Insight Vision Digital Xpress D2 User manual

600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
INSIGHT | VISION
600 N. DEKORA WOODS BLVD.
TOLL FREE: 800-488-8177 ~ FAX: [phone]
www.insightvisioncameras.com
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
TABLE OF CONTENTS
Warranty…………………………………………….3
Main System Controls…………………………….7
Remote Controls................................................9
Base Frame.......................................................10
Camera…………………………………………..…12
F.A.Q………………………………………………..14
Technical Data…………………………………….17
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
WARRANTY
Alliance Technology, LLC warrants to the first purchaser that should any of its products prove to be
defective in material or workmanship in normal use, within one (1) year from the date of delivery,
Alliance Technology, LLC will, at its exclusive option, repair, replace or exchange the product or any
of its parts. THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS:
1. This warranty does not apply to any product which has been subject to accident, negligence,
alteration, abuse, misuse, overload, repair by anyone other than Alliance Technology, LLC or its
authorized representatives, or not maintained in accordance with the manufacturer's suggested
maintenance schedule.
2. This warranty applies only to components manufactured by Alliance Technology, LLC. The
appropriate manufacturer's warranty, if any, shall apply to components not manufactured by the
company.
3. This warranty does not apply to flex-link connectors, rod, LED light rings, cable, rollers, o-rings,
and skids, or other parts, which are considered consumable. The replacement of these items is
part of normal product maintenance.
4. This warranty shall not apply if the products are used or operated in any manner not consistent
with their intended purpose.
5. This warranty is limited to repair or replacement of defective products and parts during the
warranty period, and shall be the exclusive remedy. Alliance Technology, LLC shall in no event
have any other obligation or liability of any nature arising from the breakdown, malfunction, defect
or other failure of the product, including, without limitation, any liability for service, maintenance,
repairs, personal injury, property damage, loss of profits, loss of use or other consequential
damages.
6. Any action for any claimed breach of this warranty shall be brought within one (1) year from the
date of delivery of the product.
7. The purchaser must return the defective product, part or component to the Alliance Technology,
LLC, 600 N. Dekora Woods Blvd. factory in Saukville, WI 53080 at the purchaser's expense,
properly and adequately packaged, with insurance and transportation pre-paid. Alliance
Technology, LLC will either repair or replace the defective product, part or component, at its
option, and will return it to the purchaser at the customer's expense. In no event shall Alliance
Technology, LLC be liable for delay in repair or replacement and return under this warranty.
Alliance Technology, LLC will endeavor to effect appropriate repairs in the shortest time practical,
with respect to the customer having beneficial use of their equipment.
8. Alliance Technology, LLC neither assumes nor authorizes any person to assume any other
liability or make any other warranty in connection with the products.
9. THIS WARRANTY IS EXPRESSLY GIVEN IN LIEU OF ALL OTHER WARRANTIES ED2ED OR
IMPLIED. ALLIANCE TECHNOLOGY, LLC EXPRESSLY DISCLAIMS ANY OTHER
WARRANTY, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
SETTING UP D2 INSPECTION SYSTEM
SYSTEM MAINTENANCE REQUIREMENTS:
The following maintenance procedures are recommended for all Insight / VISION D2
Systems. Standard warranty policy dictates that components and accessories
subject to wear and tear are not covered under the One (1) year warranty.
Therefore we are strongly recommending that all systems be maintained according
to the following procedures. Please be advised that Insight | VISION will not allow
warranty coverage for these items if these procedures are not followed.
D2 COMMAND MODULE:
The D2 command module incorporates a USB port for recording options. These
ports have no moving parts or recording heads so they do not require a cleaning
device. However, if water, dirt or dust become present in these connectors due to
extreme conditions in the field, owners/operators will be responsible for the cleaning
of these connector/port areas using a Q-tip or other non-abrasive cleaning tool to
remove the debris before inserting a USB memory stick.
Operating the Command Module:
Warning: All Insight | Vision's
command modules are not water proof.
Insight | Vision assumes no liability for any
water damage, caused directly or indirectly,
by improper usage of the system. Damage to
the system components, the internal mother
board, and injury to you may result if water is
applied to the command module. Water
damage will not be covered under warranty,
and may be cause for voiding of command
module warranty.
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FAILURE TO FOLLOW THIS PROCEDURE INVALIDATES ANY WARRANTY
CLAIM AGAINST OPTICAM FOR THE FUNCTIONALITY OF THE RECORDING
DEVICE AND WARRANTY COVERAGE WILL NOT BE GRANTED.

600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
O-Rings: O-rings are critical to insure the watertight integrity of the camera and
connection areas. O-rings are subject to wear and tear and can also suffer failure
due to age and other factors. They should be inspected regularly and replaced
whenever needed.
