Superabrasive LAVINA 20-X User manual
LAVINA®20-X User Manual
Superabrasive UserManual OriginalLanguageLavina®20‐X 4/2015
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Superabrasive UserManual OriginalLanguageLavina®20‐X 4/2015
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WARRANTY AND RETURNS
WARRANTY POLICY FOR LAVINA® X MACHINES
A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to
apply.
You can either mail a hard copy of the warranty card or submit it electronically - see page 2.
Superabrasive warrants, from the time of delivery and receipt by the original customer, new and unused products
sold by
Superabrasive or Superabrasive-appointed distributors or dealers. Goods shall be free from defects in
materials and
workmanship. Superabrasive or a Superabrasive-appointed repair facility shall either replace or
repair any defects in the
Goods resulting from faulty design, materials, or workmanship. Products repaired or
replaced during the warranty period
shall be covered by the foregoing warranty for the remainder of the original
warranty period, or ninety (90) days from date
of the repair or shipment of the replacement, whichever is longer.
Spare parts for repair will be either new or equivalent to
new.
Warranty period shall be 2 years from the time of delivery and receipt by the original customer, or 600 operating
hours on
the machine - whichever occurs first. Superabrasive will cover the shipping charges for the transportation
of the machine to
Superabrasive (or an approved repair facility) and back to the customer (within the contiguous 48
United States) in the event
that the damage occurs and is reported within 200 operating hours. Shipping
charges, if
covered by Superabrasive, must be agreed upon in advance and approved by Superabrasive. Thereafter, the
customer will have to cover the shipping charges to Superabrasive and back. Superabrasive will not warranty
Goods after a
period of 2 years from the time of delivery and receipt by the original customer, or 600 operating
hours on the machine -
whichever occurs first.
Superabrasive shall not be liable for any defects that are caused by circumstances that occur after the Goods
have been
delivered and whilst the Goods are in the possession of the purchaser. Furthermore, the warranty
does not include normal
wear and tear or deterioration. Wear parts are not warranted. Superabrasive is not liable
for defects arising out of use of
non-OEM parts.
The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine’s manual
and
warranty card. The warranty is void if the purchaser repairs said Goods himself, or if repairs are conducted by a
repair facility
that is not approved by Superabrasive. Superabrasive’s liability does not cover defects which are
caused by faulty
maintenance, incorrect operation, faulty repair by the purchaser, or by alterations conducted
without Superabrasive’s prior
written consent. The same applies to any alterations of the Goods or services
performed by another party other than
Superabrasive, a Superabrasive-appointed distributor, or a Superabrasive-
approved repair facility. The warranty is not
applicable on a defect that arises due to tools or parts that are not
original to Superabrasive. Replaced defective parts shall
be placed at Superabrasive’s disposal and shall become
property of Superabrasive. If such defective parts are replaced
within the warranty period, the shipping charges will be covered by Superabrasive. In warranty complaint cases,
when no
defects are found for which Superabrasive is liable, Superabrasive shall be entitled to compensation for
the labor, material
cost, and shipping charges, incurred by Superabrasive as as a result of the complaint.
The warranty herein is non-transferable, and only applies to the original owner or purchaser of the machine.
RETURN POLICY FOR LAVINA® X MACHINES
The LAVINA® X machines may be returned, subject to the following terms:
In no case, a machine is to be returned to Superabrasive Inc. for credit or repair without prior authorization.
Please contact
Superabrasive Inc. or your local distributor for an authorization and issuance of a return
authorization number. This number
along with the serial number of the machine must be included on all packages
and correspondence. Machines returned
without prior authorization will remain property of the sender and
Superabrasive Inc. will not be responsible for them. No
machines will be credited after 90 days from the date of
invoice.
All returns must be shipped freight prepaid. Returned machines may be exchanged for other equipment or parts of
equal
dollar value. If machines are not exchanged, they are subject to a fifteen percent (15%) restocking fee.
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Contents
WarrantyAndReturns................................................................3
1.GeneralInformation..............................................................5
MachineCharacteristics.............................................................5
MainDesign................................................................................5
VacuumConnection...................................................................6
TechnicalData............................................................................6
Vibrations...................................................................................6
2.SafetyInstructions.................................................................6
RecommendedUse....................................................................6
ProhibitedUse............................................................................6
PreparationForWork.................................................................6
ProtectionDevices
......................................................................7
ArrestFunctions.........................................................................7
SafeUse......................................................................................7
ResidualRisks.............................................................................7
BeforeYouBegin........................................................................7
OperatingMachine.....................................................................7
AfterWorkIsCompleted............................................................7
TheWorkArea............................................................................7
PersonalProtective.....................................................................7
Equipment(Ppe).........................................................................7
Operator.....................................................................................7
3.HandlingAndTransportation................................................8
PreparingTheMachineForTransportation................................8
AdjustingTheHandle..................................................................8
Storage.......................................................................................8
4.Operation...............................................................................9
PreliminaryControls...................................................................9
WaterFlowControlUnit.............................................................9
AdjustingAndMountingTools...................................................9
