Superior WRT40CRWSI User manual

For more information, visit www.Superiorfireplaces.US.com
Custom Series Multi-Sided
Wood burning Fireplaces
MODELS
INSTALLATION AND OPERATION
INSTRUCTIONS
P/N 126607-01 Rev. A 12/10/13
REPORT NO. 09-146
P126607 01
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
This book is valuable. In addition to instructing you
on how to install and maintain your appliance, it also
contains information that will enable you to obtain
replacement parts or accessory items when needed.
Keep it with your other important papers.
This fireplace is approved for use as a wood burning
fireplace or for use with a vented gas log approved
to ANS Z21.60, Z21.84 standards or for use with a
vent-free gas log heater approved to ANS Z21.11.2
standard. An INNOVATIVE HEARTH PRODUCTS, LLC
hood must be installed when using a vent-free log
heater (see Accessories, page 16).
This wood burning fireplace complies with UL127-
CAN/ULC-S610-M87 standard as a FACTORY BUILT
APPLIANCE.
FOR CANADA: The authority having jurisdiction
(such as the municipal building department, fire
department, etc.) should be contacted before instal-
lation to determine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
WRT40CRWSI
WRT40CLWSI
WCT40CRWSI
WCT40CLWSI
PFS
®
USC

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Safety.............................................................................................2
Dimensions....................................................................................4
Fireplace Installation ......................................................................5
Venting Installation ........................................................................7
Optional Gas Line Installation ......................................................13
Operation and Maintenance Guidelines........................................14
Replacement Parts.......................................................................15
Technical Service .........................................................................15
Parts ............................................................................................16
Accessories..................................................................................16
Thank you for your purchase. We appreciate your
business!
Please carefully read and follow all instructions in this manual. Pay
special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help
ensure many years of dependable and enjoyable service from your
fireplace.
Register your product online today!
To help us keep you up-to-date on product information and of-
fers, please take a few moments to register your product online
at www.Superiorfireplaces.US.com (Owner Resources/Product
Registration).
Please read and understand these instructions before installing
or operating.
SAFETY
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury,
property damage or loss of life. Refer to this manual
for assistance or additional information. Consult a
qualified installer or local distributor.
IMPORTANT: Check local codes before installing this
fireplace.
This fireplace model is a wood burning fireplace intended and ap-
proved for installation in either residential homes or buildings of
standard construction. This fireplace system requires the utilization
of INNOVATIVE HEARTH PRODUCTS, LLC’s (IHP) 8", double-wall, and
snap lock flue pipe system. Optional glass doors in several finishes
are available for this fireplace (see Replacement Parts, page 15 and
Accessories on page 16).
Before beginning installation of this fireplace, read these instructions
through completely.
• This IHP replace and its components are safe when installed
according to this installation manual. Unless you use IHP com-
ponents, which have been designed and tested for the fireplace
system, you may cause a fire hazard.
• TheIHPwarrantywillbevoidedbyandIHPdisclaimsanyrespon-
sibility for the following actions.
a. Modification of the fireplace, components, doors, air inlet
system and damper control.
b. Use of any component part not manufactured or approved by
IHP in combination with an IHP fireplace system.
Proper installation is the most important step in ensuring safe and
continuous operation of the fireplace. Consult the local building codes
as to the particular requirements concerned with the installation of
all factory built fireplaces.
TABLE OF CONTENTS
WARNING: Do not install a fireplace insert in this
fireplace unless the manufacturer's instructions with
the insert specifically state this fireplace has been
tested for use with this insert.
FOR YOUR SAFETY
•Donotstoreorusegasolineoranyotherammable
vapors or liquids in the vicinity of this or any other
appliance.
•Duetohightemperatures,theapplianceshouldbe
located out of traffic and away from furniture and
draperies.
•Donotplaceclothingorotherammablematerials
on or near the appliance.
•Never leave children unattended when a re is
burning in the fireplace.