When O-rings are working properly, a small amount of water and sometimes fine
particles of grit will build up behind them. Any time the camera or sonde connection
is taken apart and exposed, there exists the risk of grit wearing down or possibly
even tearing the o-ring. It is also possible for water to then enter the connection
area once exposed. All connections, once opened or exposed, MUST be thoroughly
cleaned and dried before re-connecting. We recommend using an old toothbrush or
other soft bristled brush to clean the o-ring areas and remove the grit or fine debris.
Then, completely dry the area around male and female connector and the o-ring
before re-connecting.
Camera Head: All Insight | VISION camera heads (CVSL) are covered for one (1)
year under the standard warranty against all defects in workmanship. These
cameras are all sealed and water proof. Warranty coverage will apply for any and all
internal failures to the camera head unless external damage is evident. This would
include a broken window and any deformation to the stainless steel metal housing of
the camera head.
Insight | VISION has provided a small and large protective skid that MUST be used
at all times. These skids are designed to aid in the centering of the camera head
and have the added benefit of helping to protect the camera head from extreme
wear. Failure to use the provided skids will result in direct wear to the front metal
work area of the camera, resulting in the eventual wearing down of the metal work.
This wear will result in a possible breach that will allow water to ingress into the
camera head. This type of wear will not be covered under warranty.
Hub Assembly: The hub assembly houses the encoder, the wiring terminals, and
solders joints that are susceptible to water damage. Although it is very well covered
and enclosed, the electronic components are not water proof. Wipe with damp cloth
when cleaning.
CAUTION: DO NOT POWER WASH THE HUB ASSEMBLY AREA.
Push Rod: Insight | VISION push rod terminations are covered for one (1) year
under warranty. This warranty policy covers workmanship on the termination
connection ONLY and does not cover push rod breakage or kinks in other parts of
the rod.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
6

600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
MAIN SYSTEM CONTROLS
1. Brightness Up - Increase brightness on the camera head.
“Recommend keeping the camera head at full brightness.”
2. Brightness Down - Decrease brightness on the camera head.
“Adjust according to your applications.”
Note: Do not turn light down all the way.
3. System Power ON/OFF button - RED LED indicates the system is ON.
“Wait for the LED light to stay solid RED before using.”
4. On-Screen Distance Counter - The button will toggle 6 different display
positions. “Adjust according to your needs.”
5. On-Screen Distance Counter Reset Button - The button will reset distance
counter to zero. “Reset will toggle to default position.”
6. LED System Light Indicators:
A. Green “Charging On” LED
1. ON Green - Full Charge
2. BLINKING Green - Charging
3. OFF Green - Not Charging
B. Yellow “Power Low” LED
1. OFF Yellow - Normal
2. 1/2 sec ON, 1/2 sec OFF - Power Low
3. 1 sec ON, 1 sec OFF - System Fault
C. Blue “Mic On” LED
1. ON Blue - Microphone ON
2. OFF Blue - Microphone Off
7. Built-In Microphone and translucent remote window.
“Keep remote window clean for the best reception.”
8. Microphone ON/OFF button - Blue “MIC” LED and on-screen “MIC” appear
when ON.
9. On-Demand Recording ON/OFF Button. Red blinking LED indicates recorder
is turning ON and will be ready for use shortly. Green LED indicates recorder
is ON and is ready for use.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
10.Speaker Volume ON/OFF button - Sound playback is available during video
playback. Button will toggle volume from lowest to highest in 5 steps.
11.Built-In Speaker - For audio and video playback.
12.MENU Button - Menu button brings up the on-screen configuration menu.
Please call Insight | VISION customer support for assistance. Also doubles
as a “soft” key for on-screen display.
13.AUX Button - This button is used as a “soft” key for on-screen display
14.TEXT WRITER Button - This button is used as a “soft” key for on-screen
display. Also doubles as a text-writer selection screen.
15.Text-Writer Page Selector - 4 pages
a. Pg 1 = No text. Distance counter only
b. Pg 2 = Contractor Form Page
c. Pg 3 = Client Form Page
d. Pg 4 = Free Form Page
16.USB to PC Port - Used to connect the Optional Internal Hard Drive to a P.C.
to move files efficiently to an external computer.
17.Video Out Jack - Used for external video display device.
18. Audio Out Jack - Used for external audio display device.
19.Camera Test Port - Used for the camera head Diagnostic Port.
20.Main System Connection - Connection Port for the Video Interconnect Cable.
21.Main System Power Connection –Connection for the external 15V DC Power
Supply cable. This connection will power your D2 Inspection Camera System
and charges the internal rechargeable battery.
