swaploader SL-212 User manual

“Hooked on Quality”
PARTS AND OPERATION MANUAL
HOIST SERIAL NUMBER
MODEL
SL-212

ITEM QTY P/N DESCRIPTION
1
2 90P07 OPERATION & SERVICE MANUAL
2
2 90P08 HOIST-BODY SPECIFICATIONS
3
ONE 90P09 HYDRAULIC OIL SPECIFICATIONS
4
ONE 90P10 HYDRAULIC OIL FLAMMABLE
5
2 90P11 HOIST FALLING
6
ONE 90P12 LEVER CONTROL
7
ONE 90P13 SAFETY INSTRUCTIONS
8
2 90P14 SWAPLOADER - JIB
9
ONE 90P18 RELIEF VALVE
10
ONE 90P78 HIGH-PRESSURE FLUID
11
2 91P06 LUBRICATION POINTS
12
4 91P19 SL-212
*13 2 90P91 ADJ. JIB OPERATION
* Included with the Adjustable Jib option

SWL Warranty Registration Form Page 1 Revision A
WARRANTY REGISTRATION FORM
HOIST INFORMATION
MODEL: Signature:
SERIAL NO.: Date Installed:
Date Inspected:
VEHICLE INFORMATION
Manufacturer:
Model:
Year:
Wheel Base:
VIN:
PTO Type:
PTO Ratio:
DISTRIBUTOR INFORMATION
Company Name:
Sales Person’s Name:
Address:
City, State & Zip:
Phone:
The unit has been checked and serviced according to SwapLoader’s Pre-delivery Check List. The proper
mechanical operation of the unit as described in the written Parts & Operations Manual, provided by
SwapLoader USA, Ltd., has been discussed with the customer.
CUSTOMER INFORMATION
Company Name:
Contact Name (owner):
Address:
City, State & Zip:
Phone:
Customer’s Signature:
Waste / Recycling: Municipal: Fire Dept.:
Construction / Contractor: Tree / Nursery: Lumber Yard:
Landscaping: Roofing: Other:
COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES.
ONCE COMPLETE, FAX [phone]) OR EMAIL ([e-mail]) A COPY BACK TO SWAPLOADER!
1800 NE Broadway Ave., Des Moines, IA 50313 • www.swaploader.com • Toll Free: 888-767-8000

SWL-869SWAPLOADER11/13
PRE-DELIVERYCHECKLIST
INSPECTOR’S INFORMATION
Inspected By:
Distributor:
Customer:
Signature:
Date Installed:
Date Inspected:
I. COMPONENT INFORMATION
Hoist Model:
Hoist Serial No.:
Chassis VIN:
Chassis Make & Model:
Chassis GVWR:
Chassis CA / CT:
After Frame:
PTO Make:
PTO Model:
PTO Serial No.:
PTO % of Engine RPM:
Hyd. Pump Make:
Hyd. Pump Model:
Hyd. Pump Serial No.:
Distance from rear of cab to the
centerline of rear axle/tandem.
Distance from centerline of rear
axle/tandem to rear of hoist.
II. INSTALLATION TO CHASSIS
Were there any problems installing the hoist to the truck chassis? YES NO
If yes, please describe:
All bolts checked for proper tightness.
Please include photos of the hoist installed on the truck chassis.
Be sure to include at least one photo from each side of the chassis/hoist.

III. CONTROLS
Controls easy to operate from driver’s seat.
Movement of controls correct, per installation instructions.
IV. HYDRAULIC INSTALLATION
Correct hydraulic oil level in reservoir, per installation instructions.
Inspected for leaks.
Any abnormal noise during hoist operation? YES NO
If yes, please describe:
With engine operating @ 1,000 RPM, record the following information:
Cycle time for dump mode: Seconds Up Seconds Down
Cycle time for load/unload mode: Seconds to Unload Seconds to Load
Filter pressure: PSI
Main pressure, controls in neutral: PSI
Main relief pressure when extending
jib cylinder (bottomed out): PSI
Main relief pressure when extending
lift cylinders (bottomed out): PSI
NOTE:
V. OPERATION
Jib operates freely in both directions.
Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position.
Both safety hooks are fully engaged when jib is extended.
Parts & Operations Manual is in the cab.
Lubricate sliding jib and all grease zerks per installation instructions.
VI. DECALS
All safety decals and product decals installed per enclosed decal drawings (found attached to the inside of the
hoist’s Parts & Operations Manual cover or at the back of the Parts List section in the Manual).
Additional Comments:
COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES.
ONCE COMPLETE, FAX [phone]) OR EMAIL ([e-mail]) A COPY BACK TO SWAPLOADER!