WARNING: Use solid wood or processed solid
fuel fire logs only. "Do not poke or stir the logs while
they are burning. Use only firelogs that have been
evaluated for the application in fireplace and refer to
firelog warnings and caution markings on packaging
prior to use."
This fireplace is not intended to be used as a sub-
stitute for a furnace to heat an entire home. Use for
supplemental heat only.
Ovefiring of a fireplace is a condition where exces-
sive temperatures are reached, beyond the design
capabilities of the appliance. The damage that occurs
from ovefiring is not covered under the manufacturer’s
limited warranty.

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126607-01A 3
SAFETY Continued
WARNING: CONTINUED OVERFIRING CAN PER-
MANENTLY DAMAGE YOUR FIREPLACE SYSTEM.
SOME EXAMPLES OF CONDITIONS THAT COULD
CAUSE OVERFIRING ARE:
• BURNINGQUANTITIESOFSCRAPLUMBER,PINE
BRANCHES, PAPER OR CARDBOARD BOXES
WHICHEXCEEDTHEVOLUMEOFTHENORMAL
LOGFIRE.
• BURNINGTRASH,CHEMICALSORCHEMICALLY
TREATEDCOMBUSTIBLES.
"Disposal of Ashes
Ashes should be placed in a metal container with a
tight-fitting lid. The closed container of ashes should
beplacedonanoncombustibleoororontheground,
well away from all combustible materials, pending
final disposal. If the ashes are disposed of by burial
in soil or otherwise locally dispersed, they should be
retained in the closed container until all cinders have
thoroughly cooled."
"WHEN USING THE DECORATIVE APPLIANCE, THE
FIREPLACE DAMPER MUST BE SET IN THE FULLY
OPEN POSITION."
"Never use gasoline, gasoline-type lantern fuel, kero-
sene,charcoallighteruid,orsimilarliquidstostart
or ’freshen up’ a fire in this fireplace. Keep all such
liquids well away from the fireplace while it is in use."
Use SOLID WOOD only for fuel. It is best to use dry
and well seasoned hardwood. Softwoods tend to burn
very quickly. DO NOT use treated wood,charcoal, coal,
trash, driftwood or woods that have been dipped in tar,
pitch, pine tar, creosote, etc. Wood products made
with synthetic binders, such as plywood, produce ab-
normally high temperatures and sputtering, smoking
fires. When burning artificial logs, please read and
follow the instructions provided by the manufacturer.
Never burn treated construction lumber or scraps.
These woods burn excessively hot and may contain
chemicals used to treat insects and fungus. When
burned,these chemicalscan posea significanthazard.
WARNING: BURNING IMPROPER FUEL (I.E.
CHARCOAL) CAN RESULT IN CARBON MONOXIDE
POISONING, WHICH MAY LEAD TO DEATH!
Carbon Monoxide Poisoning – Early signs of carbon
monoxidepoisoningresembletheuwithheadaches,
dizziness, or nausea. If you have these signs, get
fresh air at once! Have the appliance inspected by a
qualified service technician. Some people are more
affected by carbon monoxide than others. These
include pregnant women, people with heart or lung
diseaseoranemia,thoseundertheinuenceofal-
cohol, and those at high altitudes.
Ventilation Requirements - Provide adequate air for
combustion. The fresh air requirements of this ap-
pliance must be met within the space where it will
be installed.
Smoke Detectors - Since there are always several
potential sources of fire in any home, we recommend
installing smoke detectors. If possible, install the
smoke detector in a hallway adjacent to the room (to
reduce the possibility of occasional false activation
from the heat produced by the appliance). If your local
code requires a smoke detector be installed within the
same room, you must follow the requirements of your
local code. Check with your local building department
for requirements in your area.
"Creosote – Formation and Need for Removal
When wood is burned slowly, it produces tar and other
organic vapors, whichcombine with expelled moisture
to form creosote. The creosote vapors condense in
the relatively cool chimney ue of a slow-burning
fire. As a result, creosote residue accumulates on
theuelining.Whenignitedthiscreosotemakesan
extremely hot fire.