Note:
Advanced functionality recharges internal battery even when system is off.
22.Auxiliary System Power - Same as number 21 above but WITHOUT internal
charging of battery.
23. Auxiliary System Power - Same as number 2 above but WITHOUT internal
charging of battery.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
REMOTE CONTROLS
Use GUIDE key to switch from “Camera View” to “Main Menu”. Select “Camera View” from
Main Menu to view live video.
1. One-Touch Recording Button - In camera
view, press button to start video recording.
2. Display - Show additional information during
video playback and recording.
3. Zoom - Zoom into video during playback.
Use arrow buttons for additional functionality.
4. Select - Select file names when performing
copy/paste/delete functions. Optional internal
Hard Drive and external USB thumb drive.
5. Option - Use for additional file name
functionality including file rename and
deletion.
6. GOTO - Additional functionality during
playback
7. GUIDE - Return to Main Menu System from
Camera view.
8. OK Selection Button and Arrow Buttons -
Used
to Select highlighted items and navigate
menu
9. Return - Return to previous menu item.
10.Playback = Video Functions:
Stop = Stop Recording or Playback.
Play = Play recorded videos.
Fast Rewind/Fast Forward Button =
Fast-Forward and Rewind.
Previous/Next Button =
Playback to go to previous or next recording
Slow = Slowing video during playback
Pause/Step = Pause video during playback
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
BASE FRAME
Horizontal Frame
The large base frame is a ruggedized steel reel designed to house 200’ or 300’ of
the rigid (A) type rod or semi-rigid (B) type rod. This base frame comes with an
integral digital footage counter. The design of this frame brings the push rod out from
the front to allow for easy operation. When camera is not in use please store in
basket. This frame has been designed with a pull out luggage style handle and
wheels for easy transport. All anti-slide supports are made with a non-marring
material safe for all floor surfaces. The top part of the base frame includes a
mounting bracket for any of the D2 command module.
Stiff Rod
This push rod is .475” in diameter and has been specifically designed for longer
pushing distances in 2”-12” pipe. Attempts should not be made to push this rod type
through 2” 90 degree bends as rod breakage may occur. This rod type is only
available in 200’ and 300’ lengths on the large horizontal base frame.
Debris Bag
This optional item comes in one sizes; one for each size of base frame reels. It is
intended to minimize drippings while working indoors. It is easily removable for
cleaning.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
11
COMMAND MODULE MOUNT
HEAVY DUTY HANDLE
DO NOT POWER WASH

600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
CAMERA
This camera has a self-leveling feature that will position the camera so that the top
of the pipe will appear on the top of the display. This is a color camera with a LED
light ring for illumination of the pipe being inspected. The camera module has an
integrated auto iris feature, which will automatically adjust for varied light levels.
The Sonde is not built into the camera. This camera is intended for operation in
pipes 2-12” I.D. This camera will function with any of our D2 command module.
Diameter of the camera head is 1.30”. Best fit for pipe size of 2” to 12”.
SELF-LEVELING CAMERA HEAD SPECIFICATIONS:
Repairable within 24 to 48 hours.
Higher resolution and brightness
Stainless Steel housing
Water-Proof camera head
Smoother Self-Leveling Camera head
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
Sonde/Spring Assembly
The removable sonde is located inside the spring
assembly. It continually transmits a signal at 512Hz,
while the camera is turned on, and can be located
with any locator capable of picking up a 512Hz signal.
Skid Set
The skids are intended to protect the camera from damage due to debris in the pipe
being inspected.
The standard skids come in two sizes.
The 2” small skid is for use in 3-4” diameter pipes.
The 3” large skid is for use in 4-6” diameter pipes.
Skids Removal
The skid is one-piece device that affixes over the camera head. The skid is used to
protect the integrity of the camera head and normal usage wear and tear. It is held
down by three set screw. Use the Allen wrench provided by Insight | VISION in the
accessory bag to loosen the skids to slide out the camera head.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
F.A.Q
1. How do I record a video on my new D2 System?
a. Make sure the On-Demand Recorder is ON. From the Camera
View mode press the ONE TOUCH RECORDING button (button 1
on the remote). Recording is indicated by a red dot on the upper
left corner of the screen.
b. Stop your recording by simply pressing the STOP button on your
remote.
2. How do I know if I am recording on my new D2 System?
a. While in Camera View mode, press the Display button (button 2 on
the remote), if the system is recording the monitor will display the
word “RECORDED” with a counter of time recorded.
b. If the system is NOT recording the monitor will display the time of
day.
