SUPER SEAL Python STR609 User manual

Python STR609 Truck Restraint
Owner’s Manual
IMPORTANT
Read and fully understand entire contents of this manual before installing, operating, or
servicing this equipment. Failure to do so may result in property damage, bodily injury, or
death.

Warranty
Super-Seal Manufacturing Ltd.
670 Rowntree Dairy Rd.
Woodbridge, ON Canada
L4L 5T8
1.800.337.3239
www.supersealmfg.com
SUPER-SEAL STANDARD WARRANTY
Super-Seal warrants that its products will be free from defects in design, materials, and
workmanship for one year (365 days) from the date of shipment. Install, maintain, and
operate products within their rated capacities and/or specified design parameters.
LIMITATION OF LIABILITY
Super-Seal, in any event, shall not be liable for any loss of any equipment or incidental or
consequential damages of any kind, whether for breach of warranty, negligence, or strict
liability.

Table of Contents
Owner Responsibility ................................................................................................................. 1
Introduction................................................................................................................................ 2
About...................................................................................................................................... 2
Safety Information and Warnings............................................................................................... 3
Safety Warnings..................................................................................................................... 3
Operational Safety Warnings.................................................................................................. 4
Level 4................................................................................................................................ 4
Level 3................................................................................................................................ 4
Level 2................................................................................................................................ 5
Level 1................................................................................................................................ 5
Lockout/Tagout Procedures....................................................................................................... 6
Start Up Instructions................................................................................................................... 7
Operating Instructions................................................................................................................ 8
Securing Vehicle .................................................................................................................... 9
Releasing Vehicle..................................................................................................................10
Control Panel Operation........................................................................................................10
ENGAGE ...........................................................................................................................10
RELEASE..........................................................................................................................10
BYPASS ............................................................................................................................10
Maintenance...........................................................................................................................111
Lubrication and Cleaning.......................................................................................................14
Replacing the Chain………………………………………………………………………………….16
Troubleshooting........................................................................................................................17
Appendix A –Replacement Parts .............................................................................................19
Appendix B –Electrical Schematic.............................................. Error! Bookmark not defined.

Python STR609 Truck Restraint Owner’s Manual
1
Owner Responsibility
1. By owning the Super-Seal Truck Restraint, you should recognize the inherent dangers of
the interface between the dock and transport vehicle. You should train and instruct
operators to use the dock equipment according to the information provided below.
Super-Seal will provide you with the following information:
▪Installation instructions
▪Operating instructions
▪Maintenance procedures
▪Descriptions and specifications of parts
Verify that personnel installing, operating, and maintaining this equipment receives the
materials listed above for instruction.
2. Make sure the vehicle parked at the loading dock is relatively perpendicular to the dock
face and in close contact with at least one of the dock bumpers.
3. Super-Seal can provide you with nameplates, caution/instruction labels, and
operating/maintenance manuals upon request.
4. Personnel operating and maintaining the equipment should see nameplates, cautions,
instructions, and posted warnings clearly, free of obscured view.
5. Follow Super-Seal’s recommended periodic maintenance and inspection procedures at
the effective date of shipment. In addition, you should keep written records of these
procedures.
6. Remove any structurally damaged equipment from operations. Inspect and repair
damaged equipment as required.
7. Modify dock equipment only with the written permission of Super-Seal. These changes
should also satisfy Super-Seal’s safety recommendations.
8. Install, maintain, and operate the equipment within its capacity and design parameters to
benefit from the standard product warranty.

Python STR609 Truck Restraint Owner’s Manual
2
Introduction
About
As one of Super-Seal’s premium dock products, the Python STR609 Truck Restraint is
designed for safety and reducing the risk of dock accidents. With a high-visibility hook-style
restraint arm, it is the ideal solution for keeping workers, equipment, and cargo safer during
loading and unloading. In addition, a cost-effective alternative to hydraulic truck restraints, its
rugged design makes it virtually maintenance-free with the ability to function in the toughest
environments. The unique rotating hook wraps over the impact guard using a restraining force
of 35,000 lbs (15,876 kg). You can rely on the dependability of this truck restraint and worry less
about the direct and indirect costs of an industrial accident.