The chimney shall be inspected at least twice a
year during the heating season to determine when a
creosote buildup has occurred. When creosote has
accumulated (1/8" [3 mm] ormore) it shall be removed
to reduce the risk of a chimney fire."

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DIMENSIONS
WARNING: Always leave glass doors fully opened or fully closed when operating fireplace.
WARNING: Children and adults should be alerted to the hazards of high surface temperatures and to stay
away to avoid burns or clothing ignition. Young children should be carefully supervised when in the same
room as fireplace.
SAFETY Continued
20" 20"
12"
42 1/2"
39 1/8"
22 3/4"
40"
36"
7"
31"
22"
18 7/8"
39 1/8"
13"
8 3/4"
101/2"
161/4"
8"
Figure 1 - Dimensions

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126607-01A 5
FIREPLACE INSTALLATION
GLOSSARY
Flush Installation - type of installation where front face of fireplace
is even or level with wall.
Chase Installation - type of installation where chimney is enclosed.
Perpendicular Side Wall - applies to minimum clearance between
side wall and fireplace opening.
Nailing Flange - extended part on both sides of fireplace face that
secures fireplace to wall.
Termination - cap that is placed at end of chimney pipe.
SELECTING LOCATION
To determine safest and most efficient location for fireplace, you
must take into consideration the following guidelines:
1. The location must allow for proper clearances (see below).
2. Consider a location where the fireplace will not be affected by
drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will
make installation easier.
4. If an outside air kit is to be installed, accessibility to outside
combustion air must be considered. This can also be achieved
through a vented crawl space in some cases (see Optional
Outside Air Kit on page 7).
5. If gas line is to be installed, consider location of gas supply.
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of fireplace 3/4" minimum*
Top spacers 0"
Perpendicular side wall to opening of unit 14" minimum
Bottom of fireplace to floor (step 2 of Framing) 0" minimum
Mantel clearances see Mantel clearances, page 6
Chimney outer pipe surfaces 2" minimum
Chase inside dimension 16 1/2" minimum
WARNING: DO NOT PACK REQUIRED AIR SPACES
WITH INSULATION OR OTHER MATERIALS.
Do not obstruct fireplace openings (ie. louvers, etc.)
with any type of facing material. Combustible mate-
rial must not be in contact with back of front face of
fireplace.
FRAMING
1. Frame opening for fireplace using dimensions shown in Figures
2 and 3.
2. If fireplace is to be installed directly on carpeting, tile (other than
ceramic) or any combustible material other than wood flooring,
fireplace must be installed upon a metal or wood panel extending
full width and depth of fireplace.
3. Set fireplace directly in front of this opening and slide unit back
until nailing flanges touch side framing.
4. Check level of fireplace and shim with sheet metal if necessary.
Figure 2 - Framing Dimensions
Figure 3 - Corner Installation
5. Before securing fireplace to prepared framing, ember protector
(provided) must be placed between hearth extension (not sup-
plied) and under bottom front edge of fireplace to protect against
glowing embers falling through. If fireplace is to be installed on a
raised platform, a Z-type ember protector (not supplied) must be
fabricated to fit your required platform height. Ember protector
should extend under fireplace a minimum of 1". Ember protector
should be made of galvanized sheet metal (28 gauge minimum)
to prevent corrosion (see Figure 5).
6. Using screws or nails, secure fireplace to framing through flanges
located on sides of fireplace (see Figure 4).
38 5/8"
43"
21 1/2"
FRONT VIEW SIDE VIEW
52"
Minimum
2x4 Stud for
Nailing Flange
Back and Side
16 1/2"
Perpendicular
Wall
Combustible
Wall
24" Min. to
Unprotected
Wall
107/8"
Figure 4 - Nailing Flanges
Nailing
Flange
Nail or
Screw

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Example 1: The face of a mantel, bookshelf, etc. is made of combus-
tible material and protrudes 2 3/4" from the wall on which the fireplace
is installed. The combustible material must be a minimum of 4" from
side of fireplace opening.