TheControlBoard......................................................................9
StartingTheMachine...............................................................10
OperatingTheMachine............................................................10
StoppingTheMachine..............................................................10
Alarm........................................................................................10
5.ToolsAndAccessories..........................................................10
Weights....................................................................................10
ToolHolderKey........................................................................10
FoamPlate................................................................................10
SecurityPlateForQuickchangePads........................................10
6.PopularTools.......................................................................11
7.MaintenanceAndInspection...............................................12
Cleaning....................................................................................12
CheckDaily...............................................................................12
CheckAndReplaceAfterTheFirst15WorkingHours.2...........12
CheckEvery200WorkingHours...............................................12
CheckEvery400WorkingHours...............................................12
Vacuum.....................................................................................12
WaterLeaks..............................................................................12
MechanicalParts......................................................................12
ElectricalSystem.......................................................................12
Lavina®20‐XElectrical..............................................................13
SchemesWithYaskawaInverter200‐240Volt.........................13
8.Troubleshooting....................................................................14
IndexOfProblemsAndSolutions.............................................14
8.1ReplacingPowerCordAndPlugs........................................14
8.2DismountingToolHolderToChangingV‐RingsAnd
Felt‐Rings..................................................................................14
8.3DisassemblingAndMountingToolHolderToChange
BuffersAndElasticElement......................................................14
8.4TensioningThePlanetaryBelt.............................................16
8.5TensioningUsedPlanetaryBelt..........................................16
8.6MountingAndTensioningANewPlanetaryBelt................16
8.7ReplacingPulleyUnits.........................................................17
8.8MountingTheBelt..............................................................19
8.9CheckingTheTensionOfTheBelt.......................................20
8.10MotorConnection.............................................................20
8.11FaultDiagnosisInverterYaskawaV1000...........................21
9.Disposal................................................................................23
10.Manufacturer’sContacts....................................................23
11.SpareParts..........................................................................24
1.Lavina®20‐XGeneralParts...................................................24
2.Lavina®20‐XTopCoverParts1.............................................24
3.Lavina®20‐XGuardParts......................................................25
4.Lavina®20‐XTopCoverParts3.............................................25
5.Lavina®20‐XBottomCoverParts1.......................................25
6.Lavina®20‐XPlanetaryDriveParts.......................................26
7.Lavina®20‐XBottomCoverParts2.......................................26
8.Lavina®20‐XPulleyUnitParts..............................................27
9Lavina®20‐XToolHolderParts..............................................27
10.Lavina®20‐XWaterTankParts...........................................27
11.Lavina®20‐XCarriageParts................................................28
12.Lavina®20‐XControlBoxParts200‐240Volt....................29
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1.GENERALINFORMATION
Thisowner’smanualisintendedfortheoperatoroftheLAVINA®Xmachine,theservicingtechnicianaswellasforanyone
involvedwithoperatingorservicingthemachine.Werecommendthatyoureadtheinstructionsverycarefullyandfollowthem
strictly.
Themanualincludesinformationaboutassembling,using,handling,adjustingandmaintainingyourLAVINA®Xfloorgrinding
andpolishingmachine.
MANUFACTURER
Superabrasivewasfoundedin1987,asamanufacturerofhighqualitydiamondtoolsforthestoneandconcreteindustry.Today,
Superabrasiveisoneoftheworld’sleadingcompaniesintheproductionofdiamondtoolsandfloorgrindingmachinery.At
Superabrasive,westrivetodelivertheverybestsolutionstoourcustomers,andenablethemtoworkmoreefficiently.
GENERALDESCRIPTION
TheLAVINA®Xmachineisintendedforgrinding,polishingandbuffingconcrete,marble,granite,limestoneandterrazzosurfaces
withdiamondtools.
TheLAVINA®Xmachineisathree‐discmachine,whichcanbeuseddryaswellaswet.
Forbestresults,useonlytoolsmanufacturedorrecommendedbySuperabrasiveandits
distributors.Additionally,themachinecouldbeusedforgrindingwoodfloorsurfaces.
TheLAVINA®Xmachineismanufacturedandfittedfortheabove‐
mentionedapplicationsonly!Everyotherusemaycauseriskstothepersonsinvolved.
MACHINECHARACTERISTICS
TheLAVINA®Xmachineismadeoftwomaincomponentsections:
MAINDESIGN
Thetwomaincomponentsectionsarethecarriageandmainhead.
Thehandle(Fig.1.2)ontheframeisadjustableinheightandallowstheoperatortoworkina
correctandsafeworkingposture.
Thehalogenspotlight(Fig.1.2)enablestheoperatortoworkindarkerareas.
Existinglightingsystemdoesnotreplaceadequateoverheadlighting.
Theframe
Thecontrolsarepositionedontopoftheelectricalbox(fig.1.3)
Theelectricalbox(fig.1.3)containstheelectricswitchingdevicesandthe
inverter.Themainfeedingcableisconnectedwithaplugandsocketontop.Themotor
feedingcableispluggedintothesocketlocatedonthebottomofthebox.Thetankisonthe
oppositesideoftheframe,sothattheweightofthewaterhasnoinfluenceontheoperationof
themachine.Theframeweight,ontheotherhand,isfullyabsorbedbythedrivingwheels.An
electricpumpspraysthewaterthroughafrontsprayerorinternal.Themotorismountedonthe
baseplateandisdrivingthethreeheadswithabeltsystem.Theplanetaryheadisdrivenbyasecondbelt.
ENVIRONMENTALCONDITIONS
ThetemperaturerangeforoperatingtheLAVINA®Xmachine
outdoorsisbetween41°Fand
86°For5°Cand30°C.NeverusetheLAVINA®Xmachineduringrainor
snowwhenworkingoutdoors.Whenworkingindoors,alwaysoperate
themachineinwell‐ventilatedareas.
ELECTRICALCONNECTION
Thevoltage(Volt)andpower(Ampere)aredisplayedonalabelonthe
electricalcontrolboxtoavoidanyincorrectconnection.Refertothese
beforeconnectingthepower.Toavoidelectricalshocks,makesure
thegroundpowersupplyisfunctioningproperly.
Figure 1.2
Figure 1.1
Figure 1.3
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VACUUMCONNECTION
Aconnectionforavacuumdustextractorislocatedonthecarriage.TheLAVINA®Xmachinedoesnotincludeavacuumdust
extractor.Thecustomermustpurchasethevacuumdustextractorseparately.Thehoseofthevacuumextractormustbe
Ø50.8mmandcanbeglidedoverthepipe.Thevacuumdustextractormustbeadaptedforfloorgrindersandhavea
minimumairdisplacementof320m3/hwithanegativevacuumof21kPa.
