges.
Never repair damaged load hooks (e.g. by hammering), but replace them by original hooks.
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Transport and Storage
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3 Transport and Storage
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CAUTION!
Transport may only be done by qualified personnel. No liability for any damage resulting from improper
transport or improper storage.
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3.1 Transport
The devices are checked and if so adequately packed before delivery.
Do not throw or drop the equipment.
Use adequate means of transport.
Transport and means of transport must be suitable for the local conditions.
3.2 Safety device for transport
NOTICE!
Should a safety device for transport exist, please remove it before commissioning.
3.3 Storage
Store the equipment at a clean and dry place.
Protect the equipment against dirt, humidity and damage by an appropriate cover.
Protect hooks, wire ropes, chains and brakes against corrosion.
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Description
5.52.541.00.01.01 9
4 Description
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4.1 Areas of application
The devices must be as far as possible installed in a covered room.
If they are used in the open, protect the units against the effects of weather such as rain, hail, snow, direct
sunshine, dust, etc. - we recommend to use a cover in parking position. If the device is set up in a
continuously humid environment with strong temperature fluctuations, the correct functionings are
endangered by the forming of condensation.
Ambient temperature: - 20°C up to + 40°C. Humidity: 100 % or less but not under water
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During longer periods of standstill, corrosion may reduce the function of the brake.
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DANGER!
HADEF hoists, in their standard version, are not approved for use in areas that are prone to
explosion.
HADEF supplies special explosion-proof equipment for this purpose which has special EX-name
plates on it stating the EX-classification.
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4.2 Design
HADEF pneumatic chain hoists are equipped with a suspension eye for stationary use. The one and two
chain fall devices may optionally be equipped with a suspension hook.
All devices can also be supplied with monorail trolley with push travel, hand geared or electric drive.
Type 70/06 APS, stationary Type 70/06 APR, with push travel trolley
Type 70/06 APH, with geared travel trolley Type 70/06 APP, with pneumatic trolley
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Description
10 5.52.541.00.01.01
4.3 Functions
The lifting gear and motor-driven trolleys are moved by pressing the buttons on the control switch. The
spring-operated brake which is integrated in the lifting motor prevents the load from being lowered
automatically after releasing the control keys.
Hand geared trolleys are moved to the left or right by pulling one of the two stands of the endless hand
chain.
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NOTICE!
The best protection against functional failures in case of extreme environmental impact is the regular use of
the equipment.
If the hoist is not used very often, we recommend to carry out a test run at least once a week and to switch
on the motor several times during this test run.
In our experience, this will prevent the brake from sticking.
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4.4 Important components
4.4.1 Hoist motor
Pneumatic motors - operating pressure max. 6 bar
4.4.2 Hoist gear
AK 4 - 8 precision spur gear
AK 9+10 precision planetary gear
All gears are fitted with a vent screw.
4.4.3 Trolley gear motor
Combination of worm gear and pneumatic motor.
Closed design - ventilation not necessary.
4.4.4 Overload protection and emergency end stop
Hoist with overload protection.
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AK 4-8 slipping clutch
The overload protection is set in the factory according to the regulations; it is possible to adjust it later (see
chapter repair and maintenance).
The slipping clutch prevents the lifting of a load that is too heavy by slipping through. In the standard design
the slipping clutch also takes on the function of an emergency end stop when the load is at the highest and
lowest position.
AK 9 + 10 - Mechanical Overload protection
Spring package with tappet valve
AP 9 + 10 Pneumatic overload protection - as option
By pressure reducing valve
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WARNING!
Never exceed the nominal load!
It is prohibited to use the emergency stop as operational limit switch.
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4.4.5 Load chain
Special quality load chain. As the individual components of the chain drive are matched precisely to each
other, only original chains may be used.
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NOTICE!
For use in the food industry, HADEF can supply a special lubricant.

Description
5.52.541.00.01.01 11
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4.4.6 Load hook
The load hook, which is made of highly stable forged steel, has a ball bearing. This facilitates attaching the
load and prevents turning of the chain. The safety catch of the hook prevents the load from slipping out of
the hook unintentionally. The safety catch of the load hook must be able to move freely and be self-closing.
4.4.7 Chain container
The chain container is made of unbreakable plastic, plastic-coated fabric or sheet steel. It will supply different
sizes for different chain lengths.
