Yamaha SIGMA-G5SII Operating and installation instructions

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MACHINE TYPE : SIGMA-G5SII
CLASSIFICATION : Installation / Adjustment / Maintenance
REFERENCE :
SIGMA-G5SII Service Manual
General description
This service manual is intended for service engineers who maintain the machine.
Make sure to read this service manual carefully and use the machine safely.
Keep this service manual in a safe place within reach.
Regarding the basic work procedure until installing the machine, see “Chapter 2 Basic Operations for
Maintenance”.
Fill out the adjustment results when installing the machine in the “installation check sheet” and keep it in your
office.
When installing the machine by an overseas agency, make sure to fill out the “installation check sheet” and
submit it to YAMAHA Japan office.
Make sure to submit the installation check sheet as it is the absolute condition of starting the warranty period.
About this document:
This document is intended for service engineers.
Make sure to use it under the instruction of those who have completed the maintenance training or a
YAMAHA serviceman.
YAMAHA is not responsible for any problems caused by the misuse of the document.
This document contains the method to edit the system data that affects the customer’s machine
condition.
Make sure to thoroughly understand the contents of the document, and perform the adjustments on
your own responsibility.
This document contains the password to log in the adjustment utility. Be careful when handling it.
All rights reserved.
About the safety:
Strictly follow the safety precautions in the “Safety” section in the “Operation Manual”.
Disclaimers:
This document contains the preliminary information subject to change in the future.
The information contained in this document represents the current view of YAMAHA on the issues
discussed as of the date of issuance. As YAMAHA must respond to changing market conditions, it should
not be interpreted to be a commitment on the part of YAMAHA, and YAMAHA cannot guarantee the
accuracy of any information presented after the date of issuance.
This document is provided for information purposes only, and it is provided without any warranties, either
express or implied.
It is the responsibility of the user to comply with all applicable copyright laws. Without limiting the rights
under copyright, no part of this document may be reproduced, stored in or introduced into a retrieval
system, or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or
otherwise), or for any purpose, without the written permission of YAMAHA.
However, this shall not be construed to limit the user’s right granted by Copyright law.
YAMAHA may have patents, patent applications, trademarks, copyrights, or other intellectual property rights
covering subject matter in this document. Except as expressly provided in any written license agreement
from YAMAHA, this document does not give users any license to these patents, trademarks, copyrights, or
other intellectual property.
The names of actual companies and products mentioned in this document may contain the trademarks of
their respective owners.
No: SI1705004E-000
ISSUED DATE: December 27 2017

