Sykes-Pickavant 53436000 Operating instructions

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. AL L PRODUC T S SUB JECT TO AVAIL ABILIT Y. E&OE.
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USER & MAINTENANCE MANUAL - HYDRAULIC PRESSES
USER AND MAINTENANCE MANUAL
HYDRAULIC PRESSES
SYKES-PICKAVANT MODELS
15 TON PRESS 53436000
20 TON PRESS 53436200
30 TON PRESS 53436400
50 TON PRESS 53436500

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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CONTENTS
1. INTRODUCTION ..................................................................................................................... 3
1.1. WARRANTY TERMS .........................................................................................................................................3
1.2. SECURITY .........................................................................................................................................................4
1.3. SPECIAL WARNINGS .......................................................................................................................................4
1.4. PRECAUTIONS .................................................................................................................................................5
2. PRESS DESCRIPTION ........................................................................................................... 5
2.1 MAIN PARTS ...................................................................................................................................................... 5
2.2 TECHNICAL DATA .............................................................................................................................................6
2.3 IDENTIFICATION PLATE ...................................................................................................................................7
3. TRANSPORTATION, ASSEMBLING AND OPERATION....................................................... 8
3.1. TRANSPORTATION .........................................................................................................................................8
3.2. ASSEMBLING ...................................................................................................................................................8
3.3. OPERATION ...................................................................................................................................................11
3.4. TESTING.........................................................................................................................................................11
4. PRESS USE ......................................................................................................................... 12
4.1 PRESS BED HEIGHT ADJUSTMENT .............................................................................................................12
4.2 PISTON POSITION ADJUSTMENT ................................................................................................................12
4.3 PRESSING OPERATION.................................................................................................................................13
4.4 PISTON ROD RETURN....................................................................................................................................14
5. MAINTENANCE.................................................................................................................... 15
5.1 GENERAL VISUAL CHECK.............................................................................................................................15
5.2 PLATE CHECK ................................................................................................................................................ 15
5.3 PLATE CHECK ................................................................................................................................................. 15
5.4 PLATE CHECK ................................................................................................................................................. 15
5.5 MOVING PARTS LUBRICATION .....................................................................................................................16
5.6 NUTS TIGHTENING CHECK............................................................................................................................16
5.7 NUTS TIGHTENING CHECK............................................................................................................................16
6. FAILURE CAUSES AND FIXES ............................................................................................ 16
7. DISPOSAL ............................................................................................................................. 17
7.1 PRESS STORAGE............................................................................................................................................17
7.2 DISPOSAL ........................................................................................................................................................17
8. HYDRAULIC CIRCUIT........................................................................................................... 18
9. SPARE PARTS...................................................................................................................... 19

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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1. INTRODUCTION
The purpose of this manual is to provide the user with all the information necessary for the use
and maintenance of the press, so as to best ensure the safety of operators who use the
machine and to reduce the dangers arising from use.
For proper use of the equipment, it is strongly recommended and it is considered necessary
that all instructions in this manual are followed and inspections / maintenance provided in the
manual are performed.
Any use of the press, which does not comply with the specifications of this manual has to be
considered improper.
Sykes-Pickavant Ltd will not be held in any way responsible for damage or injury that occurred
due to improper use of the equipment.
1.1. WARRANTY TERMS
Warranty and liability for personal injury and / or material decay in the case where at least one
of the following points occurs:
a ) Misuse
b ) Assembly and / or commissioning incorrectly
c ) Missed or faulty maintenance and inspection of the equipment
d ) The press being used while having one or more parts malfunctioning or damaged
e ) Not following the instructions with regard to handling, assembly, maintenance and use
f ) Non replacement of parts subject to wear and / or deterioration
g ) Damage due to agents and / or external causes or natural events