TECHNICALDATA
Lavina®20‐X
Voltage/Hz1phx200‐240V50‐60Hz
AmperageMax14 Amps
Power3kW4HP
Toolholderrpm300‐1100rpm
Workingwidth510mm20"
Tooldiameter(QCPlate)3x225mm3x9"
Weight162kg357 lbs
Grindingpressure82kg181 lbs
Additionalweightmax1x22kgmax1x48 lbs
Applicationwetanddry
VacuumhoseportYes
Watertankcapacity20l5.2gal
Waterfeedwithpump(peripheralandfront)
Cablelength17.4m57ft
MachineLxWxH1350x540x1100mm 53.1”x21.3”x43.3”
PackingLxWxH1150x730x1155mm 45.2”x28.7”x45.5”
VIBRATIONS
ThevibrationsofthemachinearewithinthelimitsofdirectivesandharmonizedstandardsfromtheEuropeanUnionwhen
theLAVINA®Xisoperatedwiththerecommendedtoolsandinnormalconditions.
SONOROUSEMISSIONS
ThesonorousemissionsarewithinthelimitsofdirectivesandharmonizedstandardsfromtheEuropeanUnionwhenthe
LAVINA®Xisoperatedwiththerecommendedtoolsandinnormalconditions.However,aspreviouslystated,theoperator
mustwearearprotectors.
LABELDATA
ThedataonthelabelprovidesthecorrectVoltageandkW(neededforoperationalpurposes);
Weight(neededfortransportationpurposes);productionyearandserialnumber(neededformaintenancepurposes).
CUSTOMERSERVICE
ForcustomerassistanceandtechnicalsupportcallyourlocaldistributororcallSuperabrasiveInc.at
1‐800‐987‐8403orvisitusat:www.superabrasive.com,whereyoucandownloadacopyofthismanual.
2.SAFETYINSTRUCTIONS
RECOMMENDEDUSE
TheLAVINA®Xmachineis
designedandmanufacturedto
grindandpolishconcrete,terrazzo,andnaturalstonefloors.It
canbeusedforrenovationsaswellasforpolishing.Themachine
isdesignedfordryorwetuse.Whenusingitdry,useavacuum
ofappropriatesize.Formoreinformation,pleaserefertothe
chapteronhandlingthe
vacuumconnection.
PROHIBITEDUSE
ThemachineMUSTNOTbeused:
ForapplicationsdifferentfromtheonesstatedintheGeneral
Descriptionchapter.
Fornot‐suitablematerials.
Inenvironmentswhich:Possessrisksofexplosion
Possesshighconcentrationofpowdersoroilsubstancesintheair
Possessrisksoffire
Featureinclementconditions.Possesselectromagneticradiation.
PREPARATIONFORWORK
MakesurethatYouhaveclosed
theworkarea,sothatnopersonunfamiliarwithoperatingthe
machinecanenterthearea.Thetoolplateandtoolsareadjustedto
themachineproperly.Therearenomissingpartsofthemachine.
Themachineisinuprightworkingposition.Theprotectiondevices
areworkingproperly.Theelectricalcableisfreemoveandfollow
themachineeasily.Inordertokeeptheelectricalcablefrombeing
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damaged,novehicleshouldcrossthezonewhereelectrical
cablesaresituated.
PROTECTIONDEVICES
Themachineisequippedwith
severalprotectiondevicesincludingthefollowing:
Anemergencystopbutton
Aprotectionskirtandhoodforprotectingthetoolplates.
Thesedevicesprotecttheoperatorand/orotherpersonsfrom
potentialinjuries.Donotremovethem.Oncontrary,before
usingthemachine,pleaseensurethatallprotectiondevicesare
mountedandfunctionproperly.TheSecurityplatepreventsthe
QuickChangepadsfromlooseningduringuse.
ARRESTFUNCTIONS
Functionsofarrestingthe
machinearefollowing:Buttontostopthemotor
(category1)
Emergencybutton(category1)
SAFEUSE
TheLAVINA®Xisdesignedto
eliminateallriskscorrelatedwithitsuse.However,itisnot
possibletoeliminatetherisksofaneventualaccidentwiththe
machine.Unskilledoruninstructedoperatormaycause
correlatedresidualrisks.Suchrisksare:
PositionRisksduetooperator’sincorrectworkingposition
TanglingupRisksduetowearinginappropriateworkingclothes
TrainingRisksduetolackofoperationaltraining
NOTE:Inordertoreduceallconsequencesoftheabove‐
mentionedrisks,weadvisethatmachineoperatorsfollowthe
instructionsinthemanualatalltimes.
RESIDUALRISKS
Duringthenormaloperating
andmaintenancecycles,theoperatorisexposedtofewresidual
risks,whichcannotbeeliminatedduetothenatureofthe
operations.
BEFOREYOUBEGIN
Workingareamustbeclear
fromanydebrisorobjects.
Afirst‐timeoperatormustalwaysreadthemanualandpay
attentiontoallsafetyinstructions.
Allelectricconnectionsandcablesmustbeinspectedfor
potentialdamages.
Groundwiresystemofthepowersupplymustbealsoinspected.
Performgeneraldailyinspectionsofthemachineandinspect
themachinebeforeeachuse.
Alwaysinspectthesafetydevices:MounttheSecurityplatefor
theQuickchangepads.
Theemergencybreakmustbeclearandworking
Thetoolprotectormustbeworking
Themachinemustbeclean
Neveroperatethemachineintherain!
Confirmthattherearenomissingpartsespeciallyafter
transportation,repair,ormaintenance.
Beforefillingthewatertankwithwatermakesurethemachineis
notworkingandthemainswitchisturnedoff.
Beforeturningonthemachinemakesurethatthebaseisplacedon
thefloor,themachineMUSTNOTbeinanupright
positionwhenturnedon!
OPERATINGMACHINE
WhenoperatingtheLAVINA®X,makecertainthatthereisno
one,butyouaroundthemachine.
Neverleavethemachineunattendedwhileworking.
Theelectricalcablemustmovefreelyandmustbedamage‐free.
Thewaterhosemustmovefreelyandmustbedamage‐free.
Checktheflooryouwillworkontomakesureitisnottoouneven.
Ifthisisthecase,itmaydamagethemachine.
AFTERWORKISCOMPLETED
Cleanthemachineandits
surroundingsproperly
Emptyandcleanthewatertank
Unplugthemachineandwinduptheelectricalcable
Storethemachineinasafeplace
THEWORKAREA
Makecertainthatpeopleor
vehiclesdonotentertheworkarea.