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Table of Contents
1. Installation .................................................................................................................................7
1.1. Machine Specifications............................................................................................................ 7
1.2. Connection of the Power and Earth Cable........................................................................... 11
1.2.1. Installation of the Machine Power Unit ........................................................................... 11
1.3. Air Connection ....................................................................................................................... 14
1.3.1. Air Pipe Connection ........................................................................................................... 14
1.4. Installation Procedure........................................................................................................... 15
1.4.1. Preparation for the Installation........................................................................................ 15
1.4.1.1. Removal of the Fixtures (X-Axis Beam)........................................................................ 15
1.4.1.2. Removal of the Fixtures (Y-Axis) .................................................................................. 15
1.4.1.3. Attachment of the Tower Light ..................................................................................... 16
1.4.1.4. Removal of the cover and cutter guide cover in the power breaker section ............... 16
1.4.1.5. Preparation of the Machine Installation Jigs............................................................... 17
1.4.2. Machine Installation.......................................................................................................... 19
1.4.2.1. Machine Installation (Leveling) .................................................................................... 19
1.4.3. Preparation before Offset Adjustment ............................................................................. 22
1.4.3.1. Running-in Operation before Adjustment (Standard: 1 hour) .................................... 22
1.4.3.2. Preparation of Offset Adjustment Jigs and Tools ........................................................ 22
1.4.4. Offset in the Installation Operation (High-Speed Head) ................................................ 23
1.4.4.1. Differences from SIGMA-G5S and Precautions (Installation Adjustment Related) . 23
1.4.4.2. Preparation before the Post-Installation Adjustment Operation ............................... 24
1.4.5. Offset Teaching (Ship. Adj.) Window................................................................................ 25
1.4.5.1. NL-Axis Origin Offset/Master Nozzle Level ................................................................. 27
1.4.5.2. Placement Level Offset (Head Up/Down Offset) .......................................................... 29
1.4.5.3. Chute Level (Perform the teaching selecting "Teach Start (Shipment)")................... 30
1.4.5.4. Stocker Master ............................................................................................................... 32
1.4.5.5. Pick-up Level Offset (Value "L" for the Feeder Offset A) ............................................ 32
1.4.5.6. PEC Recognition Camera & Beam Offset..................................................................... 33
1.4.5.7. Component Recognition Camera Position .................................................................... 35
1.4.5.8. Head Rotation Center/Base Mark Position Teaching .................................................. 37
1.4.5.9. Fly Recognition Camera Offset Teaching ..................................................................... 41
1.4.5.10. Nozzle Inclination Offset Teaching ............................................................................... 42
1.4.5.11. Table Offset Teaching .................................................................................................... 43
1.4.5.12. Machine Inside CPK Offset Teaching ........................................................................... 46
1.4.5.13. Self-Calibration Placement Condition .......................................................................... 47
2. Basic Operations for Maintenance ...........................................................................................62
2.1. Home Return Operation........................................................................................................ 62
2.2. Home Return Operation Procedure...................................................................................... 62
2.2.1. All Zero ............................................................................................................................... 62
2.2.2. Individual Zero................................................................................................................... 62
2.2.2.1. Unit Home Return.......................................................................................................... 63
2.2.2.2. Selected Axis Home Return ........................................................................................... 63
2.3. Nozzle Change Procedure ..................................................................................................... 64
2.3.1. Nozzle Change Procedure in the "Setup" window. .......................................................... 64
2.3.2. Nozzle Change Procedure in the "Unit Adj." Window ..................................................... 65
2.4. Conveyor Width Adjusting Procedure.................................................................................. 66
2.5. PCB Transfer Procedure ....................................................................................................... 67
2.6.Unit Adjustment .................................................................................................................... 71
2.6.1. "NOZ.CHNG" Window (in Debug Mode) .......................................................................... 71
2.6.2. "CONVEYOR" window (in Debug Mode).......................................................................... 72
2.6.3. "PCB Stpr" Tab Sheet in the "CONVEYOR" Window ..................................................... 72
2.6.4. "Driver Mng." Tab Sheet in the "CONVEYOR" Window................................................. 73
2.6.5. "X Axis grease up" Window ............................................................................................... 73

