Superb SB12V2600P-AC User manual

Manual
STARTER BATTERIES 12.7V
Lithium Iron Phosphate
Version
May 2018

2
User Manual SuperB Lithium Iron Phosphate starter batteries
This is the SuperB starter battery manual, belonging to the following starter batteries:
- SB12V2600P-AC
- SB12V5200P-BC
- SB12V7800P-CC
- SB12V10P-DC
- SB12V15P-EC
- SB12V15P-SC
- SB12V20P-FC
- SB12V20P-SC
- SB12V25P-SC
With our roots in motorsports, SuperB knows what it takes to develop and produce batteries
that are light-weight, high performing and reliable in extreme environments. Our starter
batteries are especially developed for motorsports and have been successfully used in the
24 hours of Le Mans and the Dakar rally. SuperB starter batteries are based on Lithium Iron
Phosphate technology (LiFePO4), the safest Lithium Ion technology available today. On top of
that our bespoke casing and electronics further increase safety and durability.
This manual contains all the information necessary to install, use and maintain the battery.
We kindly ask you to read this manual carefully before using the product. In this manual, the
SuperB starter batteries will be referred to as: the Li-ion battery. This manual is meant for
the installer and the user of the Li-ion battery. Only qualified, certified personnel may install
and perform maintenance on the Li-ion battery. Please consult the index at the start of this
manual to locate information relevant to you.
The boundaries of its use, as described in this manual should always be upheld. The Li-ion
battery is not intented for use in critical applications, like in the field of medical or aviation.
The Li-ion battery may not be used for any purposes other than described in this manual.
Using the battery for any other purpose will be considered improper use and will void
the warranty of the product. SuperB cannot be held responsible for any damage caused
by improper, incorrect or unwise use of the product. Read and understand this manual
completely before using the product.
During the use of the Li-ion battery, user safety should always be ensured, so installers,
users, service personnel and third parties can safely use the Li-ion battery. This is the original
manual, keep it in a safe location! Please consult www.super-b.com for the latest version of
all manuals.

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Copyright© SuperB International b.v. All rights reserved. Licensed software products are
owned by SuperB or its subsidiaries or suppliers, and are protected by national copyright
laws and international treaty provisions. SuperB products are covered by Dutch and foreign
patents, issued and pending. Information in this publication supersedes that in all previously
published material. Specifications and price change privileges reserved. SuperB is a
registered trademark of SuperB International b.v.
For more information, or to order documents, contact:
Super B International b.v.
Expolaan 50
7556 BE Hengelo (Ov) The Netherlands
Tel: [phone]
E-mail: [e-mail]
www: www.super-b.com
The Netherlands
Tel: [phone] (support)
E-mail: [e-mail]
www: www.super-b.com

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Table of content
1. Introduction 6
1.1. Product description 6
1.2. Glossary of Terminology 6
1.3. Used symbols 6
2. Product specifications 7
2.1. Product features 7
2.2. General product specifications 7
2.3. Technical specifications 7
2.3.1. Battery designation 8
2.3.2. Electrical properties (23°C) 8
2.3.3. Dimensions ± 1mm 9
2.4. Environmental conditions 10
2.5. Required tools 10
2.6. Components 10
2.7. Connections 11
2.8. Optional Components 11
3. Safety guidelines and measures 12
3.1. General 12
3.2. Disposal 13
3.3. Safety symbols and markings on product 14
4. Installation 15
4.1. General information 15
4.2. Unpacking 15
4.3. Preparing the battery for use 15
4.3.1. Placement of the battery 16
4.4. Connection wires 16
4.4.1. Connecting power cables with automotive type terminals 16
4.5. Connecting a charger to the battery 17
4.6. Disconnecting a battery 17
5. Battery use 18
5.1. General information 18
5.2. Charging 18
5.2.1. Charging rate 18
5.2.2. Charging method 19
6. Inspection, cleaning and maintenance 21
6.1. General information 21
6.2. Inspection 21
6.3. Cleaning 22

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7. Storage 22
8. Transportation 23
8.1. General 23
9. Disposal and recycling 24
9.1. General information 24
10. Troubleshooting 24
11. Warranty and liability 25
Appendix I. Declaration of Conformity 27