Avoidcablesandhosesbeingintheway.
Alwayscheckthefloorfordebris
PERSONALPROTECTIVE
EQUIPMENT(PPE)
Alwayswearsafetyshoeswhenworkingwiththemachine.
Alwayswearearprotectors
whenworkingwiththe
machine.
Allpersonnelintheimmediateworkareamustwearsafety
glasseswithsideshields.
Alwayswearsafetygloveswhenchangingthetools.Always
wearclothessuitablefortheworkenvironment.
OPERATOR
TheLAVINA®Xmachine.
Theoperatormustknowthemachine’sworkenvironment.
Onlyoneoperatoratatimecanworkwiththemachine.The
operatormustbeproperlytrainedandwellinstructedprior
operatingthemachine.
Theoperatormustunderstandalltheinstructionsinthis
manual.
Theoperatormustunderstandandinterpretallthedrawings
anddesignsinmanual.
Theoperatormustknowallsanitationandsafetyregulations
pertainingtotheoperationofthemachine.
Theoperatormusthavefloorgrindingexperience.
Theoperatormustknowwhattodoincaseofemergency.
Theoperatormusthaveanadequatetechnicalknowledgeand
preparation.
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3.HANDLINGANDTRANSPORTATION
PREPARINGTHEMACHINEFORTRANSPORTATION
Unplugthemotorcableplugfromthecontrolbox(Fig.3.1)anddisconnectthewaterhosefromthemainheadbypullingitout
(Fig.3.2).Windtheelectricalcableonthecarriage.Releasethepinsets(Fig.3.3)whichattachtheheadtothecarriage.
Pulloutthevacuumhoses,anddismounttheheadfrom
thecarriage(Fig.3.4).
TheheadoftheLAVINA®Xmachinehasone
barandasupportusedashandlesintendedforeasy
movingandtransportation(Fig.3.4).TheLAVINA®X
machineisengineeredwitheasytransportationinmind.
Theabilitytоdismantlethemachineintwopartsallows
convenient
transportationandstorage(Fig.3.4,Fig.3.5).
ADJUSTINGTHEHANDLE
TheHandleontheframeisadjustableinheightandallowstheoperator
toworkinacorrectandsafeposture.Theunlockingisbypullingthe
handle(fig.3.6)Thelockingisautomaticallyunderactionofthe
spring(Fig.3.7)showsallpossiblepositionofthehandle.Choosethe
uprightpositiontomoveeasythemachine.
STORAGE
AlwaysstoreandtransporttheLAVINA®Xmachineinadryplace.
NevertransporttheLAVINA®Xmachineunprotected;itmaybe
damagediftransportedunprotectedduringrainorsnow.
Whenstoringthemachinethetemperaturemayfalltoorlessthan32F(0oC),therefore,youshould
emptythewaterfromthesystemusingfollowingsteps:
Pulloutthehoseofthetank(Fig.3.6)
Usingcompressedairblowoutthewaterfromthesystemforthetwopositionsoftheturn‐cock(Fig.3.9,Fig.3.10)
Figure 3.6 Figure 3.7
Figure 3.8 Figure 3.9 Figure 3.10
Fi
g
ure 3.4 Fi
g
ure 3.5
Figure 3.1 Figure 3.3
Figure 3.2
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4.OPERATION
PRELIMINARYCONTROLS
Inspecttheworkingareaasexplainedinthesafety
instructions.Forwetuse,fillinthewatertankwhenthe
electricalcableisdisconnected.Connectthevacuum
extractorandensurethatthevacuumhoseisclearand
itwillfollowthemachineeasily.Pluginthemachine
andmakesurethatthepowercordisfreetofollowthe
workingdirectionoftheLAVINA®Xmachine.
WATERFLOWCONTROLUNIT
Theoperatorcanchoosethewaterspraysinthefront(Fig.4.1)whenthelevelofthetapisinthehorizontalposition(Fig.4.2),when
thelevelisintheverticalposition(Fig.4.2)waterwillsprayundercoverofthemachine.
Theflowregulatingvalvelocatedonthetank(Fig.4.3)isincreasingorreducingthewaterflowtotheworkingarea–infrontofthe
machineorunderthemainheadcoverofthemachine.
ADJUSTINGANDMOUNTINGTOOLS
TheHolderA41inLAVINA®Xcanworkwitheither3or6bufferswhichwill
changeitselasticity.Youcanmakethechangeafterdismountingtheholder
aspertheinstructioninTROUBLESHOOTING.
InLavina20‐Xtheholderisinitiallymountedwith3buffers.
Mountthetoolsonlyafterensuringthatthereisenoughdiamondbond
materialleft.Besurethattheplatesarealwayscleanbeforemounting.
WARNING:Alwayssecurethe“Quickchange”padswiththesecurityplate(Fig.4.4),andlockwiththetoolholderkey(Fig.4.5).
DiamondtoolswithVelcroareattachedonthree9inchfoamplates.Thefoamplatesaremountedonthekeylock(butterfly).Always
usethetoolholderkey(Fig.5.3).
THECONTROLBOARD
1.Powercableplug
2.DigitalRPMindicatorIndicatestherevolutionperminuteofthe
grindingplates(nottherevolutionperminuteoftheentireunit).
3.Lampcablegland
4.Resetbuttonresetsthealarmoftheinverter.Buttonlightsblue
whentheinvertergoesintoalarmmode.
5.WaterpumpswitchLightsorangewhenthewaterpumpis
working.
6.Powerledlightsgreenwhenthepowerison7.Forward/Reverse
switchchooseforwardforclockwiserotationofthegrindingplates
orreverseforanti‐clockwiserotationofthegrindingplates.
(Recommended)Preferredoperatingdirectioniswhentheswitch
isonpositionF.Theproperdirectionofrotationofthemotor
(anti‐clockwise)isindicatedbyarrowonitscover.
8.PotentiometerchangestheRPMofthegrindingplatesfrom300‐1100rpm
9.READYOFF/ONswitch.TurningONtheswitch,itlightsshowingthatthemachineisinstandbymode.