4.4.8 Control
Devices with a load capacity of up to 1t - precise direct control (indirect control as option)
Devices with a load capacity exceeding 2t - indirect control
4.4.9 Control switch
Control switch suitable for single hand use.
For direct control with control switch, for indirect control with push buttons.
4.4.10 Maintenance unit
It serves for the necessary preparation of the operation air so that the pneumatic motor can work troublefree.
If not assembled by the manufacturer, it must be assembled by the customer.
CAUTION!
Should the unit be assembled at the customer, the maintenance unit is supplied without oil.
Before putting the unit into operation, the main air supply line must be cleaned and the oiler of the
maintenance unit must be filled with oil. Should this not be done the unit may be severely damaged.
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Technical data
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5.52.541.00.01.01
5 Technical data
Pos: 9.2.1 /1_HADEF/5- -TECHNISCHE DATEN/Ket tenzug/70/06/1.A P4-9 @ 2\mod_12865275737 88_52.docx @ 15983 @ @ 1
Table 1
Capacity/
number
of falls
kg
Type Speed
lifting
m/min
Speed
lowering
m/min
FEM 9.511/
ISO 4301 Motor output
kW
Air con-
sumption
m3/min
Main
connection Noise emission
in 1m/3m
distance
tolerance
+2dB(A)
db(A)
Weight
at 3 m
track height
Weight
each m
more lifting
height
kg
500/1 AP 405 TI8 7 16 2m/M5 0,75 1,2 R ½ " 93/84 65 0,6
1000/2 AP 410 TI8 3,5 8 2m/M5 0,75 1,4 R ½ " 93/84 75 1
1000/1 AP 610 TI15 8 15 2m/M5 1,5 2,1 R ¾ " 94/84 103 1,3
1600/1 AP 716 TI25 8 16 2m/M5 2,5 3,5 R 1 " 94/84 128 2,1
2000/2 AP 620 TI15 4 7 2m/M5 1,5 2,1 R ¾ " 94/84 107 2,5
2000/1 AP 820 TI35 *) *) 2m/M5 *) *) *) *) *) *)
3200/2 AP 732 TI25 4 8 2m/M5 2,5 3,5 R 1 " 94/84 135 3,9
3200/2 AP 832 TI35 *) *) 2m/M5 *) *) *) *) *) *)
5000/2 AP 850 TI35 *) *) 2m/M5 *) *) *) 94/84 *) *)
Table 2
Capacity/
number
of falls
kg
Type Speed
lifting
m/min
Speed
lowering
m/min
FEM 9.511/
ISO 4301 Motor output
kW
Air con-
sumption
m3/min
Main
connection Noise emission
in 1m/3m
distance
tolerance
+2dB(A)
db(A)
Weight
at 3 m
track height
Weight
each m
more lifting
height
kg
5000/1 AP 905 TI50 2,7 3,6 2m/M5 2,5 3,5 R 1 " 94/84 280 6
6300/1 AP 906 TI50 2 3,6 1Bm/M3 2,5 3,5 R 1 " 94/84 280 6
10000/2 AP 910 TI50 1,5 2,2 2m/M5 2,5 3,5 R 1 " 94/84 370 11,7
12000/2 AP 912 TI50 1,2 2,2 1Bm/M3 2,5 3,5 R 1 " 94/84 370 11,7
15000/3 AP 915 TI50 0,9 2,2 2m/M5 2,5 3,5 R 1 " 94/84 450 17,4
20000/4 AP 920TI50 0,7 1,1 2m/M5 2,5 3,5 R 1 " 94/84 565 23,1
25000/5 AP 925 TI50 0,6 0,7 2m/M5 2,5 3,5 R 1 " 94/84 605 28,8
30000/6 AP 930 TI50 0,45 0,6 2m/M5 2,5 3,5 R 1 " 94/84 *) *)
*) This information was not available by the printing deadline.
Air pressure 6bar
Pos: 9.2.2 /1_HADEF/5- -TECHNISCHE DATEN/Ket tenzug/66/04/2.K ettenabmessungen Ak+AP @ 0\ mod_1172498179818_52. docx @ 337 @ @ 1
HADEF chain hoists AK+AP 4-10 are fitted with
high-quality load chains. These chains meet all
technical requirements as per EN 818-7-T.