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1. Introduction
1.1. Product description
SuperB starter batteries are Lithium Iron Phosphate rechargeable batteries, especially
developed for motorsports. Compared to conventional lead acid batteries, the SuperB starter
batteries save up to 80% in space and weight. They recharge very fast, have a long service
life and a low self discharge.
Please note that Li-ion batteries have to be treated differently from conventional lead-acid
batteries. We kindly ask you to pay attention to the warnings as mentioned on the battery:
1. Do not jumpstart, as high currents on a flat battery may damage it permanently.
2. Use a correct charging profile, as described in this manual.
3. Make sure the battery does not get deeply discharged. If the battery has no charge
remaining when you check it, consider it to be damaged. Do not attempt to recharge or use it.
4. This battery is specially developed for motorsport. If you want to use it on road, please
consult SuperB.
In Appendix I, the Declaration of Conformity for Super B starter batteries is given.
1.2. Glossary of Terminology
Endurance Life-cycle: The products maximum lifespan, achieved by following the guidelines
presented in this manual
Charge cycle: A period of use from fully charged, to fully discharged, and fully
recharged again
CCCV: Constant Current - Constant Voltage
LiFeP04 Lithium Iron Phosphate
Table 1. Glossary of terminology
1.3. Used symbols
The following icons will be used throughout the manual:
!
Warning! A warning indicates severe damage to the user and/or product may occur when a
procedure is not carried out as described.
!
Caution! A caution sign indicates problems may occur if a procedure is not carried out as
described. It may also serve as a reminder to the user.

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2. Product specifications
2.1. Product features
• Starter battery
• Lithium Iron Phosphate (LiFeP04): Safe lithium technology
• High performance, even under extreme conditions
• Fast charging and high discharge current
• Extremely high discharge pulse current
• Low weight, small size
• Very efficient, no waste of energy
• Maintenance free
• Low self-discharge
2.2. General product specifications
Product type: Starter batteries
Producer: SuperB International b.v.
Battery type: Lithium Iron Phosphate (LiFeP04) / Starter Battery
Product Lifespan: +/-5 to 10 years or 1000-2000 cycles at 1C charge/discharge or up
to 4000 cycles at C3 charge/discharge*
Table 2. General product specifications
*The lifespan value given above is an indication at 23°C. Battery lifespan depends strongly on
temperature and the applied charging and discharging loads.
2.3. Technical specifications
Product name: Mass: Ingress protection rating EAN
SB12V2600P-AC 0.46 kg IP69 8718531360006
SB12V5200P-BC 0.85 kg IP69 8718531360013
SB12V7800P-CC 1.31 kg IP69 8718531360020
SB12V10P-DC 1.70 kg IP69 8718531360037
SB12V15P-EC 2.44 kg IP69 8718531360044
SB12V20P-FC 3.19 kg IP69 8718531360051
SB12V15P-SC 2.97 kg IP69 8718531360068
SB12V20P-SC 3.66 kg IP69 8718531360075
SB12V25P-SC 4.30 kg IP69 8718531360082
Table 3. Technical specifications

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2.3.1. Battery designation
Product name: Battery designation IEC61960
SB12V2600P-AC 4IFpR27/66
SB12V5200P-BC 4IFpR27/66-2
SB12V7800P-CC 4IFpR27/66-3
SB12V10P-DC 4IFpR27/66-4
SB12V15P-EC 4IFpR27/66-6
SB12V20P-FC 4IFpR27/66-8
SB12V15P-SC 4IFpR27/66-6
SB12V20P-SC 4IFpR27/66-8
SB12V25P-SC 4IFpR27/66-10
Table 4. Battery designation
2.3.2. Electrical properties (23°C)
General
Open Circuit Voltage* 13.2V dc
Nominal voltage ** 12.7V dc
Charge method CCCV
Charge voltage 14.3V … 14.6V
End-of-discharge voltage 8V dc
Table 5. General electrical properties (23 °C)
*Open Circuit Voltage, no load
**Nominal Voltage, 0.2C discharge
Product name: Rated
capacity
Charge
current
Discharge
current
continuous
Discharge
pulse current
(1 sec))
Discharge performance
at 20 °C (rated
capacity)
SB12V2600P-AC 2.5Ah Max 10A 40A 136A (54C) 2.5Ah / 31.3Wh
SB12V5200P-BC 5Ah Max 19A 80A 255A (51C) 5.0Ah / 62.5Wh
SB12V7800P-CC 7.5Ah Max 27A 120A 375A (50C) 7.5Ah / 93.8Wh
SB12V10P-DC 10Ah Max 37A 160A 493A (49C) 10Ah / 125.1Wh
SB12V15P-EC 15Ah Max 52A 240A 708A (47C) 15Ah / 187.6Wh
SB12V20P-FC 20Ah Max 66A 320A 892A (45C) 20Ah / 250.1Wh
SB12V15P-SC 15Ah Max 52A 240A 708A (47C) 15Ah / 187.6Wh
SB12V20P-SC 20Ah Max 66A 320A 892A (45C) 20Ah / 250.1 Wh
SB12V25P-SC 25Ah Max 77A 385A 1045A (42C) 25Ah / 312.6 Wh
Table 6. Battery specific electrical properties (23 °C)