TurningOFFtheswitch,itlightsoffshowingthemachineisoutofstandbymode.Afterreleasingtheswitchitgoesbackincentral
position.
10.STOPbuttonstopsthemotor
11.RUNbuttonstartsthemotor
12.EmergencybuttonusedinEmergencysituationsforstoppingthemotor
Figure 4.4 Figure 4.5
Fi
g
ure 4.3
Figure 4.1 Figure 4.2
Figure 4.6
14567
89101112
23
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STARTINGTHEMACHINE
First,followthedirectionsinchapterSafetyDevicesandSafetyInstructions.Next,pulltheemergencystop(12)turntheReadyswitch
(Fig.4.67)inpositionONtoputthemachineinstandbymode.Checkthepotentiometer(8)andensurethatitissetattheworking
speed.Ifworkingwet,addwatertothefloorsurface.Ifworkingdry,omitthisstep,andinstead,switchonthevacuumunit.Finally,
holdthemachinefirmlyandpushtheRUNbutton(11).
OPERATINGTHEMACHINE
Guidethemachineinstraightlinesacrossthefloor,andwitheachnewlineoverlapalittlebitofthepreviouslycompletedsurface.
Workataconstantspeedallowingthetoolstimetoworkataspeedappropriateforthetools’gritsize.Avoidvibrations.Donotstop
theLavina®Xmachineinonespotwhilethetoolsarestillworkingbecausetheywillleavemarksonthefloorsurface.Whenworking
wet,preliminarychosewiththewatertap(Fig4.2)thepositionforwaterfeedandperiodicallystartthepumptoreleasewateronto
thefloorsurface(Fig.4.6Pos.5).Whenworkingdry,checkthefloorsurfaceperiodicallytoensurethatdustisnotaccumulatingonthe
surface,alsocheckregularlythatyourvacuumworksproperly.
STOPPINGTHEMACHINE
Thestoppingofthemachinemustbedonegraduallyuntilthemotorstops.Donotstopmovingthemachinebeforearrestingthe
Motor,asthetoolscoulddamagethesurface.
Tostopthemachine:
1.PushtheSTOPbutton(10).
2.TurntheOFF/ON(9)switchinpositionOFF,thiswillcutthevoltagetotheinvertorandthegreenlightwillturnoff.
WhileworkingdonotturnoffdirectlyfromtheswitchREADYOFF/ONorfromtheEmergencyStop,butfollowtheabove
mentionedsteps1and2.
UsetheEmergencybutton(12)onlyinemergency.
Remembernottoholdthemachineinonespotbeforeturningoffthemotor.
ALARM
TheResetbutton(4)willlightwhentheinvertergoesinalarmmode.Themostcommonfailureismotorinoverload.Toresetthe
modepushresetbutton(4).Acodeontheinverter’sdisplayindicatesthetypeofthealarm.Whenthesamealarmisrepeated
severaltimesitisobligatorytofindandeliminatethereasonforit,otherwisetheinvertercanbedamaged.
5.TOOLSANDACCESSORIES
WEIGHTS
Superabrasiveoffersadditionalweightsforincreasingthe
productivityofthemachine(Fig.5.1).Eachadditionalweight
weighsabout48lbsor22kg.Eachindividualapplication,type
andconditionofsurface,powercapacityoftheoutlet,etc.
willdeterminethenumberofweightsyoucanusewithout
trippingabreaker.Theweightstacksontothreepostsaround
theouterbowl(Fig.5.2).
Theadditionalweightsdependonthetools;itisnotalways
possibletoaddweights.Sometoolsworktooaggressively
andthemachinecanstop.TheweightcanbeorderedwithitemnumberA07.00.00.00.
TOOLHOLDERKEY
Thetoolholderkey(Fig.5.3)isusedforadjusting,mountingand
dismountingofthefoam
plates.Alwaysusethekeyfor
mounting.ItemnumberisA03.00.00.00
FOAMPLATE
DiamondtoolswithVelcroaremountedonthefoamplate9“(Fig.5.4).Thefoamplateismountedon
the“QuickChange”System.
ItemnumberisLV‐9‐FP‐S
SECURITYPLATEFORQUICKCHANGEPADS
Fi
g
ure 5.3
Figure 5.1
Fi
g
ure 5.4
Fi
g
ure 5.5
Fi
g
ure 5.2
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Plateusedtoensurethe“Quickchange”pads.ItemnumberisA38.00.01
6.POPULARTOOLS
RECOMMENDEDTOOLS
QuickChangeSystemandToolingfeatureextremelyfastandconvenienttoolchanges,andalong
tool
life,providingforgreatlong‐termcostsavings.TheQuickChangepadsareproducedinfour
different
bondsforsuperhard,hard,mediumandsoftconcrete,inavarietyofgritsizes.Theyare
offeredwith
1or2buttonsorrectangularsegments,whichallowsyoutocustomizetheaggressivenessofthecut.
Calibragrindingdiscs:ourpopularceramicbonddiscsaredesignedfortheremovalofdifficultscratches
andtheysaveyouvaluabletimebyeliminatingtheneedformultiplepasseswithmetaltools.Theycanbe
usedwetordry,andarebestforhardconcreteapplications.
Theyare3‐inch,withincludedVelcrobackattachment.
NATO®polishingdiscsfeatureaspecialresinformuladesignedforbothwetanddryapplicationsandauniquedesignwith
widechannelsallowingforworkonacleanersurfaceandensuringaqualitypolish.Availablein3and4insizes.Theyarewith
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Superabrasive UserManual OriginalLanguageLavina®20‐X 4/2015
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7.MAINTENANCEANDINSPECTION
CLEANING
Keepyourmachineclean.Cleaningthemachineonaregularbasiswillhelpdetectandsolvepotentialproblemsbeforetheycause
damagetothemachine.Mostimportantly,checkandcleanthetoolplateconnections,powercordandplugs,vacuumhosesand
watertank.
CHECKDAILY
AfteroperatingtheLavina®Xmachine,theoperatorshouldconductavisualinspectionofthemachine.
