swaploader SL-212 User manual

“Hooked on Quality”
PARTS AND OPERATION MANUAL
HOIST SERIAL NUMBER
MODEL
SL-212

ITEM QTY P/N DESCRIPTION
1
2 90P07 OPERATION & SERVICE MANUAL
2
2 90P08 HOIST-BODY SPECIFICATIONS
3
ONE 90P09 HYDRAULIC OIL SPECIFICATIONS
4
ONE 90P10 HYDRAULIC OIL FLAMMABLE
5
2 90P11 HOIST FALLING
6
ONE 90P12 LEVER CONTROL
7
ONE 90P13 SAFETY INSTRUCTIONS
8
2 90P14 SWAPLOADER - JIB
9
ONE 90P18 RELIEF VALVE
10
ONE 90P78 HIGH-PRESSURE FLUID
11
2 91P06 LUBRICATION POINTS
12
4 91P19 SL-212
*13 2 90P91 ADJ. JIB OPERATION
* Included with the Adjustable Jib option

SWL Warranty Registration Form Page 1 Revision A
WARRANTY REGISTRATION FORM
HOIST INFORMATION
MODEL: Signature:
SERIAL NO.: Date Installed:
Date Inspected:
VEHICLE INFORMATION
Manufacturer:
Model:
Year:
Wheel Base:
VIN:
PTO Type:
PTO Ratio:
DISTRIBUTOR INFORMATION
Company Name:
Sales Person’s Name:
Address:
City, State & Zip:
Phone:
The unit has been checked and serviced according to SwapLoader’s Pre-delivery Check List. The proper
mechanical operation of the unit as described in the written Parts & Operations Manual, provided by
SwapLoader USA, Ltd., has been discussed with the customer.
CUSTOMER INFORMATION
Company Name:
Contact Name (owner):
Address:
City, State & Zip:
Phone:
Customer’s Signature:
Waste / Recycling: Municipal: Fire Dept.:
Construction / Contractor: Tree / Nursery: Lumber Yard:
Landscaping: Roofing: Other:
COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES.
ONCE COMPLETE, FAX [phone]) OR EMAIL ([e-mail]) A COPY BACK TO SWAPLOADER!
1800 NE Broadway Ave., Des Moines, IA 50313 • www.swaploader.com • Toll Free: 888-767-8000

SWL-869SWAPLOADER11/13
PRE-DELIVERYCHECKLIST
INSPECTOR’S INFORMATION
Inspected By:
Distributor:
Customer:
Signature:
Date Installed:
Date Inspected:
I. COMPONENT INFORMATION
Hoist Model:
Hoist Serial No.:
Chassis VIN:
Chassis Make & Model:
Chassis GVWR:
Chassis CA / CT:
After Frame:
PTO Make:
PTO Model:
PTO Serial No.:
PTO % of Engine RPM:
Hyd. Pump Make:
Hyd. Pump Model:
Hyd. Pump Serial No.:
Distance from rear of cab to the
centerline of rear axle/tandem.
Distance from centerline of rear
axle/tandem to rear of hoist.
II. INSTALLATION TO CHASSIS
Were there any problems installing the hoist to the truck chassis? YES NO
If yes, please describe:
All bolts checked for proper tightness.
Please include photos of the hoist installed on the truck chassis.
Be sure to include at least one photo from each side of the chassis/hoist.

III. CONTROLS
Controls easy to operate from driver’s seat.
Movement of controls correct, per installation instructions.
IV. HYDRAULIC INSTALLATION
Correct hydraulic oil level in reservoir, per installation instructions.
Inspected for leaks.
Any abnormal noise during hoist operation? YES NO
If yes, please describe:
With engine operating @ 1,000 RPM, record the following information:
Cycle time for dump mode: Seconds Up Seconds Down
Cycle time for load/unload mode: Seconds to Unload Seconds to Load
Filter pressure: PSI
Main pressure, controls in neutral: PSI
Main relief pressure when extending
jib cylinder (bottomed out): PSI
Main relief pressure when extending
lift cylinders (bottomed out): PSI
NOTE:
V. OPERATION
Jib operates freely in both directions.
Jib cannot be extended or retracted when raised in dump position or when pivot joint is tilted in unload position.
Both safety hooks are fully engaged when jib is extended.
Parts & Operations Manual is in the cab.
Lubricate sliding jib and all grease zerks per installation instructions.
VI. DECALS
All safety decals and product decals installed per enclosed decal drawings (found attached to the inside of the
hoist’s Parts & Operations Manual cover or at the back of the Parts List section in the Manual).
Additional Comments:
COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES.
ONCE COMPLETE, FAX [phone]) OR EMAIL ([e-mail]) A COPY BACK TO SWAPLOADER!

