Swann Cleaning Module-II User manual

Cleaning Module-II
A-96.250.599 / 020620
Installation manual
Installationsanleitung Instructions pour l’installation
Instrucciones de instalación
Istruzioni di installazione

© 2020, SWAN ANALYTISCHE INSTRUMENTE AG, Switzerland, all rights reserved
subject to change without notice
Customer Support
SWAN and its representatives maintain a fully trained staff of technical specialists
around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:
SWAN ANALYTISCHE INSTRUMENTE AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Internet: www.swan.ch
E-mail: [email protected]
Document Status
Title: Cleaning Module-II Operator’s Manual
ID: A-96.250.599
Revision Issue
00 Oct. 2010 First Edition
01 Oct. 2014 Languages german, french, spanish and italian
added.
List of connectable instruments expanded.
02 February 2018 Added connection to AMI SAC254
03 May 2020 Cleaning Module V1-D

Cleaning Module-II
A-96.250.599 / 020620 3
English
1. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1. Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Mounting of the Cleaning Module-II . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3. Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Firmware Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5. Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1. Stop of Operation for Maintenance. . . . . . . . . . . . . . . . . . . . . . . . 20
6.2. Replace the Pump Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Deutsch
1. Produktbeschreibung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1.1. Übersicht . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.1. Das Cleaning Module-II installieren . . . . . . . . . . . . . . . . . . . . . . . 24
2.2. Abmessungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3. Elektrische Anschlüsse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3. Verschlauchung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4. Firmwareeinstellungen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5. Reinigungsmittel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6. Wartung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1. Betriebsstopp zwecks Wartung . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.2. Die Pumpenschläuche auswechseln . . . . . . . . . . . . . . . . . . . . . . 36

4A-96.250.599 / 020620
Cleaning Module-II
Français
1. Description du produit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1.1. Vue d’ensemble de l’instrument . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.1. Montage du Cleaning Module-II . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.2. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.3. Connexions électriques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3. Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4. Configuration du micrologiciel . . . . . . . . . . . . . . . . . . . . . . . . . 49
5. Produits de nettoyage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1. Arrêt des opérations pour la maintenance . . . . . . . . . . . . . . . . . . 52
6.2. Remplacement du tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Español
1. Descripción del producto. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
1.1. Vista general del instrumento . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2. Instalación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.1. Montaje del Cleaning Module-II . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.2. Dimensiones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.3. Conexiones eléctricas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3. Tubos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4. Configuración del firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5. Agentes limpiadores. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6. Mantenimiento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.1. Interrupción del funcionamiento para el mantenimiento . . . . . . . . 68
6.2. Recambio de tubos. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Cleaning Module-II
A-96.250.599 / 020620 5
Italiano
1. Descrizione del prodotto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
1.1. Panoramica dello strumento. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2. Installazione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.1. Montaggio del Cleaning Module-II . . . . . . . . . . . . . . . . . . . . . . . . 72
2.2. Dimensioni . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.3. Collegamento elettrico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3. Tubature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4. Impostazioni del firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5. Agenti di pulizia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6. Manutenzione . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
6.1. Interruzione del funzionamento per manutenzione . . . . . . . . . . . 84
6.2. Sostituzione dei tubi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

6A-96.250.599 / 020620
Cleaning Module-II
Product Description
1. Product Description
The Cleaning Module-II can be used together with the following
monitors:
AMI Codes-II
AMI Codes-II CC
AMI Codes-II TC
AMI Phosphate-II
AMI Phosphate HL
AMI SAC254
Usually two cleaning solutions are used: In a first step, an acid is in-
jected into the flow cell to remove lime. In a second step, a disinfec-
tant is injected.
Alternatively, operation with only one cleaning solution is possible.
Requirements Version 1-D of the Cleaning Module-II requires that the following
firmware version is installed on the monitor:
AMI Codes-II: V6.22 or higher
AMI Codes-II CC: V6.23 or higher
AMI Codes-II TC: V6.21 or higher
AMI Phosphate-II: V6.21 or higher
AMI Phosphate HL: V6.22 or higher
AMI SAC254: V6.22 or higher

Cleaning Module-II
Product Description
A-96.250.599 / 020620 7
1.1. Instrument Overview
A
B
C
D
E
F
Monitor, e.g. AMI Codes-II
Cleaning Module-II
Peristaltic pump of Cleaning Module-II
Peristaltic pump of monitor
Distribution block with 2 solenoid valves
Cleaning solution canisters
A
B
C
D
E
F

