
Superabrasive User Manual Original Language Lavina®25EB 1/2021
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LAVINA ELITE L25EB .................................................................... 1
1. GENERAL INFORMATION................................................................. 5
1.1 MANUFACTURER........................................................................... 5
1.2 GENERAL DESCRIPTION ................................................................. 5
1.3 ENVIRONMENTAL CONDITIONS..................................................... 5
1.4 VACUUM CONNECTION................................................................. 5
1.5 LAVINA® 25EB MAIN COMPONENTS.............................................. 5
1.6 TECHNICAL DATA .......................................................................... 6
1.7 VIBRATIONS.................................................................................. 7
2. SAFETY INSTRUCTIONS.................................................................... 7
RECOMMENDED USE .......................................................................... 7
PROHIBITED USE................................................................................. 7
PREPARATION FOR WORK .................................................................. 7
PROTECTION DEVICES......................................................................... 7
ARREST FUNCTIONS ...................................................................... 7
SAFE USE ..................................................................................... 7
RESIDUAL RISKS ........................................................................... 7
BEFORE YOU BEGIN ...................................................................... 7
OPERATING MACHINE ................................................................... 8
AFTER WORK IS COMPLETED............................................................... 8
THE WORK AREA ..................................................................... 8
PERSONAL PROTECTIVE ................................................................ 8
EQUIPMENT (PPE)............................................................................... 8
OPERATOR.......................................................................................... 8
3. HANDLING AND TRANSPORTATION ..................................................... 8
3.1 ADJUSTING THE HANDLE............................................................... 8
3.2 TURNING THE MACHINE FROM WORKING TO TOOL MOUNTING
POSITION............................................................................................ 9
3.3 LIFTING ......................................................................................... 9
3.4 STORAGE ...................................................................................... 9
4. OPERATION..................................................................................... 9
4.1 PRELIMINARY CONTROLS.............................................................. 9
4.2 WATER FLOW CONTROL SYSTEM................................................. 10
4.3 ADJUSTING AND MOUNTING TOOLS ........................................... 11
4.4 VACUUM CONNECTION............................................................... 11
4.5 CONTROL BOARD........................................................................ 12
4.6 STARTING THE MACHINE............................................................. 12
4.7 OPERATING THE MACHINE.......................................................... 12
5. TOOLS AND ACCESSORIES ............................................................. 13
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6. POPULAR TOOLS ........................................................................... 14
CLEANING......................................................................................... 15
CHECK DAILY.................................................................................... 15
CHECK EVERY 200 WORKING HOURS................................................. 15
CHECK EVERY 400 WORKING HOURS................................................. 15
VACUUM .......................................................................................... 15
WATER LEAKS ................................................................................... 15
MECHANICALPARTS ......................................................................... 15
8. TROUBLESHOOTING...................................................................... 16
INDEX OF PROBLEMS AND SOLUTIONS.............................................. 16
8.1 SEPARATING THE HEAD FROM THE CARRIAGE ............................. 16
8.3 REPLACING POWER CORD AND PLUGS......................................... 18
8.4 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGING V-
RINGS AND FELT-RINGS..................................................................... 18
8.5 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE
BUFFERS AND ELASTIC ELEMENT....................................................... 19
8.6 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN......... 20
MOUNTING NEW PLANETARY CHAIN ............................................... 20
8.7 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND
PLANETARY TENSIONER .................................................................... 21
8.8 TENSIONING AND REPLACING THE BELTS..................................... 22
8.9 REPLACING THE DRIVEN PLANETARY GEAR (SPROCKET)............... 23
8.10 REPLACING THE PULLEY UNITS................................................... 24
8.11 REPLACING THE PLANETARY UNIT.............................................. 25
8.12 MOTOR CONNECTION ............................................................... 25
8.13 FAULT DIAGNOSIS INVERTER YASKAWA V1000.......................... 26
9. DISPOSAL...................................................................................... 28
10. MANUFACTURER’SCONTACTS..................................................... 28
11. SPARE PARTS............................................................................... 29
ASSEMBLY AND PARTS SPECIFICATIONS ............................................ 29
11.1 GENERAL PARTS ........................................................................ 29
11.2 BUMPER.................................................................................... 29
11.3 TOP COVER 1 PARTS .................................................................. 30
11.4 GUARD ASSEMBLY..................................................................... 30
11.5 TOP COVER ASSEMBLY .............................................................. 30
11.6. BOTTOM COVER 1 PARTS ......................................................... 31
11.7 PLANETARY DRIVE PARTS .......................................................... 32
11.8 PULLEY UNIT ASSEMBLY ........................................................... 33
11.9 BOTTOM COVER 2 PARTS.......................................................... 33
11.10 TOOL HOLDER PARTS............................................................... 34
11.11. CARRIAGE PARTS 1 ................................................................. 35
11.12 CARRIAGE PARTS 2 ................................................................. 36
11.13 CARRIAGE PARTS 3 .................................................................. 36
11.14 WHEEL ASSEMBLY.................................................................. 36
11.15 WATER TANK.......................................................................... 37
11.16 EXTERNAL WATER VALVE......................................................... 37
11.17 CONTROL BOARD ASSEMBLY ................................................... 38
11.18. LAVINA L25EB CONTROL BOX PARTS 200-240 V ...................... 39
11.19 ELECTRICAL SYSTEM................................................................ 40