Type AK+AP chain
45 x 15
67 x 21
79 x 27
811,3 x 31
916 x 45
10 23,5x66
Pos: 9.2.3 /1_HADEF/5- -TECHNISCHE DATEN/Ket tenzug/70/06/3. Zuordnung Fahrwerke AP4-9 @ 2\ mod_1286527634055_52. docx @ 15987 @ @ 1
Trolleys
Capacity
kg
Lifting unit
Typ
Trolley
Typ
Travel
resis-
tance
approx.
daN
Trolley
Typ
Hand
chain pull
approx.
daN
Trolley
Typ
Travel
speed
m/min
Travel
motor
output
kW
max.
Wheel
pressure
daN **)
Setting range for beam
flange width
from - to
Lastbolzen
1N
mm
Lastbolzen
2N
mm
500/1 AP 405 TI8 AFR10 12 AFH10 4 AFP10 8 0,75 140 50-135 136-220
1000/2 AP 410 TI8 AFR10 24 AFH10 8 AFP10 8 0,75 266 50-135 136-220
1000/1 AP 610 TI15 AFR20 24 AFH20 6,5 AFP20 8 0,75 277 66-186 187-306
1600/1 AP 716 TI25 AFR32 18 AFH32 6 AFP32 8 0,75 439 74-196 197-310
2000/2 AP 620 TI15 AFR20 37 AFH20 12,5 AFP20 8 0,75 529 66-186 187-306
2000/1 AP 820 TI35 AFR32 22 AFH32 8 AFP32 8 0,75 539 74-196 197-310
3200/2 AP 732 TI25 AFR32 35 AFH32 12,5 AFP32 8 0,75 842 74-196 197-310
3200/2 AP 832 TI35 *) *) *) *) *) 8 0,75 *) *) *)
5000/2 AP 850 TI35 *) *) *) *) *) 8 0,75 *) *) *)
5000/1 AP 905 TI50 -- *) AFH50 7 AFP50 8 0,75 2110 119-215 216-312
6300/1 AP 906 TI50 -- *) AFH50 9 AFP50 8 0,75 2625 119-215 216-312
10000/2 AP 910 TI50 -- *) AFH100 14 AFP100 8 0,75 3530 119-215 216-312
12000/2 AP 912 TI50 -- *) AFH100 17 AFP100 8 0,75 4210 119-215 216-312
15000/3 AP 915 TI50 -- *) AFH100 20 AFP100 8 0,75 4980 131-221 222-310
20000/4 AP 920TI50 -- *) AFH100 27 AFP100 8 0,75 6785 160-310 --
25000/5 AP 925 TI50 -- *) AFH100 22 AFP100 8 0,75 7810 160-310 --
30000/6 AP 930 TI50 -- *) AFH100 *) AFP100 8 0,75 *) 160-310 --
*) This information was not available by the print deadline

Technical data
5.52.541.00.01.01 13
**) Wheel pressure including the weight of the hoisting device and trolley at nominal load and 3 m
suspension height.
Air pressure 6bar
Pos: 9.2.4 /1_HADEF/5-- TECHNISCHE DATEN/Kette nzug/70/06/4.Fahr werke-Gewichte @ 2\mod_128678 4876523_52.doc x@ 1600 0@ @ 1
Trolleys - Weights
Type Proper weight
approx.. kg
Type
Proper weight
approx.. kg
Type
Proper weight
approx.. kg
AFR10 12 AFH10 14 AFP10 26
AFR20 23 AFH20 26 AFP20 41
AFR32 39 AFH32 42 AFP32 56
AFR50 61 AFH50 65 AFP50 68
AFR100 160 AFH100 165 AFP100 180
Weights for 3m suspension-, or track height
Pos: 10.1 /1_HADEF/6- -MONTAGE/*Ü1*/#. Kapi tel - Montage @ 0\mod_1172127 582099_52.doc x@ 255 @ @ 1

Installation
14
5.52.541.00.01.01
6 Installation
Pos: 10.2.1.1 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//01. Stationär - Teil 1 @ 0\mod_11721 28912149_52.doc x@ 263 @ @ 1
6.1 Stationary hoist AKS + APS
Stationary designs are supplied with a suspension eye. A suspension hook is available as option.