3. How do I play back my recording on my computer?
a. We have provided the portable D2 MEDIA PLAYER with your new
D2 system for the most convenient option. The player can also be
downloaded from Insight | VISION website.
http://www.insightvisioncameras.com/support/usermanual/index.html
b. Insert USB Memory Stick into your computer. From the USB
Memory Stick, launch the D2 Media Player. Simply use the open
file functions in the player to open and play recorded videos.
Please contact your computer support person for additional
information on playing videos on your specific computer.
4. Does my D2 system charge when the system is powered OFF?
a. Yes. The system will charge the internal battery if the system is
plugged into the power outlet. However, the Green “Charging On”
LED will not indicate status.
5. What connection will recharge and power my system?
a. The 15V Power Supply Cable needs to be connected to the DC
receptacle labeled as “MAIN SYSTEM POWER”. (#22 of Main
System Controls)
6. Is it OK to leave my system plugged in all the time even when not in use
for long periods of time?
a. Yes. It is perfectly OK to leave your system plugged in all the time.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
Trouble Shooting Guide
1. Why is there fog inside my camera lens?
a. Water moisture indicates a failure of the camera head seal. The D2
Camera head was manufactured to the highest standards and
procedures.
Please contact Insight | VISION for assistance in returning your
system to its optimum performance. (TOLL FREE 800-488-8177)
2. What happens if I lose video during operation?
a. The loss of video during operation could indicate a number of
different situations. Your D2 system includes exclusive live-
personal support. Please contact Insight | VISION for assistance in
returning your system to its optimum performance.
3. Why don’t I see my distance counter on the screen?
a. Press the “POS” button (button 5) on the front of your D2 command
module. The “POS” button toggles the position of the distance
counter on the screen.
b. Please contact Insight | VISION for assistance if the distance
counter fails to reappear after hitting the “POS” button.
4. What happens if I lose the LED lights on my camera head during an
inspection?
a. Verify that the LED lights are fully bright by pressing the “UP”
button, (button 1) on the front of your D2 command module, a
number of times.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
Trouble Shooting Guide (Continue)
b. Remove camera from push rod and test camera for lights using
camera test port of Command Module. (#19 of Main System
Controls)
c. Disconnect push rod from basket at basket hub and connect
camera to hub connection.
d. Do not increase light to full brightness contact Insight | VISION for
additional support.
5. My D2 has been sitting on the shelf for a few weeks and it no longer
seems to recharge properly.
6. The internal battery has completely discharged. You will need to
disconnect/reconnect your power cable 3 or 4 times to condition the
batteries for proper charging.
7. My D2 command module monitor is displaying in black and white.
a. Your system is in PAL mode, this is caused when the video driver
of the recorder system loses video signal with the camera head.
The easiest fix is to cycle on and off the power button of the On
Demand Recorder (button 9) on the front of the D2 command
module.
b. Pal mode is activated when the camera head is removed and
reconnected to the system while the On Demand Recorder is ON.
(Hot Swapping the camera) Please assure that the camera head is
attached to the system before the On Demand Recorder is turned
ON.
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
TECHNICAL DATA SHEET
Camera
Self-Leveling : Yes
Dia. x Length: 52.83mm Length X 32.99 Diameter
Skid Dia.; 2" & 3"
Weight; 5.9 Ounces
LED Illumination; Hi-intensity LED’s provide illumination
Imager Sensitivity: 1 Lux
Rod Compatibility: Support for 2 wire 22 gauge conductors 1000ft. Long
Construction: Stainless Steel Body
Submersion: 52 PSI @ 150 feet
Controller/Recorder
Physical: 12"L x 9"W x 11"H
Display: 720-480
Recording Capacity: 8 Gig
Keyboard: Full QWERTY
Text Generator: Yes
Counter: Displays on screen FT/M
Digital Video Out: No
Analog Video In/out:: Yes
Controls: On Touch Recording
Power: 15V @ 4Amps
Push Rod/Frame
Cable Length: 200-300-400
Push Rod Diameter : 0.465-0.485
Overall Dimensions: 30"L x 16-1/2"W x 32-1/2"H
Weight: 62# (200 ft.)
Sonde: 512HZ Frequency
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600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
ADVANCED INSPECTION EQUIPMENT
INSIGHT | VISION
600 N. DEKORA WOODS BLVD.
SAUKVILLE, WI 53080
PHONE: [phone] ~ FAX: [phone]
WWW.INSIGHTVISIONCAMERAS.COM
SERVICE MANAGER: Linda Moe
EMAIL: [email protected]
PRODUCTION MANAGER: Peter Chandler
EMAIL: [email protected]
SALES MANAGER: Bob Masse
EMAIL: [email protected]