0.0.TOC.SL-212
TABLE OF CONTENTS
I. INTRODUCTION
Letter to Customer................................................................................................................................ 1-1
Warranty Statement ............................................................................................................................. 1-2
Safety Suggestions............................................................................................................................... 1-3
Decals.................................................................................................................................................. 1-5
Serial Number Locations....................................................................................................................... 1-8
II. INSTALLATION
Initial Inspection.................................................................................................................................... 2-1
General Installation Procedure.............................................................................................................. 2-1
Hoist Installation ................................................................................................................................... 2-2
Controls Installation.............................................................................................................................. 2-4
Hydraulic Tank Installation.................................................................................................................... 2-6
P.T.O. Selection ................................................................................................................................... 2-7
Pump Installation.................................................................................................................................. 2-8
Start Up Procedure............................................................................................................................... 2-9
EHV Installation (Option) .................................................................................................................... 2-10
Subframe Dimensions ........................................................................................................................ 2-12
Accessory Installation
Bumper Assembly....................................................................................................................... 2-14
Bumper Assembly w/ Extension.................................................................................................. 2-16
Folding Bumper Assembly .......................................................................................................... 2-18
Drop Down Bumper Assembly .................................................................................................... 2-20
Cab Guard Assembly.................................................................................................................. 2-22
Fender Assembly, Single Axle .................................................................................................... 2-23
Rear Light Bar Assembly ............................................................................................................ 2-25
Roller & Roller Mount.................................................................................................................. 2-28
Toolbox Assembly ...................................................................................................................... 2-30
III. OPERATION
Loading a Container ............................................................................................................................. 3-1
Dumping a Container............................................................................................................................ 3-2
Placing a Container on the Ground....................................................................................................... 3-3
Changing Hook Heights (Adj. Jib Option).............................................................................................. 3-4
IV. MAINTENANCE
Maintenance Instructions..................................................................................................................... .4-1
Lubrication Diagram ............................................................................................................................. 4-2
Hydraulic Oil Specifications .................................................................................................................. 4-3
Hydraulic Filter Interchange .................................................................................................................. 4-3
Mast Lock (Pivot Lock) Inspection & Adjustment Instructions ................................................................ 4-4
Jib Lockout Valve Inspection & Adjustment Instructions ........................................................................ 4-5
Pressure Check Instructions (Standard Valve) ...................................................................................... 4-7
Outer Tube Clamp Assembly Inspection Instructions ............................................................................ 4-9
V. PARTS
Base Hoist Assembly............................................................................................................................ 5-1
Main Frame Sub-Assembly................................................................................................................... 5-2
Pivot Joint Sub-Assembly ..................................................................................................................... 5-3

0.0.TOC.SL
-
212
V. PARTS (cont’d)
Outer Tube Sub-Assembly.................................................................................................................... 5-4
Pivot Lock Sub-Assembly ..................................................................................................................... 5-5
Fixed Jib Sub-Assembly ....................................................................................................................... 5-6
Hoist Installation Kit .............................................................................................................................. 5-7
Base Cylinder Circuit ............................................................................................................................ 5-8
Tank Circuit .......................................................................................................................................... 5-9
Pump Circuit....................................................................................................................................... 5-10
Manual Controls, 2-Section................................................................................................................. 5-11
VI. OPTIONS
Adjustable Jib Sub-Assembly................................................................................................................ 6-1
Air Controls, 2-Section.......................................................................................................................... 6-2
EHV (Electric over Hydraulic Valve)
Hoist Installation Kit (EHV)............................................................................................................ 6-4
Tank Circuit (EHV)........................................................................................................................ 6-5
Pump Circuit (EHV)....................................................................................................................... 6-6
Hose Circuit (EHV) ....................................................................................................................... 6-7