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2.6.6. "FDR BASE" Window ........................................................................................................ 74
2.7. Manual Operation ................................................................................................................. 74
2.7.1. Unit Adjustment ................................................................................................................ 75
2.7.1.1. Linear Measure Detection Test ..................................................................................... 75
2.7.1.2. Cutter Operation ............................................................................................................ 75
2.7.2. Device Check (Input/Output) ............................................................................................ 76
2.7.2.1. Manual Operation of Each Section ............................................................................... 76
2.7.3. Manual Axis Operation ..................................................................................................... 76
2.7.3.1. 《Example: In the case that the nozzle does not touch the jig》................................ 77
2.8. System Data Editing Procedure ........................................................................................... 77
2.9. Change Procedure to Debug Mode ....................................................................................... 80
2.9.1. Main Additional Items in the "Debug Mode" ................................................................... 82
2.9.2. Escape from Debug Mode .................................................................................................. 82
3. Mechanism ...............................................................................................................................83
3.1. Nozzle Stocker Unit Change Procedure ............................................................................... 83
3.1.1. Removal of the Nozzle Stocker Unit ................................................................................. 83
3.1.2. Attachment of the Nozzle Stocker Unit............................................................................ 83
3.1.3.Description of Connecting Connector ............................................................................... 84
3.1.4. Connection Example .......................................................................................................... 85
3.1.4.1. Nozzle Stocker Configuration High - High - High –High ........................................... 85
3.1.4.2. High - High - None - Multi............................................................................................. 86
3.1.4.3. Multi - None - None - None............................................................................................ 87
3.1.4.4. Multi - None - High - High............................................................................................. 88
3.1.4.5. Multi - None - None - High ............................................................................................ 89
3.1.4.6. Multi - None - None - Multi ........................................................................................... 90
3.1.5. Various Settings................................................................................................................. 91
3.1.5.1. High-Speed Nozzle Stocker............................................................................................ 91
3.1.5.2. Multi Functional Nozzle Shutter .................................................................................. 92
3.1.5.3. Nozzle Up-Status Detection Sensor Amplifier Adjustment ........................................ 93
3.2. X-Axis Ball Screw Change Procedure .................................................................................. 96
3.2.1. X-Axis Ball Screw Removal Procedure ............................................................................. 96
3.2.2. X-axis Linear Guide Attachment Procedure .................................................................... 98
3.2.3. Treatment if any value is out of the standard range:.................................................... 100
3.2.3.1. Adjustment Procedure ①............................................................................................ 100
3.2.3.2. Adjustment Procedure ②............................................................................................ 100
3.3. Y-axis Linear Guide Attachment........................................................................................ 101
3.4. X-axis Linear Guide Attachment........................................................................................ 103
3.5. X-Axis Linear Scale Change Procedure ............................................................................. 106
3.5.1. X-Axis Linear Scale Removal .......................................................................................... 106
3.5.2. X-Axis Linear Scale Attachment..................................................................................... 106
3.6. Y-Axis Linear Scale Change Procedure ............................................................................. 109
3.6.1. Y-Axis Linear Scale Removal .......................................................................................... 109
3.6.2. Y-Axis Linear Scale Attachment..................................................................................... 109
3.7. X-Axis Scale Head Adjustment Procedure......................................................................... 112
3.7.1. Preparation of Adjusting Jig ........................................................................................... 112
3.7.2. Adjusting Procedure ........................................................................................................ 113
3.8. Y-Axis Scale Head Adjustment Procedure......................................................................... 117
3.8.1. Preparation of Adjusting Jig ........................................................................................... 117
3.8.2. Adjusting Procedure ........................................................................................................ 118
4. Maintenance ...........................................................................................................................120
4.1. CPU-1 PCBs U91 and U92 Change.................................................................................... 120
4.1.1. Removal of CPU1-BOX .................................................................................................... 120
4.1.2. Removal of Control Board U91 or U92 ........................................................................... 121