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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1.2. SECURITY
Unqualified people are not to use this product and people who do not know how to operate, or
have not read this operating manual before use.
The operator using the press must be aware of basic safety standards.
Observe all local health and safety rules in addition to those for this workshop press.
For safe use of the press it is essential to observe the following points:
a) Read this manual carefully and then work safely.
b) The press must only be used for the purposes for which it was designed.
c) Defects, non-compliance, malfunctions should be reported and corrected immediately.
d) If you find defects, non-compliance or malfunction, the press should not be used until these
have been rectified and / or repaired.
e) Make sure that the press is functioning properly after assembly and initial operation.
f) Before using the press, ensure that it is stable and well-supported and / or secured to the
floor so that it cannot tip over.
g) When the press is not used ALWAYS bring the piston to the rest position (i.e. with rod
returned).
h) Ensure that the use of the press does not cause damage to other people.
i) Do not change the setting of the pressure safety limiter valve on the pump.
j) Only qualified people can perform repairs on the press.
k) During the use of the press, the operator must wear shoes and protective gloves.
l) Always wear PPE –e.g dust mask and / or goggles.
m) Use only original spare parts.
It is mandatory for operators who use the press to be informed about the work safety,
prevention of risks, the operation of the press and to have read, understood and accepted in all
its parts, the instructions outlined in this manual.
1.3. SPECIAL WARNINGS
Before starting any maintenance or repairs to the hydraulic system, make sure that it is not
under pressure. In the event of pressure, open the discharge valve to return the cylinder in the
rest position, i.e. with the piston completely retracted.

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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1.4. PRECAUTIONS
The operating instructions given in this manual must be stored in a place near the area of use
of the press and accessible at any time.
In support of the operating instructions and safety rules, operators must observe all other local
health and safety rules that apply in the workplace.
It is recommended to check that the operator is using the press in compliance with safety
regulations and that they are using all the safety devices required.
Ensure all the safety instructions are present on the press, and are clearly legible.
Do not make changes to the press without the approval of the manufacturer.
Use only original spare parts.
Perform periodic inspections as provided in the manual.
In case of detected malfunctions, bring the cylinder in rest position and make sure that the
press cannot be used. Repair it as soon as possible.
2. PRESS DESCRIPTION
2.1 MAIN PARTS
ELEMENT
DESCRIPTION
PISTON
1.4. PRECAUTIONS
The operating instructions given in this manual must be stored in a place near the area of use
of the press and accessible at any time.
In support of the operating instructions and safety rules, operators must observe all other local
health and safety rules that apply in the workplace.
It is recommended to check that the operator is using the press in compliance with safety
regulations and that they are using all the safety devices required.
Ensure all the safety instructions are present on the press, and are clearly legible.
Do not make changes to the press without the approval of the manufacturer.
Use only original spare parts.
Perform periodic inspections as provided in the manual.
In case of detected malfunctions, bring the cylinder in rest position and make sure that the
press cannot be used. Repair it as soon as possible.
2. PRESS DESCRIPTION
2.1 MAIN PARTS
ELEMENT
DESCRIPTION
PISTON

