probst TAK Series User manual

5100.0018; 5100.0013
V4
GB
Operating Instructions
Translation of original operating instructions
Telescopic Screeding Bucket
TAK

Bitte beachten Sie, dass das Produkt ohne vorliegende Betriebsanleitung in Landessprache nicht
eingesetzt / in Betrieb gesetzt werden darf. Sollten Sie mit der Lieferung des Produkts keine
Betriebsanleitung in Ihrer Landessprache erhalten haben, kontaktieren Sie uns bitte. In Länder der
EU / EFTA senden wir Ihnen diese kostenlos nach. Für Länder außerhalb der EU / EFTA erstellen wir
Ihnen gerne ein Angebot für eine Betriebsanleitung in Landessprache, falls die Übersetzung nicht
durch den Händler/Importeur organisiert werden kann.
Please note that the product may not be used / put into operation without these operating
instructions in the national language. If you did not receive operating instructions in your national
language with the delivery of the product, please contact us. In countries of the EU / EFTA we will
send them to you free of charge. For countries outside the EU / EFTA, we will be pleased to provide
you with an offer for an operating manual in the national language if the translation cannot be
organised by the dealer/importer.

Contents
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Contents
1Safety...................................................................................................................................................................... 3
1.1 Safety symbols................................................................................................................................................ 3
1.2 Safety Marking................................................................................................................................................ 3
1.3 Definition skilled worker / specialist ..............................................................................................................4
1.4 Personal safety requirements........................................................................................................................4
1.5 Protective equipment.....................................................................................................................................4
1.6 Accident prevention .......................................................................................................................................4
1.7 Function Control ............................................................................................................................................. 5
1.7.1 General ............................................................................................................................................................ 5
2General.................................................................................................................................................................... 6
2.1 Authorized use................................................................................................................................................6
2.1.1 Accessoire TAK-DP..........................................................................................................................................6
2.1.2 Accessoire screeding rails AZL ..................................................................................................................6
2.2 Survey and construction ................................................................................................................................8
3Installation.............................................................................................................................................................. 9
3.1 Assembly variants...........................................................................................................................................9
3.1.1 TAK 350 ...........................................................................................................................................................9
3.1.2 TAK 750 with TAK-DP.................................................................................................................................9
3.1.3 Assembly of the single Aluminium profiles ............................................................................................ 10
4Adjustments ..........................................................................................................................................................14
4.1 Adjustment of TAK-DP (roof and pan profiles) ............................................................................................14
4.1.1 Adjustment roof profile............................................................................................................................14
4.1.2 Adjustment pan profile............................................................................................................................ 16
5Operation ..............................................................................................................................................................18
5.1 General .......................................................................................................................................................... 18
6Maintenance and care ......................................................................................................................................... 23
6.1 Maintenance ................................................................................................................................................. 23
6.2 Mechanical .................................................................................................................................................... 23
6.3 Repairs .......................................................................................................................................................... 23
6.4 Safety procedures ........................................................................................................................................ 24
6.5 Hints to the type plate.................................................................................................................................. 25
6.6 Hints to the renting/leasing of PROBST devices ......................................................................................... 25

Safety
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1Safety
1.1 Safety symbols
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result.
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or damage to property
can result.
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe injury, or damage to
property will result.
Important informations or useful tips for use.
1.2 Safety Marking
WARNING SIGN
Symbol
Meaning
Order-No.:
Size:
Danger of squeezing the hands.
2904.0221
2904.0220
2904.0107
30 mm
50 mm
80 mm
REGULATORY SIGN
Symbol
Meaning
Order-No.:
Size:
Each operator must have read and understood the operating
instructions (and all safety instructions).
2904.0665
2904.0666
30 mm
50 mm
INFORMATION SIGN
Symbol
Meaning
Order-No.:
Size:
Scale to adjust a slope of ± 3 % for screeding of roof or pan profiles.
2904.0364
50x50 mm

Safety
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1.3 Definition skilled worker / specialist
Only skilled workers or specialists are allowed to carry out the installation-, maintenance-, and repair work on this device!
Skilled workers or specialists must have for the following points (if it applies for
this device), the necessary professional knowledge.
●for mechanic
●for hydraulics
●for pneumatics
●for electrics
1.4 Personal safety requirements
●Each operator must have read and understood the operating instructions (and all safety instructions).
●Only qualified, authorized personal is allowed to operate the device and all devices which are connected
(lifting device/carrier).
The manual guiding is only allowed for devices with handles.
1.5 Protective equipment
<
The protective equipment must consist, according to the safety regulations
of the following parts:
●Protective clothing
●Safety gloves
●Safety shoes
1.6 Accident prevention
●The workplace has to be covered for unauthorized persons, especially children.
●Take care in case of thunderstorm!
●The workplace has to be sufficiently illuminated.
●Take care with handling wet, dirty and not solidified components.
●The working with the device in case of atmospheric editions under 3 °C (37,5 °F) is forbidden!
Because the goods could be fall down caused by dampness or freezing.

