Dino lift 230T User manual

DINO ® 230T
OPERATING INSTRUCTIONS
®
Raikkolantie 145
FI-32210 LOIMAA
Tel. [phone]
Fax. [phone]
[email protected]
www.dinolift.com
Manufacturer: Dealer:

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ORIGINAL OPERATING INSTRUCTIONS
Valid from serial number 23066

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TABLE OF CONTENTS
1EU DECLARATION OF CONFORMITY......................................................................................6
2REACH DIAGRAM...........................................................................................................................7
3DIMENSION DRAWING..................................................................................................................8
4TECHNICAL SPECIFICATION .....................................................................................................9
4.1 EXAMPLE OF THE MACHINE’S NAMEPLATE......................................................................................9
4.2 GENERAL DESCRIPTION OF THE MACHINE......................................................................................10
4.3 DESCRIPTION OF THE MACHINE’S INTENDED USE ..........................................................................10
5GENERAL SAFETY REGULATIONS .........................................................................................11
5.1 !! INSTRUCTIONS FOR SAFE OPERATION!.......................................................................................13
6INSPECTIONS.................................................................................................................................14
7WORKSITE INSPECTION............................................................................................................15
8OPERATION OF SAFETY DEVICES..........................................................................................17
9OPERATING CONTROLS.............................................................................................................19
9.1 OPERATING CONTROLS ON THE CHASSIS.........................................................................19
9.2 OPERATING CONTROLS ON THE PLATFORM....................................................................21
10 MEASURES TO BE TAKEN IN CASE OF EMERGENCY/AT RISK OF LOSING THE
STABILITY.............................................................................................................................................22
11 START-UP.....................................................................................................................................23
11.1 OPERATING THE LIFT FROM THE CHASSIS PANEL ......................................................27
11.2 OPERATING THE LIFT FROM THE PLATFORM PANEL .................................................28
12 EMERGENCY DESCENT SYSTEM .........................................................................................32
13 DRIVING DEVICE.......................................................................................................................33
14 SPECIAL INSTRUCTIONS FOR WINTER USE ....................................................................34
15 MEASURES TO BE TAKEN AT THE END OF THE WORKING DAY..............................35
16 PREPARING THE LIFT FOR TRANSPORT ..........................................................................36
17 CONNECTION TO THE TOWING VEHICLE .......................................................................37
18 INSTRUCTIONS FOR SERVICE AND MAINTENANCE.....................................................38
18.1 GENERAL SERVICE INSTRUCTIONS.................................................................................38
18.2 SERVICE AND INSPECTION INSTRUCTIONS ..................................................................39
18.3 WHEEL BRAKES AND BEARINGS......................................................................................40
18.4 LUBRICATION PLAN............................................................................................................43
18.5 LONG-TERM STORAGE........................................................................................................44
18.6 LOAD HOLDING AND LOAD REGULATION VALVES....................................................46
18.7 LEVELLING SYSTEM OF THE PLATFORM.......................................................................47

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18.8 REGULAR SERVICING .........................................................................................................48
18.8.1 SCHEDULE FOR REGULAR SERVICING.......................................................................48
18.8.2 TESTING THE OUTREACH LIMIT SWITCH.............................................................53
18.8.3 TESTING THE OVERLOAD LIMIT SWITCHES.........................................................54
18.8.4 SETTING OF THE OUTREACH LIMIT SWITCH AND THE OVERLOAD LIMIT
SWITCH 55
19 INSPECTION INSTRUCTIONS.................................................................................................58
19.1 FIRST INSPECTION ...............................................................................................................58
19.1.1 SAMPLE OF INSPECTION PROTOCOL FOR THE ACCESS PLATFORM ............59
19.2 DAILY INSPECTION (START-UP INSPECTION)...............................................................61
19.3 MONTHLY INSPECTION (MAINTENANCE INSPECTION) .............................................62
19.4 ANNUAL INSPECTION (REGULAR INSPECTION)...........................................................63
19.5 EXTRAORDINARY INSPECTION........................................................................................66
19.6 TEST LOADING INSTRUCTIONS FOR REGULAR INSPECTION....................................67
20 FAULT FINDING.........................................................................................................................68
21 OPERATION OF ELECTRIC COMPONENTS.......................................................................74
21.1 MAIN CENTRE (PK), RELAYS .............................................................................................74
21.2 MAIN CENTRE (PK), SWITCHES.........................................................................................76
21.3 PLATFORM CONTROL PANEL (OK), RELAYS.................................................................78
21.4 PLATFORM CONTROL CENTRE (OK), SWITCHES..........................................................79
21.5 LIMIT SWITCHES ..................................................................................................................80
21.6 CONTROL BOX OF THE DRIVING DEVICE.......................................................................81
21.7 REMOTE CONTROL BOX OF THE DRIVING DEVICE .....................................................81
21.8 CONTROL BOX OF SUPPORT OUTRIGGERS....................................................................81
21.9 OTHER MARKINGS...............................................................................................................82
22 ADJUSTMENT VALUES OF MOVEMENT SPEEDS............................................................84
23 ELECTRIC COMPONENTS 23037 >........................................................................................87
24 ELECTRIC DIAGRAM 23037 ->................................................................................................89
25 +ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................93
25 +ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................94
25 +ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................95
25 +ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................96
25 +ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................97
25 ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 .................................................98
25 ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 .................................................99
25 ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................100
25 ELECTRIC DIAGRAM, (DIESEL GENERATOR) 23017 ...............................................101
26 HYDRAULIC COMPONENTS 23039 > ..................................................................................102
27 HYDRAULIC DIAGRAM .........................................................................................................103