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2.3.3. Dimensions ± 1mm
Product name: Height (H): Width (W): Thickness (T):
SB12V2600P-AC 84mm 114mm 35mm
SB12V5200P-BC 84mm 114mm 62mm
SB12V7800P-CC 98mm 120mm 82mm
SB12V10P-DC 124mm 120mm 82mm
SB12V15P-EC 181mm 120mm 82mm
SB12V20P-FC 238mm 120mm 82mm
SB12V15P-SC 141mm 249mm 96mm
SB12V20P-SC 141mm 249mm 96mm
SB12V25P-SC 141mm 249mm 96mm
Table 7. Dimensions
174
+0
mm
-2
W
T
174
+0
mm
-2
H
Figure 1. Product dimensions

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2.4. Environmental conditions
!
!
Warning! The Li-ion battery may only be used in conditions specified in this manual.
Exposing the battery to conditions outside the specified boundaries may lead to serious
damage to the product and/or the user.
When the batteries are placed in an enclosed environment without air circulation, it is
advised to provide 2 ventilation holes of 100mm x 100mm each, to prevent heat built-up.
Operating temperature range -30°C to +55°C
Short term (<1 month) storage temperature range -20°C to +45°C
Long term (>1 month) storage temperature range -10°C to +25°C
Relative humidity 10-90%
Vibrations and shocks According UN38.3
Table 8. Environmental conditions
2.5. Required tools
• 8/10mm Hexagon socket wrench
2.6. Components
1
2 3 4
6
5
7
Figure 2. Components
1. (1x) Starter battery
2. (1x) Terminal cover, Red
3. (1x) Terminal cover, Black
4. (2x) M5/M6 bolt
5. (1x) Transportation bolt
1

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2.7. Connections
X1
X2
Figure 3. Connections
X1: Battery Terminal up to 95mm2wire connection
X2: Battery Terminal up to 95mm2wire connection
2.8. Optional Components
Description Article name EAN code
For SB12V10P-DC SB Battery Bracket DC 8718531360228
For SB12V15P-EC SB Battery Bracket EC 8718531360235
For SB12V20P-FC SB Battery Bracket FC 8718531360242
For SB12V15P-SC, SB12V20P-SC, SB12V25P-SC SB Battery Bracket SC 8718531360327
5.0A Lithium Charger Optimate charger 5.0
A/14.4V EU plug 5425006143905
5.0A Lithium Charger Optimate charger 5.0
A/14.4V UK plug 5425006143905
5.0A Lithium Charger Optimate charger 5.0
A/14.4V US plug 5425006143936
External under and overvoltage protector SB-BDB-250 8718531361034
Table 9. Optional components

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3. Safety guidelines and measures
3.1. General
• Do not short-circuit the Li-ion battery.
• Treat the Li-ion battery as described in this manual.
• Do not dismantle, crush, puncture, open or shred the Li-ion battery.
• Do not expose Li-ion battery to heat or fire. Avoid exposure to direct sunlight.
• Do not remove the Li-ion battery from its original packaging until required for use.
• In the event of the Li-ion battery leaking, do not allow the liquid to come in contact with
the skin or eyes. If contact has been made, wash the affected area with copious amounts of
water and seek medical advice.
• Do not use any charger other than that specifically provided for use with the Li-ion battery.
• Observe the plus (+) and minus (–) marks on the Li-ion battery and equipment and ensure
correct use.
• Do not use any battery which is not designed for use with the Li-ion battery.
• Do not mix batteries of different manufacture, capacity, size or type within a device.
• Keep the Li-ion battery clean and dry.
• Secondary batteries need to be charged before use. Always use the correct charger and
refer this manual for proper charging instructions.
• Do not leave the Li-ion battery on prolonged charge when not in use.
• After extended periods of storage, it may be necessary to charge and discharge the Li-ion
battery several times to obtain maximum performance.
• Retain the original product documentation for future reference.
• Remove the Li-ion battery from the equipment when not in use.

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3.2. Disposal
Dispose of the Li-ion battery in accordance with local, state and federal laws and
regulations.
The Li-ion battery may be returned to the manufacturer.
Do not mix with other (industrial) waste.

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3.3. Safety symbols and markings on product
Several safety symbols and markings can be found on the product. These markings are
displayed below. Never remove these markings!
The meanings of the symbols:
Shield eyes
Note operating instructions
Battery acid
Explosive gas
No smoking, no naked flames, no sparks
Keep away from children
Dispose of the Li-ion battery in accordance with local, state and federal laws and
regulations. The Li-ion battery may be returned to the manufacturer. Do not mix
with other (industrial waste)
This product, or sections of this product can be recycled
Table 10. Safety symbols
14340_067_id_SUPB_Labels_Safety_30x70.indd 126-04-17 09:27

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4. Installation
4.1. General information
!
Warning! Never install or use a damaged battery.
!
Warning! Never short circuit the battery.
!
Warning! 12V systems only. Never install multiple Li-ion batteries in series.
!
Caution! Do not reverse connect the power cables (polarity)
4.2. Unpacking
Check the battery for damage after unpacking. If the battery is damaged, contact your
reseller or SuperB. Do not install or use the battery if it is damaged!
4.3. Preparing the battery for use
!
Warning! Do not overcharge the Li-ion battery.
!
Warning! Always remain within the limits indicated in chapter 2 during the use of the
Li-ion battery.
!
Caution! Do not operate the Li-ion battery beyond published maximum specifications.
Remove the transportation terminal before use and store it in a safe place.