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
Specialist Tool Solutions
1
HYDRAULIC CYLINDER
2
GAUGE
3
UPPER BEAM
4
OIL PIPE
5
UPRIGHT
6
LEVER PUMP
7
WINCH GEAR
8
HYDRAULIC PUMP
9
REVERSIBLE PRESS BLOCKS
10
PRESS BED
11
FOOT SUPPORT
12
OPTIONAL PEDAL DRIVE PUMP - USER FIT ONLY
13
PRESS BED SUPPORT PINS
14
PISTON MOUNTING BOLTS
15
PISTON OUTER BODY SLEEVE
16
PISTON SUPPORT FLANGE
17
PISTON STEM
2.2 TECHNICAL DATA
DESCRIPTION
PRESS MODEL
53436000
53436200
53436400
53436500
Capacity
ton
15
20
30
50
Weight
kg
113
114
179
320
Dimensions (AxBxH)
mm
790x500x1980
960x500x1980
1150x600x1940
1210x600x2100
Cylinder movement (M)
mm
340
420
520
510
Cylinder diameter
mm
90
90
115
145
Maximum pressure
bar
380
380
380
380
Pump oil quantity
kg
1.2
1.2
1.5
2.4
* Data is indicative. Sykes-Pickavant reserves the full possibility to change without notice, the information in the
table above. For more detailed information, please contact Customer Services.
Modelli: T1715-T1715CS-T1720-T1720CS Modelli:T1730-T1730CS-T1750-T1750CS
1
HYDRAULIC CYLINDER
2
GAUGE
3
UPPER BEAM
4
OIL PIPE
5
UPRIGHT
6
LEVER PUMP
7
WINCH GEAR
8
HYDRAULIC PUMP
9
REVERSIBLE PRESS BLOCKS
10
PRESS BED
11
FOOT SUPPORT
12
OPTIONAL PEDAL DRIVE PUMP - USER FIT ONLY
13
PRESS BED SUPPORT PINS
14
PISTON MOUNTING BOLTS
15
PISTON OUTER BODY SLEEVE
16
PISTON SUPPORT FLANGE
17
PISTON STEM
2.2 TECHNICAL DATA
DESCRIPTION
PRESS MODEL
53436000
53436200
53436400
53436500
Capacity
ton
15
20
30
50
Weight
kg
113
114
179
320
Dimensions (AxBxH)
mm
790x500x1980
960x500x1980
1150x600x1940
1210x600x2100
Cylinder movement (M)
mm
340
420
520
510
Cylinder diameter
mm
90
90
115
145
Maximum pressure
bar
380
380
380
380
Pump oil quantity
kg
1.2
1.2
1.5
2.4
* Data is indicative. Sykes-Pickavant reserves the full possibility to change without notice, the information in the
table above. For more detailed information, please contact Customer Services.
Modelli: T1715-T1715CS-T1720-T1720CS Modelli:T1730-T1730CS-T1750-T1750CS
1
HYDRAULIC CYLINDER
2
GAUGE
3
UPPER BEAM
4
OIL PIPE
5
UPRIGHT
6
LEVER PUMP
7
WINCH GEAR
8
HYDRAULIC PUMP
9
REVERSIBLE PRESS BLOCKS
10
PRESS BED
11
FOOT SUPPORT
12
OPTIONAL PEDAL DRIVE PUMP - USER FIT ONLY
13
PRESS BED SUPPORT PINS
14
PISTON MOUNTING BOLTS
15
PISTON OUTER BODY SLEEVE
16
PISTON SUPPORT FLANGE
17
PISTON STEM
2.2 TECHNICAL DATA
DESCRIPTION
PRESS MODEL
53436000
53436200
53436400
53436500
Capacity
ton
15
20
30
50
Weight
kg
113
114
179
320
Dimensions (AxBxH)
mm
790x500x1980
960x500x1980
1150x600x1940
1210x600x2100
Cylinder movement (M)
mm
340
420
520
510
Cylinder diameter
mm
90
90
115
145
Maximum pressure
bar
380
380
380
380
Pump oil quantity
kg
1.2
1.2
1.5
2.4
* Data is indicative. Sykes-Pickavant reserves the full possibility to change without notice, the information in the
table above. For more detailed information, please contact Customer Services.
Modelli: T1715-T1715CS-T1720-T1720CS Modelli:T1730-T1730CS-T1750-T1750CS
1
HYDRAULIC CYLINDER
2
GAUGE
3
UPPER BEAM
4
OIL PIPE
5
UPRIGHT
6
LEVER PUMP
7
WINCH GEAR
8
HYDRAULIC PUMP
9
REVERSIBLE PRESS BLOCKS
10
PRESS BED
11
FOOT SUPPORT
12
OPTIONAL PEDAL DRIVE PUMP - USER FIT ONLY
13
PRESS BED SUPPORT PINS
14
PISTON MOUNTING BOLTS
15
PISTON OUTER BODY SLEEVE
16
PISTON SUPPORT FLANGE
17
PISTON STEM
2.2 TECHNICAL DATA
DESCRIPTION
PRESS MODEL
53436000
53436200
53436400
53436500
Capacity
ton
15
20
30
50
Weight
kg
113
114
179
320
Dimensions (AxBxH)
mm
790x500x1980
960x500x1980
1150x600x1940
1210x600x2100
Cylinder movement (M)
mm
340
420
520
510
Cylinder diameter
mm
90
90
115
145
Maximum pressure
bar
380
380
380
380
Pump oil quantity
kg
1.2
1.2
1.5
2.4
* Data is indicative. Sykes-Pickavant reserves the full possibility to change without notice, the information in the
table above. For more detailed information, please contact Customer Services.
Modelli: T1715-T1715CS-T1720-T1720CS Modelli:T1730-T1730CS-T1750-T1750CS
DESCRIPTION PRESS MODEL
53436000 53436200 53436400 53436500
Capacity ton 15 20 30 50
Weight kg 113 114 179 320
Dimensions (AxBxH) mm 790x500x1980 960x500x1980 1150x600x1940 1210x600x2100
Internal Bed Dimensions (front to back) mm 190 190 190 210
Internal Bed Dimensions (left to right) mm 540 610 700 710
Cylinder Movement (M) mm 340 420 520 510
Cylinder Diameter mm 90 90 115 145
Maximum Pressure bar 380 380 380 380
Pump Oil Quantity kg 1.2 1.2 1.5 2.4