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4.1.3. Attachment of CPU1-BOX............................................................................................... 123
4.2. Control Board Change......................................................................................................... 126
4.2.1. CPU-2 PCBs U85 and U82 Change ................................................................................ 126
4.2.2. Control Board Removal ................................................................................................... 126
4.2.3. Handling of Control Board .............................................................................................. 127
4.2.4. Change of PCB U81 (CPU2 Main Board)....................................................................... 128
4.3. Change of Lighting Control Board U95 ............................................................................. 130
4.3.1. Removal of U95 LED Lighting Control Board ............................................................... 131
4.3.2. U95 Attachment............................................................................................................... 132
4.4. Multi-axis Board Change Procedure .................................................................................. 134
4.4.1. Multi-axis Board Change Procedure .............................................................................. 135
4.5. PEC Recognition Camera Unit Change ............................................................................. 137
4.5.1. Removal Procedure for the PEC Recognition Camera Unit.......................................... 137
4.5.2. Attachment Procedure for the PEC Recognition Camera Unit .................................... 137
4.6. Component Recognition Camera Unit Change.................................................................. 138
4.6.1. Removal Procedure for the Component Recognition Camera Unit .............................. 138
4.6.2. Attachment Procedure for the Component Recognition Camera Unit......................... 138
4.7. Removal of Nozzle Up/Down (NL) Axis Motor................................................................... 139
4.7.1. Attachment of Nozzle Up/Down (NL) Axis Motor.......................................................... 139
4.8. Removal of the Nozzle Selection (NS) Axis Motor............................................................. 142
4.8.1. Attachment of Nozzle Selection (NS) Axis Motor .......................................................... 142
4.9. Head Up/Down (HL) Axis Motor Removal......................................................................... 144
4.9.1. Head Up/Down (HL) Axis Motor Attachment................................................................ 145
4.10. Slip Ring Change Procedure ........................................................................................... 149
4.10.1. Slip Ring Removal ........................................................................................................ 149
4.10.2. Ring Attachment .......................................................................................................... 150
4.11. Nozzle Shaft Removal and Attachment (Single Unit) ................................................... 153
4.11.1. Nozzle Shaft Removal and Attachment (Single Unit) ............................................... 153
4.11.1.1. Nozzle Shaft Removal (Single Unit) ........................................................................... 153
4.11.1.2. Nozzle Shaft Attachment (Single Unit) ...................................................................... 153
4.11.2. Nozzle Shaft Total Disassembling, Cleaning and Assembling.................................. 154
4.11.2.1. Purpose ......................................................................................................................... 154
4.11.2.2. Required Items for the Work ....................................................................................... 154
4.11.3. Preparation for the Work............................................................................................. 155
4.11.4. Disassembling Work .................................................................................................... 156
4.11.5. Operation Check........................................................................................................... 168
4.12. Maintenance in Trouble Occurrence (Mechanism)........................................................ 169
4.12.1. High-speed Head Change ............................................................................................ 169
4.12.1.1. Removal of Electric Wiring, etc. .................................................................................. 169
4.12.1.2. Head Assembly Removal ............................................................................................. 169
4.13. Head Assembly Attachment............................................................................................ 170
4.13.1. SVC Offset Value Input (SVC = Side View Camera) .............................................. 170
4.13.2. Various Offset Adjustments ........................................................................................ 171
4.14. Cutter Unit Attachment/Removal Procedure ................................................................ 172
4.14.1. Cutter Unit Removal.................................................................................................... 172
4.14.2. Cutter Unit Attachment to the Feeder Cart .............................................................. 173
4.15. Clamp Lever Change Procedure ..................................................................................... 174
4.15.1. Clamp Lever Removal.................................................................................................. 174
4.15.2. Clamp Lever Change.................................................................................................... 175
4.15.3. Clamp Lever Attachment ............................................................................................ 175
4.16. Cutter Blade Assembly Change Procedure .................................................................... 176
4.16.1. Cutter Blade Assembly Removal................................................................................. 176
4.16.2. Cutter Blade Assembly Attachment ........................................................................... 176
4.16.3. Cutter Driver (A63B, A63F) Change Procedure......................................................... 177
4.16.4. Cutter Unit Operation Check ...................................................................................... 178
4.17. Fuse Replacement............................................................................................................ 180
4.17.1. Relay PCB (U27) Fuse Replacement........................................................................... 181