They are usually supplied assembled in full. In exceptional circumstances, the suspension eye/ suspension
hook is not assembled.
If a change is made from a one to a two chain fall design the suspension eye or the suspension hook must
be adjusted.
Pos:10.2.1.2/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/WARNUNG - Hebezeug immer mittig hä ngen @ 0\mod_117732307955 0_52.docx @ 5150 @ @ 1
WARNING!
The hoist must always hang centrally under the beam or under its suspension point.
Pos: 10.2.1.3 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//01. Stationär - Teil 2 @ 0\mod_11773 22404287_52.doc x@ 5115 @ @ 1
AK+AP 4-8, single and double chain falls
For single or double chain falls, the suspension
eye (1) or the suspension hook must be
connected to the two or three holes of the housing
(2) so that the load is placed centrically under the
suspension point.
Illustration 2
AK+AP 4-8, modification from single chain fall to
double chain falls
In case of modification from single to double chain
falls or vice versa, it is important that the
suspension eye (1) or the suspension hook is
moved to a position so that the load hangs
centrically again.
Illustration 3
AK+AP 9-10, single and several chain falls
The stationary type with suspension eye can
optionally also be supplied with suspension hook.
As standard they are supplied assembled in full.
The hoist with suspension eye (1) is fitted with two
holes. Assemble the suspension eye (1) between
the two brackets (2).
Insert the bolt.
In order to avoid confusion of the holes, they have
different sizes.
The larger hole must take the entire load and part
of the proper weight of the hoist. The smaller hole
must take the remaining weight. The bolts must
be chosen according to their loading.
Illustration 4
Pos:10.2.1.4/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/VORSIC HT- Nichtbeachtung, Schäden am Ket teneinlauf @ 0\mod_1177 322989888_52.doc x@ 5144 @ @ 1
CAUTION!
If this is not observed it may damage the chain feed-in.
Pos: 10.2.2.1 /1_HADEF/6- -MONTAGE/Allgem ein/01.Alle Hebezeu ge @ 0\mod_1182334877463 _52.docx @ 6265 @ @ 1
The assembly and installation depends on the local environment. The hoist must be suspended in a way that
it can position itself freely.
Pos: 10.2.2.2 /1_HADEF/6- -MONTAGE/Allgem ein/02.auf Träger - allgemein@ 0\ mod_1172220892763_52. docx @ 270 @ @ 1

Installation
5.52.541.00.01.01 15
6.2 Trolley
For assembly on a beam a travel limit must be placed at either end of the track.
This must be attached so that any elastic limitation buffer or the trolley wheels are driven against them in
their end position when moving.
Generally, additional lifting gear (e.g. fork lift, lifting platforms) will be required for the assembly. These must
take the weight of the devices securely.
Pos: 10.2.3.1 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//03. auf Träger- 402-912 @ 0\mod_11 72223335948_52.doc x @ 273 @ @1
6.3 Assembly on the beam AK+AP 402 to AK+AP 912
6.3.1 Outline:
Side plate (1)
load bolt (2)
hexagon nuts (3)
safety nuts (4)
distance tubes (5)
washers (6)
traverse (7)
beam width (B)
gauge (X) Illustration 5
6.3.2 Procedure
1 Pre-assemble the side plates (1) to fit the gauge "X".
2 Push on the unit at the face of the beam flange.
If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from
below.
1 Unscrew the hexagon nut (3) and safety nuts (4) at one side and pull apart the side plates (1) as far until
it is possible to push the trolley onto the beam flange from below.
2 Push the trolley together again until it reaches the correct wheel gauge (X).
3 Secure the washers (6) and distance tubes (5) by tightening the hexagon nuts (3) and the safety nuts (4).
4 Make sure the washers (6) and distance tubes (5) are placed symmetrically.
Pos:10.2.3.2/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/WARNUNG - Hebezeug immer mittig hä ngen @ 0\mod_117732307955 0_52.docx @ 5150 @ @ 1
WARNING!
The hoist must always hang centrally under the beam or under its suspension point.
Pos:10.2.3.3/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/VORSIC HT- MaßX = 2-3mm @ 0\ mod_1177323497964_52. docx @ 5160 @ @ 1
CAUTION!
The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the
beam by 2-3 mm (1-1,5 mm each side).