Anydefectshouldbesolvedimmediately.Payattentiontopowercords,plugsandvacuumhoses,loose
boltorscrews.
Toolholders:Buffersandelasticelementareconsumablesandmustbevisuallycheckeddailyand
replacedifneeded.Seethatflangesordiscsaremountedandlockedwellinplace.Thekeylockholders
(butterflies)shouldbealsochecked.
Checktherubberbuffersandfixingoftheholders.Theflangeholdingthebuffers(Fig.7.1‐1)hastobe
firmlyfixedtotheunit.Agapseentheremeansthatthereareloosescrewsfixingtheholder.Thescrews
havetobetightenedimmediatelyforsafeoperation.Workingwithloosescrewsontheholdercouldalso
causebaddamagesonthemachine.Tighteningforceofthescrewshastobe22...25N.m(16...18ft/lbs).
Itisveryimportanttoregularlycheckthescrews(Fig.7.1‐2)thatfixthe“Quickchange”holdertothe
safetypart,sothattheholderwillnotflyawayifthebuffersgetdamaged.“Quickchange”shouldbe
clean.
CHECKANDREPLACEAFTERTHEFIRST15WORKINGHOURS.2
Checkthebelttensionafter15hoursworkingwiththemachine.
Thebottomcoverhasacontrolcover(Fig.7.2)thatallowsfastandeasycontrolandcorrectionof
thebelt.Itisrecommendedtocheckthetensionofthebeltafterthefirst15hoursandto
tightenifnecessary.Forthecorrecttension,seeTROUBLESHOOTING“mountingthebelt”.Every
timeyouopenthecontrolcover,mountbackallthescrews.
CHECKEVERY200WORKINGHOURS
Every200workinghours,theoperatorshouldinspectallpartsofthemachinecarefully.Mostimportantly,inspectandcleanthetool
plateconnections,powercordandplugs,vacuumhoses,andwatertank,andfilter.Also,checkthewaterflowofthepump.Checkthe
guardassembly.Makecertainthewheelsarecleanandrotateproperly.Inspectthecontrolbuttons.Iftherearedefectivecontrol
parts,
theyshouldbereplacedimmediately.Replacewornvacuum‐ andwaterhoses.Checkthetensionofthebeltandtotightenif
necessary.Forthecorrecttension,seeTROUBLESHOOTING.
Dismountthetoolholders(SeeTroubleshooting)replaceallparts(elasticelement,buffers,sealers)withtheslightestdamageor
consume.
Opentheinspectioncoveronthemotorbasetochecktheplanetarydrivingbelt,bymovingthemainheadthebeltshouldnotslipon
theplanetary/central/pulley.
CHECKEVERY400WORKINGHOURS
Besidesthechecksof200workinghours,replacesealerandV‐ringslikedescribedinchapter“TROUBLESHOOTINGREPLACING
BELTANDPULLEYUNITS”.Checkifbeltsandbearingsareingoodcondition,changeifneeded.
VACUUM
Asstatedpreviously,frequentlycheckhosesandotherpartsforclogging.
WATERLEAKS
Replaceanyleakingpartsimmediatelyasthewatercoulddamageyourmachine
MECHANICALPARTS
Partssuchasthebelts,sealrings/feltringandV‐rings/,elasticelementandbuffersandguardassemblyaresubjecttowearand
shouldbereplacedasneeded.
ELECTRICALSYSTEM
Dustshouldnotenterthecontrolbox,asitwilldestroythecontacts.Remove(blowout)anydustpresent.
Figure 7.1
Figure 7.2
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LAVINA®20‐XELECTRICAL
SCHEMESWITHYASKAWAINVERTER200‐240VOLT
200‐240Volt
Themotorisconnectedin“Delta”
(triangle)230Volt,
reminderforthewireconnectionof
themotor.
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8.TROUBLESHOOTING
INDEXOFPROBLEMSANDSOLUTIONS
8.1REPLACINGPOWERCORDANDPLUGS
Whenreplacingthepowercordorplugsalwaysusecordsandplugswithspecificationsastheoriginalones.
Neveruselowerqualityordifferenttypecordandplugs.
Inaddition,takeintoconsiderationthedistanceoftheappliancefromtheelectricalsource.Thegreaterthedistance,thegreater
theresistanceandthelesscurrentthatwillbeavailableattheotherend;therewillbeavoltagedropandtheinverterwillsign
alarmmode.Thiscanalsohappenifseveralmachinesareworkingonthesamelineorwhenthegeneratorisunderrated.Ingeneral
ourstandardpowercablecanbedoubledinlength;iflongerlengthsareneededyouhavetoreplaceallthecableswithbiggergage
ratedcablesforthelengthandamperage.
8.2DISMOUNTINGTOOLHOLDERTOCHANGINGV‐RINGSANDFELT‐RINGS
Tocheckorreplacethebuffersandtheelasticelements,thetoolholdershavetobedismounted.
Youwillneeddeepmetricsocket13mmwithoutsidediameternotmorethan3/4intounscrewthefourbolts(Fig.8.2.1)andremove
theholder(Fig.8.2.2)
Whenthetoolholderisdismounted,youcanchangethesealers(V‐RingandFelt‐Ring).
BylooseningfourHexcapflangebolts(Fig.8.2.3)theadaptorcomesloose.Unscrewthesixscrewsofthecap(Fig.8.2.4)holdingthe
felt‐ring.TakeouttheFelt‐Ring,adaptorandV‐Ring.
MounttheV‐RingwiththesmallestlipoftheVtoinside(Fig.8.2.5)justpushtheV‐Ringsothetopisonthesamelevelasthe
pulleytop(Fig.8.2.6).ThentaketheadaptorandpushtheV‐Ringdownwiththeadaptor(Fig.8.2.7).ThelowestlipoftheV‐Ring
shouldonlybarelytouchitsglidingsurface;alsoneverpushtheV‐Ringdownwithfingers.MounttheadaptorandtheFelt‐Ringon
top(Fig.8.2.7).Closethesealerswiththecap(Fig.8.2.8)andscrewthebolts.Alwaysusetheoriginalbolts.