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4.17.2. Replacement of Fuse located on the side panel rear .................................................. 181
4.17.3. Lightening Surge Protector Replacement................................................................... 182
4.17.4. Lighting Control Board (U95) Fuse Replacement...................................................... 182
4.17.5. Fuse Change in the CPU2 I/O Host Board (U85)....................................................... 183
4.18. Servo Amplifier Change Procedure ................................................................................ 184
4.18.1. Servo-Amplifier Removal............................................................................................. 184
4.18.2. Servo-Amplifier Attachment........................................................................................ 185
4.18.3. Adjustment after Servo Amplifier Replacement ........................................................ 186
4.19. Disengaged Latch Detection Sensor Change Procedure ............................................... 188
4.19.1. Disengaged Latch Detection Sensor Removal ............................................................ 188
4.19.2. Disengaged Latch Detection Sensor Attachment....................................................... 188
4.19.3. Disengaged Latch Sensor Amplifier Adjustment....................................................... 189
4.20. Tape Component Pick-up Error Detection Sensor Setting ........................................... 192
4.21. Side View Camera Light Receiver Change .................................................................... 194
4.21.1. Light Receiver Change................................................................................................. 194
4.21.1.1. Light Receiver Removal ............................................................................................... 194
4.21.1.2. Cable Disconnection and Connection.......................................................................... 195
4.21.1.3. Light Receiver Attachment and Position Adjustment ............................................... 196
4.21.1.4. Checks ........................................................................................................................... 197
4.21.1.5. Data Input .................................................................................................................... 199
4.21.1.6. Gain Teaching............................................................................................................... 200
4.21.1.7. NL-Axis Origin/Master Nozzle Level Offset Teaching .............................................. 200
5. Electric System.......................................................................................................................201
5.1. Home Return Operation Procedure.................................................................................... 201
5.2. Electric System Block Drawing (SIGMA-G5SII) ............................................................... 202
5.3. Each Block Electric System Layout ................................................................................... 203
5.3.1. Main Machine Corner Front Side and Plate Entire Section in the lower frame section
203
5.3.2. Main Machine Corner Front Side and Plate Entire Section in the lower frame section
204
5.3.3. Multi-axis board, Lighting Control, I/O Intensive Board, Side View Camera Board . 205
5.3.4. Power UNIT layout.......................................................................................................... 206
5.3.5. Layout for the Panel located in the left side surface in the lower frame section......... 207
5.3.6. Servo Motor Amplifier Layout ........................................................................................ 208
5.3.7. Layout for the Transfer Unit over the lower frame section (Single Lane)................... 209
5.3.8. Layout for the Transfer Unit over the lower frame section (Dual Lane) ..................... 210
5.3.9. Feeder Cart Layout.......................................................................................................... 211
5.3.10. Traverse Cart Layout................................................................................................... 212
5.3.11. Tray Unit Layout.......................................................................................................... 213
5.4. Electric Parts Settings ........................................................................................................ 214
5.4.1. Breaker Current and Timer Setting............................................................................... 214
5.4.2. CPU2 Board Setting ........................................................................................................ 215
5.4.3. I/O Board Setting ............................................................................................................. 216
5.4.4. U95 (UC19) Lighting Control Board Setting ................................................................. 217
5.4.5. Relay Board U27 (UC34) Board Setting......................................................................... 218
5.4.6. Transfer I/O Board Driver Setting (Single).................................................................... 219
5.4.7. Transfer I/O Board Driver Settings (Dual) .................................................................... 220
5.4.8. Multi-Axis Driver Setting................................................................................................ 221
5.4.9. X-Axis/Y-Axis Servo Amplifier Setting........................................................................... 222
5.4.10. Side View Camera Board, SV-NET Communication Unit Setting ........................... 223
5.4.11. U07 (Head Distrbution Panel) Setting ....................................................................... 224
6. Troubleshooting......................................................................................................................225
6.1. System Recovery Procedure................................................................................................ 225
6.1.1. Required Items................................................................................................................. 225
6.1.2. Installation Procedure ..................................................................................................... 225