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1 EU Declaration of Conformity
EC-Declaration of Conformity for Machinery
Manufacturer:
Dinolift Oy
Raikkolantie 145
FI-32210 Loimaa, FINLAND
which has authorised Chief Engineer Mr. Seppo Kopu, Dinolift Oy, Raikkolantie 145, 32210
Loimaa, Finland to draw up the Technical Construction File
declares that
DINO 230T Access Platform no YGC 0D230T X X XXXXX
is in conformity with the provisions of Machinery Directive 2006/42/EC as amended and
with national implementing legislation and also fulfils the requirements of the following EEC
directives: Low Voltage Directive (2006/95/EC), directive (2000/14/EC), and EMC Directive
(2004/108/EC).
Conformity assessment procedure followed: 2000/14/EC, Annex V: Internal control of
production.
Measured sound power level Lwa ( 96,0 + 1,5 ) 97,5 dB
Quaranteed sound power level Lwa 97,5 + 0,5 dB
Notified body nr. 0537,
VTT
P.O.Box 1300
FI-33101 Tampere, FINLAND
has granted the certificate no. VTT 175 / 524 / 09
In designing the machine, the following harmonized standards have been applied:
SFS-EN 280/A1+A2; SFS-EN 60204-1/A1
Loimaa 22.05.2013
(place) (date)
-----------------------------------------
(signature)
Seppo Kopu
Chief Engineer
(name in block letters, position)

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2 REACH DIAGRAM

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3 DIMENSION DRAWING

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4 TECHNICAL SPECIFICATION
Max. working height 23.0 m
Max. platform height 21.0 m
Max. outreach 11.7 m
Boom rotation continuous
Platform rotation 90°
Turn area refer to reach diagram
Support width 4.40 m
Transport width 2.04 m
Transport length 8.29 m
Transport height 2.30 m
Weight (with a combustion engine generator) 2,960 kg
Max. allowed load on platform 215 kg
Max. number of persons + additional load 2 persons + 55 kg
Max. allowed sideways load (caused by persons) 400 N
Max. lateral inclination (chassis) ±0,3°
Max. wind speed during operation 12.5 m/s
Min. ambient temperature when working -20 °C
Max. support force on the outriggers 22,800 N
Platform size 0.7 x 1.3 m
Gradeability 25 %
Power supply:
-mains current: 230V/50Hz/16A
-Sound pressure level Under 70 dB
-generator (5,8 kW) powered by combustion engine: 230V / 50Hz / 10A
-Sound pressure level 98 dB
Socket outlets on the platform 230V / 50Hz / 10A
4.1 Example of the machine’s nameplate

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4.2 General description of the machine
The denominations of the machine’s essential parts and concepts, which are used later in these
instructions, are described on this page.
4.3 Description of the machine’s intended use
The Access Platform is exclusively intended for transferring people and tools and acting as a work
platform to the limit of its load-bearing capacity and reach (refer to the table of Technical
Specifications and Reach Diagram).
The intended use also covers:
-Following all the instructions in the Operating Instructions
-Performance of the inspections and maintenance operations