Pos: 10.2.4.1 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//04. Traverse Maß - 4-8 @ 0\mod_11724801 10621_52.docx @ 280 @ @ 1

Installation
16
5.52.541.00.01.01
Dimensions
mm AK+AP
402+405 AK+AP
410 AK+AP 610 AK+AP 620 AK+AP 716 AK+AP 732 AK+AP 820 AK+AP 832+840 AK+AP 850
D21 21 31 31 37 37 37 37 40
H1 332 397 418 520 494 634 496 586 592
H2 50 50 65 65 75 75 100 100 100
MM 12 M 12 M 16 M 16 M 20 M 20 M 24 M 24 M 24
L215 215 245 245 290 290 380 380 454
L1 82,7 107,5 87,25 122,25 101,25 144,75 190 190 227
L2 24,6 24,6 34,5 34,5 43,5 43,5 50,3 50,3 50,3
S15 15 15 15 20 20 20 20 20
Illustration 6
Pos: 10.2.5.1 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//05. auf Träger- 915-1025 @ 0\mod_1 172482722747_52. docx @ 287 @ @1
6.4 Assembly on the beam AK+AP 915 - 930, AK+AP1010 - 1025
6.4.1 Outline:
side plates (1)
load
bars
(2)
washers (3)
traverse (4)
safety rings (5)
hexagon screws (6)
safety nuts (7)
serrated lock washer (8)
beam flange width (B)
gauge (X)
Illustration 7

Installation
5.52.541.00.01.01 17
6.4.2 Procedure
1 Pre-assemble the side plates (1) to fit the gauge "X".
2 Push on the unit at the face of the beam flange.
If this is not possible for lack of space or fixed end stops the trolley can also be installed on the beam from
below.
1 Remove the safety rings (5) and safety screws (6) at one side.
2 Pull apart the side plates (1) as far until it is possible to push the trolley onto the beam flange from below.
3 Push the trolley together again until it reaches the correct wheel gauge (X).
4 Place the washers (3) again.
5 Make sure the washers (3) are placed symmetrically.
6 Secure the hexagon screws (6) with serrated lock washers (8) and safety nuts (7).
7 Place the safety ring (5) again.
Pos:10.2.5.2/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/WARNUNG - Hebezeug immer mittig hä ngen @ 0\mod_117732307955 0_52.docx @ 5150 @ @ 1
WARNING!
The hoist must always hang centrally under the beam or under its suspension point.
Pos:10.2.5.3/1_HADEF/---ALLGEMEIN/Hinweise/Kettenzüge/VORSIC HT- MaßX = 3-5mm @ 0\ mod_1177324333842_52. docx @ 5177 @ @ 1
CAUTION!
The distance "X" between the wheel flanges of the trolley wheels must exceed the flange width "B" of the
beam by 3-5 mm (1,5-2,5 mm each side) .
Pos: 10.2.6.1 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//06. Traverse Maß - 9 @ 0\mod_1172482 055217_52.docx @ 283 @ @ 1
dimensions
mm AK+AP
905 AK+AP 906 AK+AP 910 AK+AP 912 AK+AP 915 AK+AP 920 AK+AP 925 AK+AP 930
A635 635 635 635 720 850 980 1440
A1 412 412 486 486 553 630 705 940
A2 72 72 146 146 217 290 370 435
B1 105 105 80 80 80 80 80 80
B2 139 139 104 104 107 107 107 145
C70 70 148 148 157 168 179 205
C1 50 50 53 53 60 80 90 80
C2 55 55 65 65 65 90 100 110
D52 52 61 61 61 71 76 80
D1 33 33 41 41 41 61 61 61
Illustration 8
Pos: 10.2.6.2 /1_HADEF/6- -MONTAGE/Kette nzug/66/+70//06. Traverse Maß - 10 @ 1\mod_126527 6194084_52.docx @ 11710 @ @ 1
dimensions
mm AK+AP1010 AK+AP1012 AK+AP1020 AK+AP1025
A660 774
A2 107 214
B1 80 80
B2 222 222
C1 4205 80
C2 65 110
D50 76,5
D1 50 61,5
Illustration 9
Pos: 10.3 /1_HADEF/6- -MONTAGE/Werkzeuge/ 70/ @ 2\mod_12867893137 92_52.docx @ 16007 @ @ 1

Installation
18 5.52.541.00.01.01
6.5 Tools
Pos: 11.1 /1_HADEF/7--BEDIENUNG/*Ü1*/#. Kapitel - Bedienung @ 0\mod_1 172647408811_52.d ocx @ 398 @ @1
Capacity Size Tool Use
0,5t
1t
1,5t + 2t
2,5t + 3,2t
5t + 6,3t
7,5t + 10t
SW27
SW36
SW46
SW55
SW60
SW75
Load bar
12,5t
16t – 60t
SW22
SW24
Load bar
with
fixing ring
diff.