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6.1.2.1. OS Installation Device Connection ............................................................................. 225
6.1.2.2. OS Installation ............................................................................................................. 225
6.1.2.3. Initial Setting ............................................................................................................... 227
6.1.2.4. Machine Software Installation .................................................................................... 230
6.2. Precautions in Installation ................................................................................................. 233
6.2.1. Machine Software Installation with a Removable Media ............................................. 233
6.2.2. Automatic Setting in Re-Recovery Operation ................................................................ 233
6.2.3. Setting when ACV Barcode Scanner is used.................................................................. 233
6.3. Touch Panel Change and Adjustment Procedure.............................................................. 234
6.3.1. Touch Panel Removal Procedure .................................................................................... 234
6.3.2. Touch Panel Attachment Procedure............................................................................... 235
6.3.3. Touch Panel Adjustment Procedure ............................................................................... 235
6.4. Touch Panel Front/Rear Setting......................................................................................... 237
7. Application Software Setting .................................................................................................240
7.1. LISA Setting ........................................................................................................................ 240
7.1.1. Log-On .............................................................................................................................. 241
7.1.2. Fixed IP Address Setting and Power Option Check ...................................................... 241
7.1.2.1. Fixed Address Setting for LISA PC ............................................................................ 241
7.1.2.2. Power Option Check..................................................................................................... 242
7.1.3. LISA System Stop (Preparation for Installation) .......................................................... 243
7.1.3.1. LISA System Stop and Service Registration Cancellation........................................ 243
7.1.3.2. ACV Server System Stop and Service Registration Cancellation............................. 244
7.1.4. Installation (Version Up)................................................................................................. 245
7.1.5. Software License Setting................................................................................................. 246
7.1.5.1. License Server Setting ................................................................................................. 246
7.1.5.2. License Client Setting.................................................................................................. 246
7.1.6. Security Partly Cancellation Batch Processing ............................................................. 247
7.1.6.1. LISA System Batch Processing ................................................................................... 247
7.1.6.2. ACV Server System Batch Processing ........................................................................ 248
7.1.6.3. Setting Check ............................................................................................................... 249
7.1.7. LISA System Start-up Preparation ................................................................................ 251
7.1.7.1. LISA System Service Registration and System Start-up Check............................... 251
7.1.7.2. ACV Service System Service Registration and System Start-up Check .................. 252
7.1.8. LISA PC Restart-up......................................................................................................... 253
7.1.8.1. LISA System Start-up Check ...................................................................................... 253
7.1.8.2. ACV Service System Start-up Check .......................................................................... 253
7.2. NT-100 Setting and Communication.................................................................................. 254
7.2.1. Software Set-up................................................................................................................ 254
7.2.2. NT-100 System Software Login Password Setting ........................................................ 264
7.2.3. Device Manager................................................................................................................ 264
7.2.4. Communication with Machines ...................................................................................... 264
7.3. Production Manager Setting............................................................................................... 269
7.3.1. Management Data Monitoring Function Setting Procedure ........................................ 269
7.3.2. Management Data Monitoring Function Operation Procedure.................................... 272

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1. Installation
1.1. Machine Specifications
< Main Machine >
Machine Dimensions (W*D*H mm) : 1,280×2,240×1,910
Machine Weight (Kg) : 1800 (Excluding the Bank Feeder Change Carts and the tape
feeders)
Air Consumption (L/min) : 30L/min (During automatic operation)
100L/min (When one feeder base moves up and down)
200L/min (When two feeder base moves up and down)
Power Supply : Three-phase AC200V ± 10V 50/60Hz
Allowable Power Fluctuation AC200V ± 10%
Apparent Power : RATED 8.0 kVA / MAX 12.1 kVA
Power Consumption : 1.9 kWh
Fig. A1
Note: The dimensions are those for design reference.
Unit: mm

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< Feeder Cart >
792mm
975.8mm
962mm
Fig. A2-1
Fig. A2-2
Fig. A2-3

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< Differences from Sigma-G5S and Sigma-G5SII >
1．Position of robot cable
Change the routing of the robot cable to the left side in order to level the beam load.
G5S (right side routing) G5SII (left side routing)
2．XY axis driver placement position
Along with changing the routing of the robot cable, the XY axis driver position changed back and forth.
G5S G5SII
Front
Rear
Front
Rear
Block 1
XY driver position
Block 1
XY driver position
Block 2
XY driver position
Block 2
XY driver position

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3．Multifunction head
・Change details:
①Changed from 2 axis type to 3 axis type.
②L axis spring has been eliminated and L axis is changed to motor with brake.
G5S Multifunction head (2 axis) G5SII Multifunction head (3axis)
③For multifunctional headed machine, the multi-axis board changed to three.
G5S (Twe boards used) G5SII (Three boards used)
5．Footrests
・Change from separation type to integral type. (Wrench size is also 46 mm)
G5S footrests G5SII footrests
6．Production capacity
・Increased production capacity compared to G5S
①CPH : 75K to 90K
②Production capacity : Up to 20%, actual production 10% UP