Example 2: The face of a mantel, bookshelf, etc. is made of com-
bustible material and protrudes 11/16" from the wall on which the
fireplace is installed. The combustible material can butt up against
side of fireplace (i.e. 1" from fireplace opening).
FIREPLACE INSTALLATION Continued
Figure 5- Hearth Extensions
HEARTH EXTENSION
A hearth extension projecting a minimum of 20" in front of and a
minimum of 12" beyond each side of fireplace opening is required
to protect combustible floor construction in front of fireplace. Fab-
ricate a hearth extension using a material which meets the following
specifications: a layer of noncombustible, inorganic material having
a thermal conductivity of k = .84 BTU IN/FT2HR °F (or less) at 1"
thick. For example, if material selected has a k factor of 0.25, such
as glass fiber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "k" of materials can be obtained from manu-
facturer or supplier of noncombustible material. If hearth extension
is to be covered, use noncombustible material such as tile, slate,
brick, concrete, metal, glass, marble, stone, etc. Provide a means to
prevent hearth extension from shifting and seal gap between fireplace
frame and hearth extension with a non-combustible material such
as sand-cement grout (see Figure 3, page 5).
WARNING: Hearth extension is to be installed
only as shown in Figure 5.
MANTEL CLEARANCES
Woodwork such as wood trims, mantels or any other combustible
material must not be placed at least 9" above opening of fireplace
(see Figure 6, page 6). Combustible materials above 9" and projecting
more than 1 1/2" from the fireplace front face must not be at least
12" above fireplace opening (NFPA 211, Section - Clearance from
Combustible Material).
Mantels or any other combustible material may also come up to the
side edge of the black metal face of the fireplace. Clearances from
side of fireplace to any combustible material and wall should fall
within the limits show in Figure 7.
Figure 6 - Mantel Clearances
Figure 7 - Minimum side clearances
Seal Cap
Do Not Block Louver
Seal Cap
Ember
Protector
Ember Protector Hearth
Extension
Hearth
Extension
012345 678910 11 12 13 14
11/16
1 3/8
2 1/16
2 3/4
3 7/16
4 1/8
4 13/16
5 1/2
6 3/16
6 7/8
7 9/16
8 1/4
8 15/16
9 5/8
No Combustible
Material on Face
of Firebox
Fireplace
Opening
Example 1
Example 2
1" Both
Sides
Minimum 14" from Perpendicular Side Wall
12 1/4" Ref.
6"
Ref.
12" Min.
9" Min.
11/2" Max.
3" Nom.
33°
Combustible
Material
Safe
Zone for
Projection of
Combustible
Materials
Fireplace Opening
Upper
Section of
Fireplace

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126607-01A 7
Figure 8 - Air Kit Installation
Figure 9- Air Kit Damper Rod
Secure to Collars with Metal Tape, Screws
or Straps (Min. of 1/4" x 20" in size)
Air Inlet
Location
Must Allow
For Bushes
or Snow
Vent Hood
Required for
Wall Installation
Air Inlet
Eyebrow
Vented Crawl Space (Check
Local Codes Before Installing in a
Vented Crawl Space)
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODELS AK4 OR AK4F)
The installation of an outside air kit should be performed during
the rough framing of the fireplace due to the nature of it’s
location. Outside combustion air is accessed through and exterior
wall (AK4) or a vented crawl space (AK4F). See Figure 8 and
Accessories on page 16.
Avoid installing outside air eyebrow in areas where inlet opening
may be blocked by snow, bushes or other obstacles. It should also
be located beyond the reach of children.
CAUTION: Combustion air inlet ducts shall not
terminate in attic space.
The maximum height for the air vent can not exceed
3feetbelowtheuegasoutletofthetermination.