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4.3.1. Placement of the battery
Before it is used, the Li-ion battery must be positioned in such a way that it will not move
around in its compartment during use.
Use appropriate brackets for mounting.
4.4. Connection wires
Use appropriate wire for the connection wires to ensure no overheating or unnecessary
losses occur.
4.4.1. Connecting power cables with automotive type terminals
1. Connect the load or charger to the X2 (+) terminal of the battery. (Figure 4)
!
Warning! Do not connect the X1 (-) terminal first as this may lead to short circuits.
2. Connect the load or charger to the X1 (-) terminal of the battery. (Figure 4)
3. Ensure both contacts are tightened (M5 = 6Nm, M6 = 10Nm).
4. Place the terminal covers over the terminals. (Figure 5)
Figure 4. Connecting power cabels to the battery.

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Figure 5. Place terminal covers over the terminals.
4.5. Connecting a charger to the battery
!
Warning! Ensure you have completed all the previous steps described in chapter 4 before
connecting the battery to the charger.
Figure 6. Connecting a charger to the battery
4.6. Disconnecting a battery
1. Disconnect the negative wire from the X1 (-) terminal of the battery.
2. Disconnect the positive wire from the X2 (+) terminal of the battery.

Battery
Charger
AC
+
-








      













S1
SB12V25P-SC

Plus (+)
Minus (-)
Main Switch
+ -

18
5. Battery use
5.1. General information
!
Warning! Follow the safety guidelines and measures of chapter 3
5.2. Charging
!
Warning! Never overcharge the Li-ion battery, this will permanently damage the battery.
!
Caution! Charge before use.
!
Caution! Disconnect the charger from the battery if it is not used for a long time.
!
Caution! To preserve the lifespan of the Li-ion battery, use a SuperB charger or a charger
approved by SuperB.
1. Connect the charger to the battery as described in paragraph 4.5.
2. Charge the battery in case of an under-voltage shutdown or if the state of charge drops
below 20% to preserve the lifespan of the battery.
5.2.1. Charging rate
SuperB Li-ion battery can be charged within 25 minutes. Displayed in Table 2 are the charge
times for the Li-ion battery at different charge currents. Always respect the indicated charge
current.

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Charging rate
Charge current
Maximum* Recommended charge**
SB12V2600P-AC 10 A 2.5 A
SB12V5200P-BC 19 A 5 A
SB12V7800P-CC 27 A 7.5 A
SB12V10P-DC 37 A 10 A
SB12V15P-EC 52 A 15 A
SB12V20P-FC 66 A 20 A
SB12V15P-SC 52 A 15 A
SB12V20P-SC 66 A 20 A
SB12V25P-SC 77 A 25 A
Table 11. Charging rates at different charge currents
* Charge time: max 25 minutes
** Charge time: approximately 1 hour
5.2.2. Charging method
SuperB recommends using the following charging method.
Charge Profile SuperB Batteries
Charge profile Super B Batteries
Bulk Absorption Float
UBulk / UAbsorption
UFloat
UReturn
Imax
Ifloat
t1
t0
ILoad
t2
Figure 7. Charge curve

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Bulk phase
In this phase the batteries are charged with a constant current up to the end of charge
voltage (Ubulk), If UBulk is reached the charger will automatically switch to absorption
phase. The maximum charge current (Imax) for SuperB batteries is mentioned in table
11, however for endurance cycle life SuperB suggests to limit the current to 1C =
nominal battery capacity. On some chargers the maximum charger active time (t0) can be
programmed. SuperB suggests setting t0 to: t0 = 2*(BTcap / Chcur)
Example: Battery capacity = 20Ah, Charger = 10A, Set to to a maximum of 2*(20/10) = 4 hours.
Bulk Phase
Typical Min Max
UBulk 14.4V DC 14.3V DC 14.6V DC
Imax - -
See table 11 for max
charging current of each
model
t0
Depends on
the state of
charge
- 2*(BTcap / Chcur)
Table 12. Bulk Phase
Absorption phase
In this phase the charge voltage must be maintained at UAbsorption to fully charge the
battery.
Absorption Phase
Typical Min Max
UAbsorption 14.4V DC 14.3V DC 14.6V DC
t1 - 10 minutes 1 hour
Table 13. Absorption Phase