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1.2. Connection of the Power and Earth Cable
1.2.1. Installation of the Machine Power Unit
Step 1 Remove the six truss head screws fixing the cover.
Note:
Remove carefully the two truss head screws on the upper section, so that any of them does not drop in
the linear section.
Step 2 Set the breaker dial to "OFF" and turn it further to the left to remove the cover.
Caution
Fig. A3-1
Primary Power Breaker Location
Fig. A3-2
Fig. A4-1
Fig. A4-2
Fig. A4-3
OFF
Attachment/Detachment

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Step 3 Remove the black pin located on the upper section of the breaker.
Step 4 Push the claw to the left and pull the terminal cover to this side to remove.
Step 5 After the power cable is crimped in the round terminals, connect the cable to the breaker
primary side.
* If the cable is connected directly to the terminals without crimping, the breaker
section might catch fire.
The earth cable is connected to the plate "PE" section through the round terminal.
PE
AC 200V
Fig. A5-1
Fig. A5-2
Fig. A5-3
Fig. A5-4
Fig. A5-5
Fig. A5-6

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Step 6 Fix the power cable onto the tie mount.
Requisitions
Confirm the primary side power cable terminal connection condition
(that there is no looseness, etc.) in the main breaker unit.
The power might be interrupted when the connection is loosened some years later.
Perform the checks after the primary power is turned off.
Precautions in connection: Examples
1. When the power cable is to be connected to the
terminal, insert the solid wire cable or strand wire
cable straight and tighten it. In this case, the use of
the crimp-style terminal is also available.
2. In the case of strand wire cable, divide the wires and
insert them separately. Then, fasten them.
3. Tightening Torque: 3 (N.m)
Fix the power cable
(two locations)
Pass the power cable
through it.
Fig. A6

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1.3. Air Connection
1.3.1. Air Pipe Connection
SMC Model "KK130P 02MS" Items to be prepared by the user
(At the time of machine shipping) (To be connected after the machine delivery)
Note:
The user should provide the socket before the machine installation. In the case that the user does not
know the model No., and need a check, the user should access the following web page to find the
socket model No., appropriate for the air hose in the user’s facility.
http://www.smcworld.com/products/en/global.do?kw=kk130
Fig. A7-1
Fig. A7-2
Fig. A8-1
Fig. A8-2

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1.4. Installation Procedure
1.4.1. Preparation for the Installation
1.4.1.1.Removal of the Fixtures (X-Axis Beam)
(1) Remove the X-axis beam unit metal fittings (BEAM1, BEAM2).
1.4.1.2. Removal of the Fixtures (Y-Axis)
(1) Remove the Y-axis beam metal fittings (BEAM1, BEAM2).
Be careful not to drop
any setscrew.
Be careful not to drop
any setscrew.
Fig. A9-1
Fig. A9-2
Fig. A9-3

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1.4.1.3. Attachment of the Tower Light
Fig. A10
1.4.1.4. Removal of the cover and cutter guide cover in the power breaker section
Remove the cover in the power
breaker section.
Remove the cutter guide cover at
the front and rear of the machine.
Fig. A11-1
Fig. A11-2

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1.4.1.5. Preparation of the Machine Installation Jigs
No.
Jig No.
Jig Name
Photo
1
JG-0342
Automatic Height Teaching Jig
(Height 105 mm)
2
JG-0191
PLATE
Placement Height Confirmation
Supporting Jig
(160 × 80 mm)
3
JG-0188
QFP Glass Jig
4
JG-0293
Height Confirmation Nozzle
Master Nozzle
(For High-Speed Head)
5
HV19C
Jig Nozzle
6
FF01
Jig Nozzle
(For multi-functional head
camera teaching)
7
FA04
Jig Nozzle
(For multi-functional head
height automatic teaching)
8
JG-0233
Traverse Teaching Jig
9
JG-0258
Table Offset Teaching Glass
PCB Jig
(460 × 460 ㎜)
Table A1