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1.7 Function Control
1.7.1 General
●Before using the device check the functions and the working condition.
●Maintenance and lubrication are only permitted when device is shut down!
●Do not use the device, until all faults which can cause safety hazards are removed.
●If there are any cracks, splits or damaged parts on any parts of the device, immediately stop using it.
●The operating instructions must be available at the workplace every time.
●Do not remove the type plate of the machine.
●Unrecognisable information signs (such as regulatory or prohibition signs) must be replaced.

General
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2General
2.1 Authorized use
The device TAK 350 and TAK 750 is universally suitable for precise preparation of laying courses on both, large and small
building sites.
TAK-DP is suitable for screeding of roof or pan profiles (± 3%).
For the machine use (wheel loader) two pulling chains must be used to pull the device.
These device is available in the followings versions:
●TAK 750 (5100.0013) working width between 1200 mm and 7000 mm.
●TAK 350 (5100.0018) working width between 1750 mm and 3500 mm.
●TAK-DP (4100.0042)
Adjustable intermediate part for roof or pan profiles (±3%), length 1500 mm
The device consisting of the following components:
●Separate telescopic aluminium screeding profiles and universal height adjustable roller units (on either side).
●2 handling systems for operating (for transport and displace the TAK) with wheel loader (loading shovel).
●2 side parts consisting of: height adjustable roller units, wiper and baffle plate with fixing of each segment.
●1 pair pulling chains including fixing elements for wheel loader etc.
2.1.1 Accessoire TAK-DP
TAK-DP () for screeding of roof or pan profiles (± 3%).
Order-Nr.: 4100.0042
2.1.2 Accessoire screeding rails AZL
Screeding rails (AZL) as support elements for the roller unit at the
TAK (right hand and left hand of the facing bedding sand). Screeding
rails (ASZ) are universal prolongable.

General
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●The device is only designed for the use specified in this documentation.
●Every other use is not authorized and is forbidden!
●All relevant safety regulations, corresponding legal regulations, especially regulations of the declaration
of conformity, and additional local health and safety regulations have to be observed.
Prior to every operation the user must ensure that:
●The equipment is suited to the intended operation, the functioning and the working condition of the
equipment is examined, and the load is suitable to be handled.
Any doubts about instructions should be raised with the manufacturer prior to use.
NOT ALLOWED ACTIVITIES:
Unauthorized alterations of the device and the use of any self-made additional equipment could cause
danger and are therefore forbidden!
Never exceed the carrying capacity and the nominal width/nominal size of the device.
All unauthorized transportations with the device are not allowed:
●Transportation of people and animals.
●Transportation of other loads and materials than described in this manual.
●Never suspend any goods with ropes, chains or similar at the device.

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2.2 Survey and construction
TAK 350
TAK 750 with TAK-DP
TAK-DP
Aluminium
profles
Height adjustment of
the roller unit
Baffle plate
Screeding rails AZL
inserted TAK-DP
(4100.0042)
Roller unit

Installation
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3Installation
3.1 Assembly variants
3.1.1 TAK 350
3.1.2 TAK 750 with TAK-DP
TAK-DP
(41000042)
TAK 350 (5100.0018)
2 aluminium profiles each 1700 mm
working width (stepless) between
1750 to. 3500 mm
TAK 750 (5100.0013)
Complete equipment consisting of:
1 aluminium profiles each 1100, 1700, 2700,
3000 mm long.
working width (stepless) between
1200 to 7000 mm

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3.1.3 Assembly of the single Aluminium profiles
Attach the aluminium screeding profiles
aligned (- - -) with one another and connect them with
the clipped connection (1) and the ring nut (2).(see
Figure A).
Figure A
Insert the clipped connection (1) in the respective aluminium profiles (Figure 1)
Position the clipped connection (1) aligned at the end of the aluminium profiles (Figure 2, Figure 3 and Figure A)
Figure 1
Figure 2
Figure 3
(1)
(1)
Clipped connection (1)
Ring nut (2)
Screeding profil
OK
NO

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Assembly with TAK-DP
Position aluminium profile (3) at the opposing aluminium profile (here: TAK-DP (4)) (Figure 4)
Telescope aluminium profile (3) and TAK-DP (4) (Figure 5 and Figure 6).
Figure 4
Figure 5
Figure 6
The measure of 500 mm (19.6") of the minimum overlapping of the aluminium profiles (to each other) is not
allowed to under-run!!! see Figure B
Otherwise the aluminium profiles becoming unstable and could be bent.
(4)
(4)
(3)
(3)
Figure B

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Assemble the aluminium profiles tight with the clipped connection (1) and the ring nuts (2) (Figure 7 and Figure
8)
HINT: Retighten the ring nuts (2) with a iron bar or similar.
Figure 7
Figure 8
Telescope aluminium profile (3) and TAK-side part (5) (Figure 9 and Figure 10).
Assemble aluminium profile (3) and TAK-side part (5) tight with the clipped connection and the ring nuts (2)
(Figure 11).
Figure 9
Figure 10
Figure 11
(2)
(2)
(5)
(3)
(5)
(3)
(5)
(3)

