Suzuki SVF650K9 User guide

K9
December ’08 Printed in Japan (TK) 19
99505-01149-01E
FOREWORD
This motorcycle has been designed and produced utilizing Suzuki’s most modern
technology. The finest product, however, cannot perform properly unless it is cor-
rectly assembled and serviced. This set-up manual has been produced to aid you in
properly assembling and servicing this motorcycle.
Please review this set-up manual carefully before performing any work. Take special
care to properly perform the required assembly and servicing marked by either a
Warning or a Caution. Failure to follow the directions in either of these two (2) cate-
gories could lead to serious problems. and areas are
denoted to emphasize certain areas and carry the following meanings:

Indicates a potential hazard that could result in death or injury.

Indicates a potential hazard that could result in motorcycle damage.
This set-up manual is based on a motorcycle of standard specification. Some minor
differences from this manual may be found in other specifications.

1
PREPARATION
WORKSHOP

A: Packed motorcycle
B: Working space
SELF PROTECTION

UNCRATING THE MOTORCYCLE
Remove the carton.

A: Crate
The workshop where the machine is assembled
should be clean, spacious, and have a level
floor.
The technician should wear protective clothing
such as leather gloves, a long sleeve shirt, eye
protection and safety shoes as shown in the
illustration when handling metal crates.
Metal crates may have sharp edges and may
cause injury.

2
Remove the bolts of the bracket.
A: Bolt
Remove the bolts from the crate.
A: Bolt
Lift the steel frame to separate it from the base of the
crate.
Carefully remove the various component parts pack-
aged around the motorcycle.


A: Steel frame
B: Crate base
Handling crates requires two operators.
Be careful not to damage the motorcycle.

3
LOCATION OF PARTS
Check all the components which have been removed from the base of the crate.
Parts listed above are installed respectively into the positions as follows.
Item Part Name Q’ty Remarks
A
Handlebars assembly 1
Clamp 2
Allen bolt 4 8 × 25 mm
Burring washer 4 OD:13.0 ID:8.5
Plastic cap 4
OD:11.0
For handlebar
clamp bolt
Clutch lever cover 1
Screw 1 5 × 45 mm
For left switch
Screw 1 5 × 25 mm
For left switch
Screw 1
5 × 30 mm
For throttle
assembly
Strap 2 L:140
BHolder 1 For front brake
master cylinder
Flange bolt 2 6 × 22 mm
Item Part Name Q’ty Remarks
C
Handlebar balancer
weight 1 Right
Screw 1 6 × 65 mm
Rubber cushion 1 L:15.0
Spacer 1 L:15.0
Rubber cushion 1 L:15.0
Spacer nut 1 6 mm
D Rear view mirror 2 Right and Left
E Washer 2 OD:20.0 ID:6.5
FBattery electrolyte
container 1
GOwner’smanualset 1
H Warning label 7 For
E-19 CC selection
I Warning label 4 For
E-19 CD selection
OD : Outside diameter (mm)
ID : Inside diameter (mm)
L : Length (mm)
T : Thickness (mm)
TL
OD ID
NOTE:
The parts shown as Item E, H and I in the above table are supplied for limited markets.
Use washers of Item E for mounting the license plate.
A
DD
B
C

4
The photograph shown indicates the parts dismounted
from the motorcycle in addition to the items shown in
the preceding page.
A: Front brake master cylinder
B: Throttle assembly
C: Left switch
D: Clutch cable
HH
II
FFGG
EE
CC
BB
DD
AA