Section I: Introduction
1.0.INT.SL-212
TO THE CUSTOMER:
Your new SwapLoader Hoist was carefully designed and manufactured to give years of
dependable service. To keep it operating efficiently, read the instructions in this manual
thoroughly. It contains detailed descriptions and instructions for the efficient operation
and maintenance of your SwapLoader. Each section is clearly identified so you can
easily find the information that you need. Read the Table of Contents to learn where
each section is located. All instructions are recommended procedures only.
Throughout this manual you will come across "Dangers," "Warnings," or
"Cautions" which will be carried out in bold type and preceded by the symbol
as indicated to the left. Be certain to carefully read the message that follows to
avoid the possibility of personal injury or machine damage.
Record your SwapLoader Hoist serial number in the appropriate space provided on the
title page. Your SwapLoader dealer needs this information to give prompt, efficient
service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for
your service needs. For the location of the Distributor nearest you, contact SwapLoader.
NOTE: It is SwapLoader's policy to constantly strive to improve SwapLoader products.
The information, specifications, and illustrations in this publication are based on the
information in effect at the time of approval for printing and publishing. SwapLoader
therefore reserves the right to make changes in design and improvements whenever it
is believed the efficiency of the unit will be improved without incurring any obligations to
incorporate such improvements in any unit which has been shipped or is in service. It is
recommended that users contact an authorized SwapLoader Distributor for the latest
revisions.
1-1

Section I: Introduction
1.0.INT.SL-212
SWAPLOADER, U.S.A., LTD.
1800 N.E. BROADWAY, DES MOINES, IOWA 50313
LIMITED WARRANTY STATEMENT
Effective September 1, 2009
SwapLoader U.S.A., Ltd., (SwapLoader), warrants to the original purchaser of any new SwapLoader product sold by
an authorized SwapLoader distributor or service center, that such products are free of defects in material and
workmanship. All SwapLoader products with an original factory invoice date of September 1, 2009 or later qualify for
warranty as defined in this Limited Warranty Statement.
Repair or replacement of parts on SwapLoader products are covered under warranty for forty-eight (48)
months from date of Retail Sale by an authorized SwapLoader Distributor or service center, subject to any
applicable federal, state or local taxes, and not to extend beyond sixty (60) months from the original factory
invoice date. SwapLoader will, at its discretion, either repair the defective parts or replace them with
equivalent parts, subject to the conditions below.
Labor charges authorized by the SwapLoader Warranty Department are covered under warranty for a period
of twelve (12) months from the date of Retail Sale by an authorized SwapLoader Distributor or service
center, and not to extend beyond twenty-four (24) months labor from the original factory invoice date.
Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to
SwapLoader, Des Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the
original factory invoice date. Warranty Registration is the ultimate responsibility of the owner and may be
accomplished by the completion and return of the product registration form included in the SwapLoader hoist
manual. If the owner is not sure that product registration is completed, then SwapLoader encourages them
to contact us at 888-767-8000 to confirm.
Defective parts must be reported to SwapLoader within 30 days of discovery on a SwapLoader warranty
claim report form. A Return Goods Authorization (RGA) number must be issued to the claiming party prior
to the return of any defective part to be considered for warranty.
Warranty service must be performed by a distributor or service center authorized by SwapLoader to sell
and/or service SwapLoader products, which will use only new or remanufactured parts or components
furnished by SwapLoader U.S.A., Ltd. SwapLoader will invoice the distributor or authorized service center
for the replacement parts and freight. Upon completion of the repair any defective parts to be returned for
warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form
and a copy of the completed warranty claim report form. Upon evaluation of the returned parts, once
warranty is approved, credit will be issued to the appropriate account for the approved warranty costs which
may include parts, labor, and/or freight.
The warranty covers only defective material and workmanship. It does not cover depreciation or damage
caused by normal wear and tear, accident, mishap, untrained operators, or improper or unintended use. The
owner has the obligation of performing routine care and maintenance duties as stated in SwapLoader’s
written instructions, recommendations, and specifications. Any damage resulting from owner/ opera-tor
failure to perform such duties shall void the coverage of this warranty. The cost of labor and supplies
associated with routine maintenance will be paid by the owner.
In no event will SwapLoader, the SwapLoader distributor or any company affiliated with SwapLoader be
liable for business interruptions, costs of delay, or for any special, indirect, incidental or consequential costs
or damages. Such costs may include, but are not limited to loss of time, loss of revenue, loss of use, wages,
salaries, commissions, lodging, meals, towing, hydraulic fluid, travel, mileage, or any other incidental costs.
SwapLoader is not responsible for the removal or replacement of accessories (fenders, toolbox, etc.).
Warranty shall not apply if the equipment is operated at capacities in excess of factory recommendations.
Warranty is expressly void if the seal on the main relief control valve has been broken.
SwapLoader will ship the replacement part by the most economical, yet expedient means possible.
Expedited freight delivery will be at the expense of the owner.
Warranty is expressly void if serial number plate or stamping is tampered with.
IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT THERE ARE NO WARRANTIES MADE BY THE MANUFACTURER OR
ITS AGENTS, REPRESENTATIVES OR DISTRIBUTORS, EITHER EXPRESSED, IMPLIED, OR IMPLIED BY LAW, EXCEPT
THOSE EXPRESSLY STATED ABOVE IN THIS STANDARD LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND
WORKMANSHIP. THE MANUFACTURER AND ITS AGENTS, REPRESENTATIVES AND DISTRIBUTORS SPECIFICALLY
DISCLAIM ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
1-2