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5 GENERAL SAFETY REGULATIONS
Make yourself familiar with these operation instructions before using the lift!
-Keep these operating instructions in the place reserved for them.
-Make sure that all users of the lift are familiar with these instructions.
-Advice the new users and strictly follow all instructions given by the manufacturer.
-Make sure you clearly understand all instructions relating to the operational safety of the lift.
Always use chocks under the wheels when disconnecting the lift from the car.
Only specially trained personnel with authorisation in writing from the employer who are well
familiarised with the device and at least 18-years old are allowed to operate the lift
-The max. allowed load on the platform is two (2) persons and at maximum fifty five (55) kg of
additional load, however, the total load must not exceed two hundred fifteen (215) kg.
-The platform may only be operated when the chassis is well supported and the wheels are off the
ground.
-The load-bearing capacity and the gradient of the base must be taken into account when supporting
the chassis.
-Additional support plates of adequate size must be used under the outriggers when working on soft
ground. Only use such additional support plates on which the metallic outriggers will not slide.
The lift may only be moved in the transport position. No persons or load are allowed on the
platform during the transportation.
The weather conditions, such as wind, visibility and rain, must always be taken into account so that
these factors will not adversely affect the safe performance of the lifting operations.
The use of the lift is prohibited if
-the temperature drops under -20 Ԩor
-the wind speed exceeds 12.5 m/s
PROTECT YOUR HEARING WHILE USING THE POWER UNIT (OPTIONAL) 92 dB
USE THE SAFETY HARNESS!
Connecting points
for the safety
harness.
1 person/lug

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Do not use ladders, steps or other similar equipment on the platform.
Never throw any objects from the platform.
The lift must not be used for transferring goods or persons between different floors or working levels.
Never disable the operation of any safety device.
Always make sure before lowering the platform that the area on the underside is clear of any
obstructions.
Avoid damaging the platform by lowering it on the ground or bringing it in contact with any structures.
When working in busy areas the operating range of the lift must be clearly marked either by using
warning lights or fencing.
Also observe the regulations of the Road Traffic Act.
Beware of the live aerial power lines in the area - observe the minimum safety distances:
Voltage Min. distance below (m) Min. distance at the side (m)
100 – 400 V hanging spiral
cable 0,5 0,5
100 – 400 V open-wire cable 2 2
6 – 45 kV 2 3
110 kV 3 5
220 kV 4 5
400 kV 5 5
Keep the lift clean of any dirt which may impair the safe operation and impede the inspection of the
structures
The device must be serviced and inspected regularly.
Only skilled persons who are familiar with the service and reparation instructions are allowed to carry
out the service and reparation work.
It is strictly prohibited to use a lift which is out of order.
The operator must be given instructions and consent from the manufacturer for all
such specific work methods or conditions, which the manufacturer has not explicitly
defined
The device must neither be altered without the manufacturer’s consent nor be used
under conditions which do not meet the requirements set by the manufacturer.

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5.1 !! Instructions for safe operation!
-Use a safety harness while on the platform.
-Use hearing protectors when operating the power unit (optional) from the chassis panel.
Sound pressure level 92 dB.
-Never load the platform while in the upper position.
-The lift must not be used when the temperature is below -20°C and the wind speed exceeds
12.5 m/s.
-Beware of live power lines within the work area.
-The lift MUST NOT be used as a crane.
-Always ensure the load-bearing capacity of the standing surface.
-Ensure the unobstructed range of movement before operating the outriggers.
-While in the support position, ensure that the wheels are off the ground.
-Always verify the horizontal position of the machine.
-Ensure that the outriggers cannot slide while on a gradient.
-Always ensure that the work area is clear of outsiders. Danger of getting squeezed between
rotating and fixed structures.
-Stepping on or off the platform in motion is prohibited.
-The maximum-allowed gradient during transfers is 5°. During transfer in rough terrain, try to
stay above the machine.
-While operating the boom from the control panel on the turning device, beware of getting
pressed against the outriggers or other structures that do not turn with the boom.
-When the boom is in its lowest positions, make sure it cannot clash during rotation with
structures that do not turn with the boom.
-Before operating, always ensure that the safety devices and the emergency descent system are
in working order.
-Do not take tools/material of large surface area onto the platform. The increase in wind load
may jeopardize the stability of the device.
-Always keep the lift free from dirt, snow and ice.
-Ensure that the lift is inspected and serviced, before use.
-Never use a defective lift.