8.3DISASSEMBLINGANDMOUNTINGTOOLHOLDERTOCHANGEBUFFERSANDELASTICELEMENT
WhentheTOOLHOLDERisdisassembledyoucanchangedefectiveparts–elasticelement,buffers,etc.
Liftthelockingpin(Fig.8.3.1)todismounttheretainingwasher(Fig.8.3.2).Takeoutthescrewsonthebuffersandthenutsofthe
elasticelement(Fig.8.3.3;Fig.8.3.4).RemovetheelasticelementfromtheQCplate(Fig.8.3.5).Whiletheholderisdismounted
(Fig.8.3.6;Fig.8.3.7)cleanthepartsandreplacethedefectivewithnewones.Assembletheholderwithnewbufferswithnewscrews
andnewelasticelement.Puttheretainingwasher(Fig.8.3.8)andpushthelockingpin(Fig.8.3.9).Thiswillpreventthefallofthe
washerwhenmountingtheholderonthemachine.
Figure 8.2.1 Figure 8.2.2 Figure 8.2.3 Figure 8.2.4
Figure 8.2.5 Figure 8.2.6 Figure 8.2.7 Figure 8.2.8
Superabrasive UserManual OriginalLanguageLavina®20‐X 4/2015
15Figure 8.3.13
Makesurethefourboltsholdingtheadaptor
(Fig.8.3.12)arereliablytighten.Mountthe
holderonthemachineusingthesamesocket
asmentionedin8.2(Fig.8.3.10;Fig.8.3.11).The
retainingwasherfitsintothecentralholeCof
adaptorandthefourboltsintothethread
holesТ(Fig.8.3.12).Theholderiscenteredon
theoutsidediameteroftheadaptor.Ensure
theconnectionoftheholderontheforehead
oftheadaptorandthentightevenlythefour
bolts.Tighteningforceoftheboltshastobe
22...25N.m(16...18ft/lbs).Mountingtheholderwithoutretainingwasher(Fig.8.3.2)isINADMISSIBLEbecausethesecurity
systempreventingtheseparationofpartoftheholderincaseofbrokenbuffersandelasticelementwillnotfunction!
Youcanchangethebutterflyoftheholderwithout
dismountingtheholderofthemachine.
Fig.8.3.13is3‐Dsectionviewoftheholder,showing
itsparts.ThenumberingisthesameasinSpare
parts.
Figure 8.3.10 Figure 8.3.11
T
C
Figure 8.3.12
Figure 8.3.5
Figure 8.3.1 Figure 8.3.2
Figure 8.3.7
Figure 8.3.3
Figure 8.3.4
Figure 8.3.8 Figure 8.3.9
Figure 8.3.6
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8.4 TENSIONINGTHEPLANETARYBELT
Ifthebeltslipsorisbrokenseparatethecarriagefrommainhead,pulloutmotorplug(Fig.8.4.1),water‐(Fig.8.4.2)(Fig.8.4.3)
andvacuumtubes.Takeoffhandles,forksandweightholderssoyoucandismountthetopcover(Fig.8.4.4)(Fig.8.4.5)
8.5TENSIONINGUSEDPLANETARYBELT
Incaseofslippingoftheplanetarybeltthatinterruptstheoperationofthemachineyoucantightenthebelt.Looseslightlythetwo
boltsofthetensioningdevicedevice(Fig.8.5.1).Unscrewthestopnut(Fig.8.5.2).CorrectthebelttensionusingthescrewFig.8.5.3
showshowtocontrolthebelttensionwithOptikrikIIDevice(Measuringrange:500‐1400N)(Fig.8.5.4).thetensioningforceis
about500‐550N.IncaseyouhaveaFrequencytensionTesterOptibelt3TT‐ithastoshow320Hz,measuredinthesamespanofthe
belt.
8.6MOUNTINGANDTENSIONINGANEWPLANETARYBELT
Unscrewthetwoboltsofthetensioningdevice(Fig.8.6.1)andtakeitoff.Followstepsshownon(Fig.8.6.2;Fig.8.6.3;Fig.8.6.4;Fig.
8.6.5;)Putthebeltandthenscrewtheboltsиofthetensioningdevice.
Figure 8.4.1 Figure 8.4.2 Figure 8.4.3 Figure8.4.4 Figure 8.4.5
Figure 8.6.1 Figure 8.6.2 Figure 8.6.3
Figure 8.6.4 Figure 8.6.5 Figure 8.6.6
Figure 8.5.1 Figure 8.5.2 Figure 8.5.3 Figure 8.5.4
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Completelydismountthetensioningdevice(Fig.8.6.1).Mountthenewbeltaroundtheplanetary
pulley;seethatthebeltisbehindthedrivingpulley(Fig.8.6.3).Putthebeltaroundtheleftrollerof
thetensioningdevice(Fig.8.6.4).Putthetensioningdevicebackinplaceandpullthebeltfromthe
rollerontherightside(Fig.8.6.5).Putthebeltaroundthedrivingpulley(Fig.8.6.6).Tightenthe
tensioningdevicewhileturningtheboltmovetheplanetaryheadsothebeltcanslide.Donotforget
tolockthetensioningdevice(Fig.8.5.2).
ATTENTION:NEVER“OVER”TENSIONTHEBELT,THEBELTWILLBEDAMAGEDANDITWILLNEVER
RECOVERITSORIGINALTENSION
8.7REPLACINGPULLEYUNITS
Seepreviouschapterstotakeofthetoolholdersandtopcover.Unscrewthescrewsofthebottomcover(Fig.8.7.1).
Setthebottomcoverassemblyaside(Fig.8.7.2).RemovetheO‐ringstoavoidlosingthem(Fig.8.7.3).
Onlythetwoloose(non‐driving)pulleyscanberemovewithoutremovingontopthemotorbasediscandmotor.Loosethenuton
topofthepulley(Fig.8.7.4).Carefullypullouttheunitwithcrowbars,butdonotuseexcessiveforce(Fig.8.7.5)(Fig.8.7.6).