Section I: Introduction
1.0.INT.SL-212
SAFETY SUGGESTIONS
1.
Do not operate or service this equipment until you have
been properly trained and instructed in its use and have
read the operation and service manual.
2.
Do not operate this equipment on uneven ground.
3.
Do not drive with the hoist in the
dump position or with the hook to
the rear.
4.
Do not exceed 1,500 Engine RPM when operating the Power Take Off (P.T.O.).
Never leave the P.T.O. in gear while transporting.
5.
The hoist must be used with containers that properly fit the hook and rear hold-
downs. The container specifications must match the hoist specifications.
6.
Keep the containers and hoist in good working order.
DO NOT
use if repairs are
needed. Perform periodic inspections and maintenance as required by the
maintenance section of the operator’s manual.
1-3

Section I: Introduction
1.0.INT.SL-212
7.
Make sure work area is clear of people and obstacles prior
to dumping or unloading containers. SwapLoader strongly
recommends that a backup alarm be installed on the truck
chassis. The operation of the hook hoist is that the truck is
backed up to the body to pick it up and so there is a
potential pinch point between the body and the hook.
8.
Any container, which is on the hoist,
MUST
be unloaded
prior to performing any repairs or maintenance to the hoist.
Also, DO NOT allow any person to work on or be under the
hoist in a raised position without first installing adequate
safety blocks to eliminate all possibility of the hoist
accidentally lowering. SwapLoader strongly recommends
that if possible the container should be dismounted from the
hoist prior to performing any maintenance to the hoist.
9.
It is the responsibility of the owner and/or installer to insure that any additional safety
devices required by state or local codes are installed on the SwapLoader Hoist
and/or Truck Chassis.
10.
Keep away from overhead power lines. Serious injury or
death can result from contact with electrical lines. Use care
when operating hoist near electrical lines to avoid contact.
11.
Avoid contact with high-pressure fluids. Escaping fluid
under pressure can penetrate the skin causing serious
injury. Avoid hazardous conditions by relieving pressure
before disconnecting hydraulic or other lines. Tighten all
connections before applying pressure. Search for leaks with
a piece of cardboard, while protecting hands and body from
the high-pressure fluids.
12.
It is the responsibility of the owner to provide proper maintenance of the Safety
Decals. Regular inspection and replacing of Safety Decals that have any fading or
damage which would impair their function should be done (See the illustration on the
following page for location of Safety Decals).
1-4

Section I: Introduction
1.0.INT.SL-212
ITEM QTY P/N DESCRIPTION
1
2 90P07 OPERATION & SERVICE MANUAL
2
2 90P08 HOIST-BODY SPECIFICATIONS
3
ONE 90P09 HYDRAULIC OIL SPECIFICATIONS
4
ONE 90P10 HYDRAULIC OIL FLAMMABLE
5
2 90P11 HOIST FALLING
6
ONE 90P12 LEVER CONTROL
7
ONE 90P13 SAFETY INSTRUCTIONS
8
2 90P14 SWAPLOADER - JIB
9
ONE 90P18 RELIEF VALVE
10
ONE 90P78 HIGH-PRESSURE FLUID
11
2 91P06 LUBRICATION POINTS
12
4 91P19 SL-212
*
13
2 90P91 ADJ. JIB OPERATION
* Included with the Adjustable Jib option
1-5

Section I: Introduction
1.0.INT.SL-212
The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use
when reordering replacement decals.
90P07 – OPERATIONS & SERVICE MANUAL
90P08 – HOIST-BODY SPECIFICATIONS
90P09 – HYDRAULIC OIL SPECIFICATIONS
90P10 – HYDRAULIC OIL FLAMMABLE
90P11 – HOIST FALLING
90P12 – LEVER CONTROL
90P13 – SWAPLOADER SAFETY
INSTRUCTIONS
1-6