Air
connection
diff.
diff.
diff. diff.

Operation
5.52.541.00.01.01 19
7 Operation
Pos: 11.2 /1_HADEF/7--BEDIENUNG/Allgemei n/01.Bedienung - Alle @ 0\mod_117 3087534915_52.doc x @ 440 @ @1
Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their
operation. They must be authorized by the employer for the operation of the equipment. The employer must
ensure that the operating instructions are available near the equipment and that they are accessible for the
operating personnel.
Pos: 11.3 /1_HADEF/7--BEDIENUNG/Allgemei n/01.Bedienung - zus. Alle E+P @ 1\mod_1264760146475_52.doc x@ 117 00 @ @ 1
The shown control switches are only for the optical information. They can be different acc. the delivery.
Pos: 11.4.1 /1_HADEF/7--BEDIENUNG/Druckluft/1.Feinf. Di rektsteuerung @ 1\mod_11857797 80952_52.docx @ 7388 @ @ 1
Direct control
1 Emergency-Stop
2 Lifting
3 Lowering
Illustration 10
Pos: 11.4.2 /1_HADEF/7--BEDIENUNG/Druc kluft/2.Indirekte Druckluftsteuerung @ 1\ mod_1185779560722_52. docx @ 7382 @ @ 1
Indirect pneumatic control
1 Emergency stop
2 lifting
3 lowering
Hoists combined with trolleys have control
switches where push buttons for trolley movement
are added.
Special design units can be supplied upon
request. Illustration 11
Pos: 11.4.3 /1_HADEF/7--BEDIENUNG/Druc kluft/3.Hängetaster - Tasterfunktion Druckl. @2\mod_13311 29761543_52.docx @ 2147 5 @ @1
Push button functions
Relieved push button = stand still
push button pushed = respective movement
Illustration 12
Red Emergency-Stop button
button pushed = stand still
turn the button clockwise = free functions
Illustration 13
Pos: 12.1 /1_HADEF/8- -BETRIEB Nur (E+P)/* Ü1*/#. Kapitel - Betrieb @ 0\ mod_1176390362673_52. docx @ 3901 @ @ 1

Operation
20
5.52.541.00.01.01
8 Operation
Pos: 12.2.1 /1_HADEF/ 8--BETRIEB Nur (E+P) /Allgemein/Elektro+ Druckluft/04.A lleP @ 2\ mod_1279718651144_52. docx @ 14998 @ @ 1
The following, important points must be observed when operating the equipment:
Read the safety instructions.
Never load the devices beyond their working load limit.
The prescribed maintenance intervals must be adhered to.
Pos: 12.2.2 /1_HADEF/ 8--BETRIEB Nur (E+P) /Allgemein/Elektro+ Druckluft/04.Zus atz für Hebezeuge @ 1\mod_119 3041504888_52.doc x @ 8078 @ @ 1
The lifting tackle or the load must be securely attached to the hook and be seated at the bottom of the
hook. The safety catch must always be closed.
Pos:12.2.3 /1_HADEF/---ALLGEMEIN/Hinweise/GEFAHR- Losreißen,Personentr.,schweb.Laste n, ex verboten (E+P) @ 0\ mod_1176799462104_52.doc x@ 473 5 @ @1
DANGER!
It is not allowed:
pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed.
in explosive atmosphere, except the unit is especially modified for it and marked by an indication label
to transport people
persons must not stand under a suspended load
Pos: 13.1 /1_HADEF/9- -INBETRIEBNAHME/*Ü1*/ #. Kapitel - Inbetri ebnahme @ 0\mod_11774861666 85_52.docx @ 5393 @ @ 1