For further details on installation of outside air kit, please refer to
instructions included with air kit. For operating instructions, please
refer to your owner’s manual.
Outside air handle is located on left-hand side of fireplace refractory
(see Figure 9, Model WRT40CRWSI shown). To close, pull down;
to open, push up. Always open mechanism when starting a fire to
provide adequate outside combustion air. Close mechanism when
not in use to prevent cold air from entering room.
Air Kit
Damper
Rod-
Closed
Position
Open
Position
Lower Left Side
of Fireplace
Opening
CHIMNEY SYSTEM
Chimney height
Minimum chimney height measured fro bottom of fireplace to flue
gas outlet-end of termination is:
Straight run 14 feet
Run with one elbow set 15 feet
Run with two elbow sets 24 feet
An elbow set consists of one starter elbow and one return elbow.
Uncommon circumstances such as neighboring hills, tall trees, or
strong wind areas can cause downdrafts in chimney system. In
such cases, going beyond minimum recommended height would
be preferable to provide a better draw.
Maximum height approved for any chimney run with this fireplace
system is 60 feet as measured from fireplace bottom to flue outlet
end of termination.
Double Wall Chimney System
An IHP chimney system consists of 12", 18", 24", 36" and 48" snap-
lock, double-wall pipe segments, planned for maximum adaptability
to individual site requirements. Actual lengths gained after fitting
overlaps must be taken into consideration (lineal gain) and are given
in lineal gain chart (see Figure 10, page 8).
Lineal gain is actual measurable length of a part after two or more
parts are connected.
Each double wall chimney section consists of a galvanized outer pipe,
a stainless steal inner flue pipe and a wire spacer. Pipe sections must
be assembled independently as chimney is installed. When connecting
chimney directly to fireplace, inner flue pipe section must be installed
first with lanced (female) side up (see Figure 10, page 8). Outer pipe
section can then be installed over flue pipe section with hemmed (male)
end up. Press down on each pipe section until lances securely engage
hem on fireplace starter. The wire will assure proper spacing between
inner and outer pipe sections.
Continue to assemble chimney sections as outlined above, making
sure both inner and outer pipe sections are locked together.
When installing double wall snap-lock chimney together, it is impor-
tant to assure the joint between chimney sections is locked. Check by
pulling chimney upward after locking. Chimney will not come apart if
properly locked. It is not necessary to add screws to keep chimney
together. However, if desired, use screws per directions provided
on page 8, Figure 11.
Note: For Canada, use chimney parts designated HT.

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Figure 10 - Lineal Gain
WARNING: The opening in collar around chimney
at top of fireplace must not be obstructed. Never use
blown insulation to fill chimney enclosure.
VENTING INSTALLATION Continued
USING CHIMNEY OFFSETS
To achieve desired offset, you may install combinations of 12", 18",
36" and 48" length of double wall pipe (see offset chart and Figure
11, this page and Figure 12, page 9).
Chimney weight above offset rests on return elbow. Straps must
be securely nailed to rafters or joists (see Figure 13, details A & B,
page 9).
Maximum length of pipe between supports (return elbow or chimney
support V12S-8DM) is 6' of angled run. Maximum of two 6' angled
run sections per chimney system.
Hemmed
Ends
(Female)
8" Stainless
Inner Pipe
12 3/8"
Galvanized
Outer Pipe
Lanced
Ends
(Male)
LINEAL GAIN
PART NO. DESCRIPTION GAIN
36" Fireplace 42 "
12-8DM Pipe Section 10 5/8 "
18-8DM Pipe Section 16 5/8 "
24-8DM Pipe Section 23 5/8 "
36-8DM Pipe Section 34 5/8 "
48-8DM Pipe Section 46 5/8 "
RT-8DM Round Termination 6 7/8 "*
RTL-8DM Round Termination 7 3/4 "*
RTT-8DM Round Termination
with Slip Section
6 7/8" to
23 1/8"*
RTTL-8DM Round Termination
with Slip Section
7 3/4" to
21 1/2"*
ET-8DM Square Chase
Termination 12"*
ETL-8DM Square Chase with
Slip Section 7" to 15"*
ETO-8DM Square Chase
with Mesh 12"*
ETLO-8DM
Square Chase with
Mesh and Slip
Section
12" to
21 1/2"*
*Lineal Gain for Terminations is measured to
Flue Gas Outlet Height.