8A-96.250.599 / 020620
Cleaning Module-II
Installation
2. Installation
2.1. Mounting of the Cleaning Module-II
This chapter describes the preparing and placing of the Cleaning
Module-II.
The Cleaning Module-II must only be installed by trained per-
sonnel.
Mount the Cleaning Module-II in vertical direction and to the
right of the monitor to which it is to be connected.
For the installation a kit containing the following installation
material is available:
– 4 screws 6x60 mm
– 4 dowels
– 4 washers 6.4/12 mm
Mounting
requirements
The Cleaning Module-II is only intended for indoor installation.
2.2. Dimensions
Panel:
Mounting hole
distance:
Screws:
Weight:
170 x 850 mm
143 x 824 mm
5 mm or 6 mm diameter
7 kg

Cleaning Module-II
Installation
A-96.250.599 / 020620 9
2.3. Electrical Connection
Depending on the instrument, the electrical connection is made in
one of the following ways:
AMI Codes-II, AMI Codes-II TC, AMI Codes-II CC, AMI Phos-
phate-II, AMI Phosphate HL: Proceed according to section
Connection via peristaltic pump of the analyzer, p. 9.
AMI SAC254: Proceed according to section
Direct connection to the AMI transmitter, p. 11.
Connection via
peristaltic
pump of the
analyzer
With this type of connection, the peristaltic pump of the Cleaning
Module-II is connected to the peristaltic pump of the analyzer.
WARNING
Electrical shock hazard!
Disconnect the AMI analyzer from the mains before connecting
the signal cable.
Proceed as follows:
1Switch off the analyzer according to chapter 6 «Stop of Opera-
tion for Maintenance» in the corresponding manual.
2Open the peristaltic pump of the analyzer:
–Release and remove the occlusion frames.
–Unscrew the 4 screws and remove the cover.
–Disconnect the motor connector [A].
AMotor connector
A

10 A-96.250.599 / 020620
Cleaning Module-II
Installation
3Feed the signal cable coming from the Cleaning Module-II
through a cable gland of the peristaltic pump housing.
4 Connect the wires according to the connecting diagram below.
5Reconnect the motor connector [A] and screw the cover onto
the peristaltic pump housing. Install and close the occlusion
frames.
6Switch on the analyzer.
Connection
diagram
CLEANING
MODULE II
18 15
16 17
18
14
11
12
13
1
2
33
34
35
36
BLACK
BLACK
AMI Transmitter
WHITE
WHITE
GREEN
GREEN
BROWN
PROCESSOR
BROWN
15
16 17
PERICLIP
PE
L/(+)
AC/DC
N/(-)
AC/DC
OPTION
- AMI Codes-II
- AMI Codes-II TC
- AMI Codes-II CC
- AMI Phosphate-II
- AMI Phosphate HL
J0 J2
5
6LEVEL

Cleaning Module-II
Installation
A-96.250.599 / 020620 11
Direct
connection to
the AMI
transmitter
With this type of connection, the peristaltic pump of the Cleaning
Module-II is connected directly to the AMI transmitter and the pho-
tometer is connected to the peristaltic pump of the Cleaning Mod-
ule-II.
WARNING
Electrical shock hazard!
Disconnect the AMI analyzer from the mains before connecting
the signal cable.
To connect the Cleaning Module-II to the AMI SAC254 proceed as
follows:
1Switch off the analyzer according to chapter 6 «Stop of Opera-
tion for Maintenance» in the corresponding manual.
2Open the housing of the AMI transmitter. Disconnect the pho-
tometer from the AMI transmitter and pull out the cable from the
cable gland.
3Feed the signal cable coming from the Cleaning Module-II into
the housing of the AMI transmitter. Connect the wires according
to the connecting diagram below.
4Close the housing of the AMI transmitter.
5Open the peristaltic pump of the Cleaning Module-II:
–Release and remove the occlusion frames.
–Unscrew the 4 screws and remove the cover.
–Disconnect the motor connector [A].
AMotor connector
A

12 A-96.250.599 / 020620
Cleaning Module-II
Installation
6Feed the signal cable of the photometer through a cable gland
of the peristaltic pump housing.
7 Connect the wires according to the connecting diagram below.
8Reconnect the motor connector [A] and screw the cover onto
the peristaltic pump housing. Install and close the occlusion
frames.
9Switch on the analyzer.
Connection
diagram
PHOTOMETER
AMI SAC254
J0
J2
2 3
4 1
18
14
11
12
13
1
2
33
34
35
36
BLACK
BLACK
AMI Transmitter
WHITE
WHITE
GREEN
GREEN
BROWN
BROWN
15
16 17
CLEANING
MODULE-II
PE
L/(+)
AC/DC
N/(-)
AC/DC
OPTION
5 6
LEVEL
- AMI SAC254
PROCESSOR