Section I: Introduction
1.0.INT.SL-212
90P14 – SWAPLOADER - JIB
90P18 – RELIEF VALVE
90P78 – HIGH-PRESSURE FLUID
91P06 – LUBRICATION POINTS
91P19 – SL-212
90P91 – ADJUSTABLE JIB OPERATION
1-7

Section I: Introduction
1.0.INT.SL-212
Serial Number Locations on a SwapLoader Hoist
Serial Number Tag is located at
the front driver side of the hoist
(gray arrow on first picture).
The Serial Number is also
stamped into the frame of the
hoist on the top of the “inner rail”
shown at the rear of the hoist
(red arrow on first picture). An
example of a 6-character serial
number is shown in the second
picture.
1-8

Section II: Installation
2.0.INS.SL-212
INITIAL INSPECTION
When the hoist is installed and ready for delivery, it is
your responsibility to fill out and submit the Pre-Delivery
Inspection and the Warranty Registration Forms. Visit
www.swaploader.com to complete these forms.
When the SwapLoader hoist is received from the factory,
you should inspect the hoist for damage, which may have
occurred in shipment. If damage has occurred, you
should contact the shipper immediately. Be sure to note
any damage or missing items on bill of Lading.
When you receive your SwapLoader hoist, it is your
responsibility to make sure you have received all the parts
and pieces that were ordered, within 30 days of the
invoice date of the hoist. Lay out all the options, loose
parts and accessories on a table and compare the items
received vs the Packing List and the Loose Parts Box
List(s) shipped with the hoist order.
If you have any problems, shortages, or questions, please
contact SwapLoader U.S.A., Ltd. immediately.
GENERAL INSTALLATION PROCEDURE
The installation of the SwapLoader on a truck chassis will generally follow these steps:
1. Install hoist assembly onto truck chassis.
2. Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the
control valve to the hydraulic cylinders. Then install the control levers in the cab and
route the control cables to the hydraulic control value assembly.
3. Install the hydraulic tank, hydraulic filter, and hydraulic plumbing between the hydraulic
tank and the control valve assembly.
4. Select and install the P.T.O. on the truck transmission. (Note: This can be done prior to
hoist installation on the truck chassis.)
5. Install the hydraulic pump and the plumbing from the pump to the hydraulic tank and
control valve assembly.
6. Fill the hydraulic tank with oil, bleed the air from the pump suction line, and start up the
unit.
Although SwapLoader attempts to include the mounts and attaching fasteners with each hoist
unit, your particular installation may require some additional mounts or modifications. If you
have problems with your installation, please contact SwapLoader at 1-888-767-8000, as we
may be aware of another customer who has installed a SwapLoader on a similar truck chassis.
2-1

Section II: Installation
2.0.INS.SL
-
212
Figure
B
HOIST INSTALLATION TO TRUCK CHASSIS
1. Place the SL-212 hoist assembly on the truck chassis. The truck chassis mounting surface
should be flat without any steps or protrusions. If necessary shim bars need to be added to
ensure a flat surface on which to support hoist.
The clear frame dimension indicated in Fig. A allows for the overall length of the hoist plus 5
inches for cab clearance and rear light bar mounting. Extra frame length may be needed to
allow for mounting additional accessories (e.g. Cab Guard, Tarper, Light Kit, Stabilizer, etc.).
For example, when mounting a light kit on a truck with a long CA, check that the hoist and
the light kit are positioned far enough back to eliminate any interference between the fender
and the light kit. You should also consider the final weight distribution with regard to the
bridge code when positioning the hoist.
NOTE:
THE ABOVE SPECIFICATIONS ARE A MINIMUM REQUIREMENT. IT IS THE RESPONSIBILITY OF THE OWNER/
OPERATOR TO ENSURE THE COMPLETED CHASSIS MEETS OR EXCEEDS ALL FEDERAL, STATE, AND LOCAL
REGULATIONS. ALSO, THE HOIST SHOULD NOT BE USED TO LIFT AND HAUL ANY LOAD THAT EXCEEDS THE LOAD
RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION,
ETC.)
2. There are three types of mount brackets used on the Model SL-212 hoist as indicated in Fig.
Band Pg. 5-7. They are the front brackets (Pt. No. 25H91), the mid brackets (Pt. No.
25H89) and the rear brackets (Pt. No. 25H90). Locate the mount brackets on the side of the
hoist as indicated in Fig. B. These dimensions are flexible because of possible interference
Figure
A
2-2