Figure 11 - Raise and Offset
B
A
Screws
OFFSET RISE CHIMNEY LENGTH
A B 48" 36" 24" 18" 12"
4 3/8" 16 3/8" ELBOW SET ONLY
9 3/4" 25 1/2" 1
12 3/4" 30 3/4" 1
15" 34 3/4" 1
18" 40" 1 1
21 1/4" 46 1/4" 1
23 3/4" 49 1/4" 1 1
27 3/4" 56 3/4" 1
30" 60 3/4" 1 1
33" 66" 1 1
36" 71" 1 1
38 1/4" 75" 2
41 1/4" 80 1/4" 1 1 1
45" 86 3/4" 2
46 3/4" 89 1/2" 1 1 1
51" 97" 1 1
53 1/4" 101" 2 1
56 1/4" 106 1/4" 2
59 1/4" 111 1/2" 1 1 1
61 3/4" 115 1/2" 2 1
64 3/4" 120 3/4" 2 1
68 1/4" 127" 1 2
70" 130" 2 1 1
74 1/4" 137 1/2" 1 2 1
76 3/4" 141 1/2" 1 2 1
79 3/4" 146 3/4" 4
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)

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126607-01A 9
Figure 12 - Typical Offset Installations
Return
Elbow
Offset
Elbow
Offset
Elbow
Return
Elbow Offset
Elbow
6' Max.
6' Max. 6' Max.
6' Max.
6' Max.
6' Max.
Return
Elbow
Offset
Elbow
Offset
Elbow
Return
Elbow
ABC
Ceiling
Support Pipe
12S-8DM
Return
Elbow
Figure 13 - Chimney Supports
VENTING INSTALLATION Continued
Straps
Angle
Firestop
Ceiling
Support Pipe
12S-8DM
Return
Elbow
Straps
DETAIL B
DETAIL A
See
DETAIL B
See
DETAIL A
FIRESTOP SPACERS (FS-8DM)
Firestop spacers are required at each point where the chimney pen-
etrates a floor or ceiling joist space. Their purpose is to establish
and maintain the required clearance between the chimney and the
combustible materials.
When the pipe passes through a framed opening into a living space
above, the firestop must be placed onto the ceiling from below as
shown in Figure 14. When the pipe passes through a framed opening
into an attic space above, the firestop must be placed on the attic
floor as shown in Figure 15.
Existing
Ceiling Frame
Firestop Spacer
Screws or Staples
(Min. of 8)
Firestop
Spacer
Screws or Staples
(Min. of 8)
Existing
Ceiling Frame
Figure 14 - Firestop Spacer with Living Space Above Ceiling
Figure 15 - Firestop Spacer with Attic Space Above Ceiling

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10
VENTING INSTALLATION Continued
SUPPORT SECTIONS (12S-8DM)
The chimney support section is a 4-strap 12" length of pipe. A chim-
ney support is required at the 30' level above fireplace after a straight
chimney run (see Figure 16). This support is designed to relieve extra
weight load on fireplace and elbows when high chimneys are installed.
Figure 16 - Support Sections
30 FT.
30 FT.
12S-8DM
Support
Return
Elbow
Effective Height of
Termination Cap
Effective Height of
Termination Cap
Effective Height of
Termination Cap
RT-8DM RT-8DM
RT-8DM
14' Min.
Height
Standard Installation Alternate Installation
15' Min.
Height
2' Max
Pipe Length
30E-8DM
Maximum
Height
60'
Figure 17 - Typical Installation