Python STR609 Truck Restraint Owner’s Manual
3
Safety Information and Warnings
This manual contains safety warnings specifying areas where potential hazards exist. You must
follow these safety warnings to prevent the possibility of property damage, serious injury, or
death.
Safety Warnings
Level
Warning Sign
4
Indicates a hazardous
situation, which, if not
avoided will result in serious
injury or death.
3
Indicates a hazardous
situation, which, if not
avoided, could result in
serious injury or death.
2
Indicates a hazardous
situation, which, if not
avoided, could result in
minor or moderate injury.
1
Addresses best practices
related to machinery.
DANGER
Follow these instructions to prevent
serious injury or death.
WARNING
Follow these instructions to prevent
the risk of serious injury or death.
CAUTION
Follow these instructions concerning
safe operating procedures to prevent
personal injury.
IMPORTANT
Follow these procedures marked as
IMPORTANT to prevent damage to
machinery.

Python STR609 Truck Restraint Owner’s Manual
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Operational Safety Warnings
Level 4
Level 3
DANGER
Read these safety instructions before installing, operating, or servicing the dock leveler.
Failure to follow these safety instructions may result in property damage, serious injury, or
death.
DANGER
▪Do not use the restraint if it is not working properly. If the restraint does not operate
properly using the procedures in this manual, be certain to chock the vehicle wheels
before loading or unloading.
▪Do not operate restraint with anyone standing in the driveway.
▪Before beginning any service procedures:
▪Disconnect the power and follow all lockout/tagout procedures on pg. 6 of
this manual.
▪Position the leveler in the vertical/stored position.
WARNING
▪Do not install the restraint anchor bolts into aged or unsound concrete.
▪Do not remove the wheel chocks until:
▪Unloading/loading is finished and the truck driver has been given permission
to depart, OR
▪The vehicle restraint has been released and the lights have changed to RED
inside and GREEN outside.
▪Keep hands and feet clear of guide tracks and moving parts at all times.

Python STR609 Truck Restraint Owner’s Manual
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Level 2
Level 1
CAUTION
▪Do not use the Vehicle Restraint as a step.
▪Do not operate leveler until transport vehicle is:
▪Parked against the dock bumpers
▪Secured by a vehicle restraint and/or chocks
▪Always conduct routine inspections and maintenance to prevent personal injury or
damage to equipment.
▪If a malfunction occurs, always call your authorized Super-Seal Service
Representative (1-800-337-3239) immediately.
▪
▪
▪
IMPORTANT
▪Do not ground welding equipment to any hydraulic cylinder or electrical
components.
▪Do not drill too deeply when drilling holes in the control box —damage to the
control systems may occur.
▪Do not use air to remove debris from the control box —always use a vacuum.
▪Do not connect green ground lead into the control box or junction box until welding
is completed.
▪If a procedure is not clearly defined in this manual, always call your authorized
Super-Seal Service Representative (1-800-337-3239) before proceeding.

Python STR609 Truck Restraint Owner’s Manual
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Lockout/Tagout Procedures
The Occupational Safety and Health Administration (OSHA) require that:
1. You turn off and disconnect the power supply.
i. Utilize only OSHA approved lockout devices.
ii. Only the person who is responsible for repairs has the authority to remove
the lockout device.
iii. Notify all affected employees when machines or equipment will be shut down
and locked out for repair or maintenance.
iv. Make sure all employees clear the repair or maintenance area.
2. The power control must be tagged to indicate:
i. The equipment is under repair
ii. The name of the authorized employee responsible for the lockout
3. Make sure tagout notices will endure extreme weather conditions or exposure to
chemicals and moisture.
WARNING
Always lockout and tagout the power source before working with electrical devices or
controls according to OSHA regulations and approved local electrical codes.

Python STR609 Truck Restraint Owner’s Manual
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Start UP Instructions
To perform the Start Up sequence
*Turn power to control panel “OFF”.
* Turn or press and hold “BYPASS” while turning power
back ON”.
* Hold until screen display reads: “HOOK PARKED”
*Release the button.
*Turn or press “BYPASS” and release to set top limit.
* Hook will go all the way up, stop and go back down
*Hook is ready to use!
WARNING
▪Do not TEST the restraint unless the area is clear and safe.