0.0.TOC.SL-212
TABLE OF CONTENTS
I. INTRODUCTION
Letter to Customer................................................................................................................................ 1-1
Warranty Statement ............................................................................................................................. 1-2
Safety Suggestions............................................................................................................................... 1-3
Decals.................................................................................................................................................. 1-5
Serial Number Locations....................................................................................................................... 1-8
II. INSTALLATION
Initial Inspection.................................................................................................................................... 2-1
General Installation Procedure.............................................................................................................. 2-1
Hoist Installation ................................................................................................................................... 2-2
Controls Installation.............................................................................................................................. 2-4
Hydraulic Tank Installation.................................................................................................................... 2-6
P.T.O. Selection ................................................................................................................................... 2-7
Pump Installation.................................................................................................................................. 2-8
Start Up Procedure............................................................................................................................... 2-9
EHV Installation (Option) .................................................................................................................... 2-10
Subframe Dimensions ........................................................................................................................ 2-12
Accessory Installation
Bumper Assembly....................................................................................................................... 2-14
Bumper Assembly w/ Extension.................................................................................................. 2-16
Folding Bumper Assembly .......................................................................................................... 2-18
Drop Down Bumper Assembly .................................................................................................... 2-20
Cab Guard Assembly.................................................................................................................. 2-22
Fender Assembly, Single Axle .................................................................................................... 2-23
Rear Light Bar Assembly ............................................................................................................ 2-25
Roller & Roller Mount.................................................................................................................. 2-28
Toolbox Assembly ...................................................................................................................... 2-30
III. OPERATION
Loading a Container ............................................................................................................................. 3-1
Dumping a Container............................................................................................................................ 3-2
Placing a Container on the Ground....................................................................................................... 3-3
Changing Hook Heights (Adj. Jib Option).............................................................................................. 3-4
IV. MAINTENANCE
Maintenance Instructions..................................................................................................................... .4-1
Lubrication Diagram ............................................................................................................................. 4-2
Hydraulic Oil Specifications .................................................................................................................. 4-3
Hydraulic Filter Interchange .................................................................................................................. 4-3
Mast Lock (Pivot Lock) Inspection & Adjustment Instructions ................................................................ 4-4
Jib Lockout Valve Inspection & Adjustment Instructions ........................................................................ 4-5
Pressure Check Instructions (Standard Valve) ...................................................................................... 4-7
Outer Tube Clamp Assembly Inspection Instructions ............................................................................ 4-9
V. PARTS
Base Hoist Assembly............................................................................................................................ 5-1
Main Frame Sub-Assembly................................................................................................................... 5-2
Pivot Joint Sub-Assembly ..................................................................................................................... 5-3

0.0.TOC.SL
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212
V. PARTS (cont’d)
Outer Tube Sub-Assembly.................................................................................................................... 5-4
Pivot Lock Sub-Assembly ..................................................................................................................... 5-5
Fixed Jib Sub-Assembly ....................................................................................................................... 5-6
Hoist Installation Kit .............................................................................................................................. 5-7
Base Cylinder Circuit ............................................................................................................................ 5-8
Tank Circuit .......................................................................................................................................... 5-9
Pump Circuit....................................................................................................................................... 5-10
Manual Controls, 2-Section................................................................................................................. 5-11
VI. OPTIONS
Adjustable Jib Sub-Assembly................................................................................................................ 6-1
Air Controls, 2-Section.......................................................................................................................... 6-2
EHV (Electric over Hydraulic Valve)
Hoist Installation Kit (EHV)............................................................................................................ 6-4
Tank Circuit (EHV)........................................................................................................................ 6-5
Pump Circuit (EHV)....................................................................................................................... 6-6
Hose Circuit (EHV) ....................................................................................................................... 6-7