Cleaning Module-II
Tubing
A-96.250.599 / 020620 13
3. Tubing
Tube
numbering
* Tube to constant head or flow cell of the instrument:
Which of the two tubes is used depends on the instrument. See
pictures on the next pages.
12
14/15*
11
12 11
13 13
16
16

14 A-96.250.599 / 020620
Cleaning Module-II
Tubing
Tube 14:
AMI Codes-II
CC (example)
Use tube 14 for the following instruments:
AMI Codes-II
AMI Codes-II TC
AMI Codes-II CC
AMI Phosphate-II
AMI Phosphate HL
A
B1
C
Peristaltic pump
Tube to constant head
(tube 14)
Distribution block with 2
solenoid valves
D
E
Cleaning solution with
disinfectant
Acidic cleaning solution
Level
B
1
C
D
E
A
Exit Enter
AMI Codes-II CC

Cleaning Module-II
Tubing
A-96.250.599 / 020620 15
Tube 15:
AMI SAC254
A
B2
C
Peristaltic pump
Tube to flow cell
(tube 15)
Distribution block with 2
solenoid valves
D
E
Cleaning solution with
disinfectant
Acidic cleaning solution
C
D
E
A
Exit Enter
AMI SAC254
B2

16 A-96.250.599 / 020620
Cleaning Module-II
Tubing
Operation with
one cleaning
solution
If only one cleaning solution is used, channel 11 (canister and sole-
noid valve on the right side) is pumped.
Make the following modifications to the tube connections:
1Remove all tubes (pump tube, reagent tubes) belonging to
channel 12.
2Disconnect the tube leading to the monitor from the distribution
block outlet [C] and connect it directly to the remaining pump
tube [B].
A
B
C
D
E
F
Peristaltic pump
Pump tube
Distribution block
Solenoid valve 11
(active channel)
Tube 14 or 15 leading
to the instrument
Pump tube of channel
12
A
B
C
D
E
F
12 11

Cleaning Module-II
Firmware Settings
A-96.250.599 / 020620 17
4. Firmware Settings
The Cleaning Module-II is controlled by the transmitter of the corre-
sponding AMI Instrument. When the cleaning module is connected,
the menu item Cleaning will appear in the menu list Maintenance.
The following modes can be chosen:
Further information on firmware settings can be found in chapter 9
of the corresponding manual.
3.5
Service
Maintenance
Simulation
Calibration
Cleaning
Set Time 30.09.14 11:35:44
3.5.1
Fill Channel 11
Cleaning
Fill Channel 12
Parameters
daily
Mode
Interval
weekly
off
5.1
Interface
Installation
Signal outputs
Miscellaneous
Relay contacts
Sensors
5.1.6
Dimension
Sensors
Interpolation
Standards
Ref. Verification
Cleaning
2 Solutions
Cleaning
1 Solution

18 A-96.250.599 / 020620
Cleaning Module-II
Cleaning agents
5. Cleaning agents
Typical cleaning agents are:
2.5% javel - for disinfection (container 11)
2.5% sulfuric acid (H2SO4) or phosphoric acid (H3PO4) - for
removing calcification (container 12)
NOTICE: The cleaning agents are not included in delivery.
Please buy them from your local chemical supplier.
• Please observe the necessary security measures when
manipulating dangerous chemicals. Read the Safety Data
Sheets carefully!
• Prepare the cleaning agents as prescribed.
Consumption
of cleaning
agents
A cleaning cycle takes 5 minutes per cleaning agent.
Per cleaning cycle and container about 5 ml of cleaning agent is
consumed.
Warning
Javel:
H315: Causes skin irritation.
H319: Causes serious eye irritation.

Cleaning Module-II
Cleaning agents
A-96.250.599 / 020620 19
Canister setup The liquid level in container 11 is monitored.
A
B
C
D
E
F
G
Suction lance with
level detector
Suction lance without level
detector
Level detector
2 L mark
Container 11 (disinfectant)
Container 12 (acid)
Holder
C
E
F
G
D
A
B

20 A-96.250.599 / 020620
Cleaning Module-II
Maintenance
6. Maintenance
6.1. Stop of Operation for Maintenance
1Put the suction lances into a bucket with clean water.
2Manually start a fill cycle on both channels:
<Maintenance>/<Cleaning>/<Fill channel 11>.
<Maintenance>/<Cleaning>/<Fill channel 12>.
3Remove the suction lances from the water.
6.2. Replace the Pump Tubes
The pump tubes [D] of the peristaltic pump are exposed to a mini-
mal wear. It is therefore recommended to exchange the pump
tubes annually.
Overview
A
B
C
D
Pump housing
Occlusion frame closed
Rotor
Pump tube
E
F
G
Pump inlet
Pump outlet
Protection cap
A
B
D
C
E
FG