Superb SB12V100E-ZC User manual

Manual
13.2V/100 Ah
(1.3kW LiFePO4)
LITHIUM BATTERY
SB12V100E-ZC

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User Manual SB12V100E-ZC Lithium Iron Phosphate battery
Dear customer,
This manual contains all the information necessary to install, use and maintain the SuperB
SB12V100E-ZC Lithium Iron Phosphate Battery. We kindly ask you to read this manual
carefully before using the product. In this manual, the SB12V100E-ZC battery will be referred
to as: the Li-Ion battery.
This manual is meant for the installer and the user of the Li-Ion battery. Only qualified,
certified personnel may install and perform maintenance on the Li-Ion battery.
Please consult the index at the start of this manual to locate information relevant to you.
This is the original manual, keep it in a safe location!
Copyright©Super B b.v. All rights reserved. Licensed software products are owned by
Super B or its subsidiaries or suppliers, and are protected by national copyright laws and
international treaty provisions. Super B products are covered by Dutch and foreign patents,
issued and pending. Information in this publication supersedes that in all previously published
material. Specifications and price change privileges reserved. Super B is a registered
trademark of Super B b.v.
For more information, or to order documents, contact:
Super B b.v.
Diamantstraat 1e
7554 TA Hengelo (Ov)
The Netherlands
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
www: www.super-b.com

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Table of content
1. Introduction 5
1.1. Product description 5
1.2. Glossary of Terminology 5
1.3. Used symbols 6
2. Product specifications 6
2.1. Product features 6
2.2. General product specifications 6
2.3. Technical specifications 7
2.3.1. Battery designation 7
2.3.2. Electrical properties 7
2.3.3. Dimensions 8
2.4. Environmental conditions 8
2.5. Required tools 9
2.6. Components 9
2.6.1. List of components 9
2.7. Connections, indicators and battery controls 10
2.7.1. Con1 (I/O Connection 4) 11
2.7.2. Con2 (I/O connection 7) 11
2.8. Peripheral equipment 11
2.8.1. Obligatory 11
2.8.2. Optional 12
3. Safety guidelines and measures 12
3.1. General 12
3.2. Installation 12
3.3. Use 13
3.4. Disposal 13
3.5. Safety symbols and markings on product 13
4. Installation 14
4.1. General information 14
4.2. Unpacking 14
4.3. Preparing the battery for use 14
4.3.1. Placement of the battery 14
4.3.2. Placement and removal of a fuse 15
4.4. Connection wires 16
4.5. Installing the battery in an electrical circuit 16
4.5.1. Installing a Battery Disconnect device, 16
4.5.2. Connecting CANopen interface 17
4.5.3. Connecting the battery to the load 19

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4.5.4. Connecting a charger to the battery 21
4.5.5. Disconnecting a battery 21
4.5.6. More configuration options 22
5. Battery use 25
5.1. General information 25
5.2. Charging 25
5.2.1. Charging rate 25
5.2.2. Charging method 25
5.2.3. Battery balancing 27
5.2.4. Serial String balancing 28
5.2.5. Determining the battery’s state of charge (SoC) 28
5.3. Battery use 29
5.3.1. Battery fault condition 29
5.4. Battery Monitoring Software 29
5.4.1. Continuous Battery Monitoring 30
5.4.2. Battery History Recording 31
6. Inspection, cleaning and maintenance 31
6.1. General information 31
6.2. Inspection 31
6.3. Cleaning 32
6.4. Maintenance 32
7. Storage 32
8. Transportation 32
8.1 General 32
9. Disposal and recycling 33
9.1. General information 33
10. Troubleshooting 34
11. Warranty and liability 36
Appendix I Declaration of Conformity 38
Appendix II Certificate of Compliance 39
Appendix III Performance Graphs 40
Appendix IV Conductor requirements 42

Lithium batteries to perform bettersuper B
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1. Introduction
1.1. Product description
The SB12V100E-ZC is a Lithium Iron Phosphate rechargeable battery. Potential applications
of this battery include: off grid power supply, marine power supply, medium for (renewable)
energy storage (traction) battery for vehicles. The boundaries of its use, as described in
this manual should always be upheld. The Li-Ion battery may not be used in medical or in
aviation related applications. The Li-Ion battery may not be used for any purposes other than
described in this manual. Using the battery for any other purpose will be considered improper
use and will void the warranty of the product. Super B b.v. cannot be held responsible for any
damage caused by improper, incorrect or unwise use of the product. Read and understand
this manual completely before using the product.
Super B provides a CE declaration of conformity (appendix 1) and a Certificate of Compliance
(appendix 2) for the product. In accordance with CE guidelines, a design and manufacturing
schedule is available. A Material Safety Data Sheet is also available.
The SB12V100E-ZC complies with the following council directives:
• 2006/66/EC on Environmental EU Compliance
• 2004/108/EC (December 15, 2004) on Electromagnetic Compatibility
The SB12V100E-ZC complies with the following standards:
• EMC: Emission - EN61000-6-3 (2007) +A1 (2001); Immunity - EN6100-6-2 (2005) + AC (2005)
• IEC 62133, Safety IEC Compliance
• IEC 61960{ed2.0}, Performance IEC Compliance
• IEC 62281, Transportation IEC Compliance
During the use of the product, user safety should always be ensured, so installers, users,
service personnel and third parties can safely use the product. The user must always have
access to this manual; keep it in a safe accessible location.
1.2. Glossary of Terminology
Endurance Life-cycle: The products maximum lifespan, achieved by adhering to the
guidelines presented in this manual.
Charge cycle: A period of use from fully charged, to fully discharged, and fully
recharged again.
BCI: Battery Communication Interface
SoC: State of charge