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HINT: Retighten the ring nuts (2) with an iron bar or similar. (see ) (Figure 12).
Fix pulling chains including fixing accessories (6) at the suspension lug (left and right hand) at the TAK-side part (5)
(see ). Figure 13
Position both handling systems (7) (for operating with wheel loader shovel) in the same distance at the left and
right hand of the TAK-side parts (5) Figure 14.
The distance of the both handling systems (7) must be adjusted to the breadth of the wheel loader loading shovel
(for transport and displace the TAK with loading shovel).
Secure the handling systems (7) with clipped connection and the ring nuts (2) Figure 14.
Figure 12
Figure 13
Figure 14
(2)
(7)
(6)
(5)

Adjustments
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4Adjustments
4.1 Adjustment of TAK-DP (roof and pan profiles)
The adjustable middle part TAK-DP (1) is suitable to prepare any roof or pan profiles (±3%) (see )
Figure 1.
Screw the nuts on the outer side at the TAK-DP ≙slope (%) for roof profileFigure 2 (see also Figure A on
following page)
Screw the nuts on the inner side at the TAK-DP ≙slope (%) for pan profileFigure 3 (see also Figure B on
following page)
Figure 1
Figure 2
Figure 3
4.1.1 Adjustment roof profile
Loosen both nuts (2) on the outer side at the TAK-DP. Figure 1
Adjust the slope (e.g. 1%) with the both nuts (3) on the inner side at the TAK-DP. Figure 2
Slope (e.g. 1%) is viewable and adjustable on the scale (4) and indicator (5). Figure 3
1 scale line on the scale (4) ≙ 0,5 % slope. Figure 3
Attention
The indicated slope (%) on the scale is only for orientation.
The actually slope (%) must be measured again unconditional on the facing bedding sand!
See Figure A und A1 on the following pages.
Figure 1
Figure 2
Figure 3
(3)
(2)
(3)
(4)
(1)
(5)

Adjustments
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Meassure the outer dimension at the TAK-DP (1) with a qualified measuring tool (6) e.g. yard stick (or slide gauge).
These measure must be equal at the front side and back side (see ). Figure 4 and Figure 5.
Tighten both nuts again (tight) on the outer side at the TAK-DP. Figure 6
Figure 4
Figure 5
Figure 6
Figure A (roof profile)
Also a roof profile with different lengths of
aluminium profiles is preparable.
see Figure A1
Figure A1
1 %
(1)
(6)
(6)
1 %
1 %
1 %

Adjustments
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4.1.2 Adjustment pan profile
Loosen both nuts (2) on the inner side at the TAK-DP. Figure 7
Adjust the slope (e.g. 1%) with the both nuts (3) on the outer side at the TAK-DP. Figure 8
Slope (e.g. 1%) is viewable and adjustable on the scale (4) and indicator (5). Figure 9
1 scale line on the scale (4) ≙ 0,5 % slope. Figure 9
Attention
The indicated slope (%) on the scale is only for orientation.
The actually slope (%) must be measured again unconditional on the facing bedding sand!
See Figure B und B1 on the following pages.
Figure 7
Figure 8
Figure 9
Measure the outer dimension at the TAK-DP (1) with a qualified measuring tool (6) e.g. yard stick (or slide gauge).
These measure must be equal at the front side and back side (see ).
Figure 10 and Figure 11.
Tighten both nuts again (tight) on the inner side at the TAK-DP. Figure 12
Figure 10
Figure 11
Figure 12
(3)
(2)
(3)
(4)
(5)
(2)
(1)
(6)
(6)

Adjustments
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Figure B (pan profile)
Also a pan profile with different lengths of
aluminium profiles is preparable.
see Figure B1
Figure B1
1 %
1 %
1 %
1 %

Operation
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5Operation
5.1 General
Using the device (TAK) with a wheel loader, use the 2 provided pulling chains and the 2 handling systems:
Attach both pulling chains (1) at the TAK –fix hooks and pulling chains (1) at the suspension lug of the TAK-side
parts (A) (see ) Figure 1 und Figure 2
Figure 1
Figure 2
Fix the 2 pulling chains (1) safety at the wheel loader loading shovel (see ) Figure 3
Figure 3
(1)
(A)
(1)

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Adjust the height of the roller unit (4) at the hand crank (2). Release the clamping lever (3).
Adjust the height of the roller unit (4) with the hand crank (2). Tighten clamping lever (3) again.
Figure 4 und Figure 6
Adjust wiper (5) if necessary for automatically sweeping of sand. Loosen all 3 screws at wiper (5), adjust the
required height and tighten all 3 screws at the wiper (5) again. (see ) Figure 5
Figure 4
Figure 5
Figure 6
(3)
(5)
(4)
(6)
(2)
(5)
(2) = Hand crank for height adjustment
(3) = Clamping lever on (2)
(4) = Roller unit
(5) = Wiper (automatically sweeping)
(6) = Hand crank