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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2.3 IDENTIFICATION PLATE
On the press there is a plate with the following info:
- Press Model
- Weight
- Value of the maximum capacity press
Sykes-Pickavant Ltd
Hydraulic Workshop Press
EUROPE

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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3. TRANSPORTATION, ASSEMBLING AND OPERATION
3.1. TRANSPORTATION
The press is delivered packaged in a single package placed on press beds and protected
with stretch film and bubble wrap.
The press must be handled only through the use of forklift trucks or workshop cranes of
suitable capacity (see table of weights in paragraph 2)
Inside the packaging you will find:
1) The main body consisting of: frame, press bed, hydraulic cylinder, hydraulic pump, oil
pipe, winch ( for models that qualify )
2) Pins support press bed
3) Feet
4) Lever Winch ( for models that qualify the winch )
5) Pressure gauge
6) Vent tank pump
7) Prisms
8) Screws
3.2. ASSEMBLING
The assembly of the parts must be made according to the
following scheme.
STEP 1
Secure the feet as shown, with screws and
nuts
STEP 2
a) Replace the sealed cap on the tank of
the hydraulic pump with the perforated cap,
to ensure the venting necessary for the
proper operation of the press.
b) Unscrew the hand wheel to make sure
that all the oil goes into the tank
CAP
CLOSED CAP
UNSCREW
3. TRANSPORTATION, ASSEMBLING AND OPERATION
3.1. TRANSPORTATION
The press is delivered packaged in a single package placed on press beds and protected
with stretch film and bubble wrap.
The press must be handled only through the use of forklift trucks or workshop cranes of
suitable capacity (see table of weights in paragraph 2)
Inside the packaging you will find:
1) The main body consisting of: frame, press bed, hydraulic cylinder, hydraulic pump, oil
pipe, winch ( for models that qualify )
2) Pins support press bed
3) Feet
4) Lever Winch ( for models that qualify the winch )
5) Pressure gauge
6) Vent tank pump
7) Prisms
8) Screws
3.2. ASSEMBLING
The assembly of the parts must be made according to the
following scheme.
STEP 1
Secure the feet as shown, with screws and
nuts
STEP 2
a) Replace the sealed cap on the tank of
the hydraulic pump with the perforated cap,
to ensure the venting necessary for the
proper operation of the press.
b) Unscrew the hand wheel to make sure
that all the oil goes into the tank
CAP
CLOSED CAP
UNSCREW

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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STEP 3
ATTENTION !
Before performing this step
unscrew the hand wheel for
the return of the piston, so
that the hydraulic system is
not pressurised !!
a) Make sure that the piston rod is fully
retracted.
b) Unscrew the bolt securing the
hydraulic hose to the cylinder.
c) Apply PTFE tape to the banjo bolt
that secures the pressure gauge
supplied to the press.
d) Make sure the pressure gauge is
screwed on and that there are no
leaks.
STEP 4
a) Insert the handle provided in the pin
handling winch.
b) Tighten the screw and make sure that
the handle remains in the home.
FIXING SCREW

Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staordshire, WS7 3FU. United Kingdom Tel: [phone] Fax: [phone]
E-mail: [email protected] Website: www.sykes-pickavant.com
COPYRIGHT 2020 - SYKES-PICK AVANT LTD. ALL RIGHTS RESERVED. ALL PRODUCT S SUB JECT TO AVAIL ABILIT Y. E&OE.
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STEP 5
a) If the press is equipped with a winch,
operate the winch only to lift the
press bed and take it to the desired
position; never use with working load
on the winch cables. If the press is
equipped with a winch, the press
bed must be lifted manually (
operation to be performed by two
people )
b) Insert the support pins of the press
bed and make sure the washer is in
contact against the bed of the press.
c) Lower the bed until it rests
completely on the support pins.
d) If the press is equipped with a winch
ensure that the steel cables are not
used to support any working load.
e) Place the reversible blocks above
the press bed.
STEP 6
a) Insert the lever to operate the pump
LEVER