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No.
Jig No.
Jig Name
Photo
10
JG-297
Stocker Level Teaching Jig
(For High-Speed or Middle Size
and Odd Shape Stocker)
11
JG-298
Stocker Level Teaching Jig
(For Multi-Functional Stocker)
12
-
Leveling Instrument
(3 pcs)
13
-
Leveling Instrument Block Jig
(2 pcs)
Note:
(a) The use of JG-294 is not available because the applicable height for No. 1 JG-0342 jig
(Height 105mm for G5S/G5SII) is different from that for JG-294 (Height 104mm for SIGMA-G5).
(b) For the nozzles for high-speed head, only the nozzles dedicated to the SIGMA series machines,
can
be used. (The nozzles for GXH-1 or 3, cannot be attached because their flange shape is not
appropriate for it).
(c) The jigs other than teaching jig No. 1, are commonly used with those for Sigma-G5.
(d) In addition to the above jigs, the accuracy measurement nozzles, accuracy measurement chip
components and mirror should be prepared.
NOTICE
When accuracy measurement is required, a nozzle appropriate for
the chip component should be prepared.

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1.4.2. Machine Installation
1.4.2.1. Machine Installation (Leveling)
Note:
(a) Before setting up a jack or lever, remove the cutter guide
cover.
(b) The jacks shall be set in the two locations as shown in Fig.
A12.
(c) When the pallet jack is inserted in the front or rear direction,
use the jack with a width up to about 600mm. The machine
weight is about 1.8 tons.
(1) First, decide the machine installation position on the floor using a leveling string or
packing tape.
For the machine installation position, confirm it with the client before doing the
installation work.
(2) Move the machine to the installation position using the plumb bob, and align it with
the correct position.
(3) When the machine alignment is completed, install the machine temporarily with the
four height adjusters (leg type).
Machine Temporary Installation
(1.1) The standard for the machine temporary installation height shall be about
84mm from the floor to the frame.
Note:
In the case that the machine is connected with an existing machine, the feed height in the existing
machine should be taken as the feed reference.
(Target value shall be 905mm from the floor to the component transfer surface)
About 84 mm
Fig. A12
Fig. A13
Pallet Jack Width
up to about 600 mm
Jack set

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(1.2) Place the leveling instruments as shown in Fig. A14. Roughly level-adjust
(within #1 to #3 scale mark) the machine in the location close to the machine
installation place and then, place the machine temporarily.
Fig. A14
(1.3) Using the pendulum movement, bring the machine to the installation position.
Note:
Using the "Sliding Sheet" for moving the machine close to the installation position facilitates the work.
(4) Refer to the "Fixtures Removal Check List" adhered to the machine, and remove the
fixtures.
Note:
When the fixtures have been removed, move the Beams 1 and 2 to the
position about 450mm from the mechanical stopper. This position shall
be the basic position for the leveling adjustment. When the machine is to
be moved according to these conditions, pay particular attention to the
level vial not to drop it.
(5) Level the machine.
(5.1) Leveling (Refer to Fig. A16).
Direction Y: The leveling is performed using the level vials A and C.
(Standard Value: +/- one scale mark = within 2/100 mm)
Direction X : The leveling is performed using the level vial B.
(Standard Value: +/- one scale mark = within 2/100 mm)
Lock the four legs and perform the fine adjustment so that the conditions of
the level vials A, B and C, are not changed from before.
Note:
Do not adjust the level at the adjustment section using the hook spanner in the main machine frame
section (Adjustment at the above adjustment section is performed only immediately after the
assembling). Now, the main machine installation operation is completed.
A
C
B
450 mm
450 mm
Note:
(a) The leveling instrument block jig to be
placed on the linear guide is required
(b) Confirm that the linear guide cap is
securely set (not projected).
Fig. A15