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-Never use a lift alone. Make sure, there is always someone on the ground, who can call for help
in case of an emergency.
6 INSPECTIONS
A thorough inspection of the lift must be carried out at least once every twelve (12) months.
The inspection shall be carried out by a technically trained person who is familiar with the operation and
structure of the lift.
Draw up a protocol of the inspections and keep it always with the unit stored in the space reserved for it.
Carry out the inspections on regular basis throughout the service life of the lift.
The inspection must be carried out within twelve (12) months from the first or the previous inspection.
If the lift is used under extreme conditions, intervals between the inspections shall be reduced.
The overall operating condition of the lift as well as the condition of the safety-related control devices
shall be established in the regular inspections. Particular attention shall be paid to changes which affect
the operational safety.
In connection with the regular inspection, it shall be established to what extent the lessons and practical
experience gained from the previous inspection can be implemented for even better safety.
NOTE! Primarily the national legislation must be followed!
Regular inspections and service measures are described more thoroughly in the chapter "Service-
and maintenance".

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7 WORKSITE INSPECTION
1. General information
-Is the lift suited for the intended job?
-Is the performance of the lift sufficient for the job? (reach, loadability etc.)
-Is the position of the lift safe?
-Is the lighting on the worksite sufficient?
2. Documents
-Are the Operation and Service Instructions for this lift present? (Manufacturer´s instructions)
-Are inspections and servicing carried out in accordance with the instructions and have the
defects affecting the safety been checked as repaired?
(Inspection protocols)
3. Structure (Visual inspection and operational test)
-General condition of the lift
-Operation and protection of the controls
-Emergency stop, signal horn and limit switches
-Electrical appliances and wiring
-Oil leaks
-Load markings and signs
4. Operator
-Is the operator old enough?
-Has the operator received the required training?
5. Special issues on the work site
-Are there any additional regulations relevant to the worksite or the work?

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8 OPERATION OF SAFETY DEVICES
1. Support outriggers (Fig. A)
The safety limit switch RK3 prevents the operation of the outriggers and the driving device when the
boom does not rest on the transport support. The switch is located on the tow-bar at the transport
support.
2. Lifting the boom (Fig. B)
All the lift’s support outriggers must be in the support position before the boom is lifted. Make sure that
the wheels are off the ground.
The safety limit switches RK11, RK12, RK13 ja RK14 are located on the support outriggers.
3. Outreach range and overload protection switch (Figs. A and C)
The safety limit switches prevent overloading of the lift.
At a predetermined position the outreach limit switch RK4 stops extension of the telescope and
lowering of the boom.
The overload limit switch RK5 backs up if the RK4 for some reason does not work.
The green light in the platform control centre is lit when the platform is inside the allowed operating
range.
The red light comes on as the RK4 stops the movement. When the red light is on, the lift can be
operated in the direction where it stays inside the allowed outreach area.
The safety limit switch RK5 backs up the operation of the RK4 by switching on the buzzer on the
platform.
4. As the emergency stop button is depressed all movements stop and the power unit is turned off.
The emergency stop pushbutton must be pulled up before starting the power unit.
Ensure the operation of the safety devices - do not lock the chassis panel cover with key while the
lift is in operation.

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9 OPERATING CONTROLS
9.1 OPERATING CONTROLS ON THE CHASSIS
1. Selector switch 0 - ignition off
1 - outrigger circuit, hydraulic drive
2 -controlling the boom from the platform panel
3 -controlling the boom from the chassis panel
2. Start button
3. Emergency stop
-push to stop
-pull to reset
4A. Green signal light for limit switches of the outriggers
4B. Red signal light of the safety device (RK4)
5. Start button of emergency descent system
6. Driving device, pressing the rollers against the wheels (and from the wheels)
7. Lever for turning
8. Lever for boom system
9. Lever for telescope movement
10. Voltage meter
11. Automatic fuse 230VAC/ 10A (F8 socket outlet)
12. Rear outrigger, right
13. Rear outrigger, left
14. Front outrigger, left
15. Front outrigger, right
16. Position indicator of chassis
28. Switch for driving device (forward - backward)
28L. Button for driving device, to the left (28L+28)
28R. Button for driving device, to the right (28R+28)
29. Stop button
31. Telescope in, pushbutton
32. Lever for platform inclination
34. Hour meter
39. Starting the generator
40. Stopping the generator

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1836
23
25
20
24
22
17
26
21
30 30A 30B
37
38
18. Signal lights
-green inside the outreach range
-red at the border of the outreach range
20. Emergency descent device start button
21. Automatic fuse for the platform swing
22. Emergency stop
-push to stop
-pull to reset
23. Sound signal
24. Socket outlet 230VAC/ (2 pcs.)
25. Stopping the engine
26. Starting the engine
30. Turning the platform (is used simultaneously with pushbutton 30A)
30A. Pushbutton for levelling / turning of the platform
30B. Lever for levelling of the platform (is used simultaneously with pushbutton 30A)
36. Telescope in, pushbutton
37. Starting the generator
38. Stopping the generator