Ifallthepulleyunitshavetobereplaced,dismountmotorbasediscandmotor.Beforeremovingthebeltunscrewthecentral
pulley(soitdoesnotturnwhileunlocking)(Fig.8.7.7)(Fig.8.7.8).Pullthecentralpulleyoff(Fig.8.7.9).
Figure 8.7.1 Figure 8.7.3Figure 8.7.2
Figure 8.7.4 Figure 8.7.6Figure 8.7.5
Figure 8.7.7 Figure 8.7.9Figure 8.7.8
Figure 8.6.7
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Unlockbolts(Fig.8.7.10)andtakemoreoff(Fig.8.7.11).Unlockretainingshaft/bearing(Fig.8.7.12).Takeawaythefillingring
(Fig.8.7.13).Nowthemotorbasediscisunlocked,theonlywaytodismountitistopressitoutonabearingpress(Fig.8.7.14)
(Fig.8.7.15).Dismountingthedrivingpulley:takethetopscrewouttoreleasethebushing(Fig.8.7.16),pushthebushingtogether
withthewasherup(Fig.8.7.17),pushwasherdownofthebushing.,takebushingout(Fig.8.7.18),pushkeyout(Fig.8.7.19),nowthe
washerreleases(Fig.8.7.20),dismountsealercap(Fig.8.7.21),thepulleycanbereleasedwithtwocrowbars;donotuseexcessive
force(Fig.8.7.22)(Fig.8.7.23),pushthesealercaptodismount(Fig.8.7.24),bymountingbackthesealercap,securewithsealant,
centertheholestomountthepulley.
Changethetwootherpulleysas
earlierdescribedinthechapter,
bestwhenthemotorbasediscis
dismounttochangetheroller
unitstoo.Unlockthenutontop
(Fig.8.7.25).Thepulleyscanbe
releasedwithtwocrowbars;do
notuseexcessiveforce
(Fig.8.7.26)(Fig.8.7.27).
Figure 8.7.10 Figure8.7.12Figure 8.7.11
Figure 8.7.13 Figure 8.7.15Figure 8.7.14
Figure 8.7.16 Figure 8.7.18Figure 8.7.17
Figure 8.7.19 Figure 8.7.21Figure 8.7.20
Figure 8.7.22 Figure 8.7.24Figure 8.7.23
Figure 8.7.25 Figure 8.7.27
Figure 8.7.26
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8.8MOUNTINGTHEBELT
ThemountingofthebeltisshownonFig.8.8.11.Puttingthe
beltispossiblewhenthetensionerisinstartingposition:
‐loosenthenutspos.2
‐loosenenoughthenutspos.3(orunscrewthem).
‐unscrewthenut(pos.4)andpulloutthebush(pos.5)from
holeDinthetensioner(pos.1),thatwillallowthetensionertohave
thepositioninFig.8.8.11.
‐putthebeltfollowingstepsshownonFig.8.8.2;Fig.8.8.3
andFig.8.8.4.(Itispossiblealsotoputthebeltonthe rollerunit
assemblyasalaststep.)Checkifthebeltisontherightplaceinthe
groovesofeachofthepulleyunits andonthecentralpulley.
Putbackthetensionerinapositiontheaxlebushingtofitin
thetensionerhole(Fig.8.8.5)(Youcanpushdownthebushscrewing
thenutpos.4)
Tightenthenuts(pos.2,Fig.8.8.1)onthesectorsand
unscrewhalfrev.(Fig.8.8.5)Thiswillallowthetensionerturnin
minimumclearance.Fastlightthebelt(Fig.8.8.7)inordertoachieve
therightpositionandthentightenthenutinthecenterofthe
tensioner(Fig.8.8.6).Fastupthebelttakingcareofthetensioning
(Fig.8.8.7).
ItisrecommendedthatthetensioningofthebeltbemeasuredwithOptikrikIIDevice(Measuringrange:500‐1400N)(Fig.8.8.8).
Foranewbeltthetensioningforceis650N,andthefasteningforceis520N.
ATTENTION:NEVER“OVER”TENSIONTHEBELT,THEBELTWILLBEDAMAGEDANDITWILLNEVERRECOVERITS
ORIGINALTENSION
Tightenthetwonutsonthesectorsandcontranutonthetensioner(Fig.8.8.10).Putthesealringonthebottomcoverandclose
themachine(Fig.8.8.11).
Reassembleinthesamemanner.
YourLAVINA®Xmachineisnowreadyforuse!
Figure 8.8.2 Figure 8.8.3 Figure8.8.4
Figure 8.8.9
Fi
g
ure 8.8.1 Figure 8.8.5
Figure 8.8.6 Figure 8.8.7 Figure 8.8.8 Figure 8.8.10
Figure 8.8.11
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8.9CHECKINGTHETENSIONOFTHEBELT
Openthecheckingcovertoreachthebeltandtensiondevice(Fig.8.9.1).Whiletensioningcheckregularlytension.Itis
recommendedthatthetensioningofthebeltbemeasuredwithOptikrikIIDevice(Measuringrange:500‐1400N)(Fig.8.9.2).
Fasteningforceis520N.
ATTENTION:
NEVER“OVER”TENSIONTHEBELT,THEBELTWILLBEDESTROYEDANDITWILLNEVERRECOVERITSORIGINALTENSIONLoose
thecontranuts(Fig.8.9.3),looselightthetwonutsofthetensiondevice(Fig.8.9.4),andadjustthetensionwiththenutseenin.
Whentherighttensionisreached:closethecontranutsandthetwonutsofthesupport.Reassembleinthesamemanner.
PLEASEMAKESUREYOUCHECKTHETENSIONOFTHEBELTAFTERTHEFIRST15HOURSOFOPERATION
8.10MOTORCONNECTION
Incaseofchangingthemotor,pleasecheckthecableconnectiontoyourmotor.
Lavina®20‐X
Themotorisconnectedin“Delta”
(Triangle)230Volt,reminderfor
thewireconnectionofthemotor.
Figure 8.9.1 Figure 8.9.2 Figure 8.9.3 Figure 8.9.4
Figure 8.10.1
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