SYMEO LPR-1DHP User manual

SYMEO LOCAL POSITIONING RADAR
Product: LPR-1DHP
Product Documentation

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
Page 2 of 40
Content
1OVERVIEW SAFETY..................................................................................................6
1.1 Safety Instructions....................................................................................................6
1.2 Installation.................................................................................................................6
1.3 Repairs.......................................................................................................................6
1.4 Transport and Storage..............................................................................................6
1.5 Power Supply............................................................................................................7
1.6 Setup and Operation.................................................................................................7
1.7 System Extensions and Accessories......................................................................7
1.8 Additional Instructions Regarding LPR-1DHP station............................................8
1.9 Important Information to User..................................................................................8
2OVERVIEW OF THE LPR-1DHP SYSTEM ................................................................9
2.1 Data sheet of LPR-1DHP Station............................................................................10
2.2 Opening angle LPR-1DHP station..........................................................................10
2.3 Mounting position of the LPR-1DHP stations .......................................................11
3COMPONENT SETUP OF THE LPR-1DHP STATION.............................................12
3.1 Overview..................................................................................................................12
3.2 Front element..........................................................................................................13
3.2.1 LED display...............................................................................................................13
3.2.2 Other parts................................................................................................................13
3.3 Rear elements .........................................................................................................14
3.3.1 LPR-1DHP station with TCP/IP interface...................................................................14
4ELECTRICAL CONNECTIONS................................................................................15
4.1 LPR-1DHP station with TCP/IP interface ...............................................................15
4.1.1 Electrical connection.................................................................................................15
4.1.2 Mode of operation.....................................................................................................15
4.2 LPR-1DHP configuration with USB interface........................................................16
4.2.1 Electrical connection.................................................................................................16
4.2.2 Mode of operation.....................................................................................................16

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
Page 3 of 40
5MOUNTING ..............................................................................................................17
6COMMISSIONING LPR-1DHP WITH TCP/IP INTERFACE......................................18
6.1 Requirements..........................................................................................................18
6.2 Connection to LPR-1DHP Station..........................................................................18
7WEB SERVER FOR LPR-1DHP UNITS WITH TCP/IP INTERFACE........................20
7.1 Open Web Server....................................................................................................20
7.2 Settings....................................................................................................................21
7.2.1 „LAN“ area ................................................................................................................22
7.2.2 „Network“ Area..........................................................................................................23
7.2.3 „Serial-to-Ethernet“ Area ...........................................................................................24
7.2.3.1ttyS2 / Parameterization Port ....................................................................................24
7.2.3.2ttyS3 / Binary Port.....................................................................................................24
7.2.4 „Remote Access“ Area ..............................................................................................25
7.2.5 „Miscellaneous“ Area ................................................................................................26
7.2.6 „Special Functions“ Area...........................................................................................26
7.2.7 Accept settings / System Reboot ..............................................................................27
7.3 System Status.........................................................................................................27
7.4 Diagnostics .............................................................................................................29
7.5 Update Firmware.....................................................................................................30
7.5.1 Step 1 –File system..................................................................................................31
7.5.2 Step 2 –Linux Kernel................................................................................................32
7.5.3 Step 3 –Optional: Userspace ...................................................................................35
7.5.4 Step 4 –Restart........................................................................................................35
7.6 System Log .............................................................................................................35
8PROTOCOL XP DESCRIPTION FOR TCP/IP AND RS232......................................37
8.1 General Description................................................................................................37
8.1.1 Structure of Data Packet...........................................................................................37
8.1.2 Byte Stuffing .............................................................................................................37
8.1.3 CRC..........................................................................................................................38
8.2 Data Types...............................................................................................................38
8.2.1 Type 0x00 –Distance Data.......................................................................................38
8.2.2 Example of Distance Data.........................................................................................39
8.3Binary protocol XP over TCP/IP: Fixed Frame Protocol.......................................39
8.3.1 Detailed description TCP Fixed-Frame Protocol........................................................39
8.3.2 Detailed description UDP Fixed-Frame Protocol.......................................................40
8.4 Error messages.......................................................................................................40

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
Page 4 of 40

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
Page 5 of 40
The documentation for the LPR-1DHP Local Positioning Radar System is published by:
SYMEO GmbH
Prof.-Messerschmitt-Str. 3
D-85579 Neubiberg
www.symeo.de
If you have any questions or suggestions, please contact:
Email: in[email protected]
phone: [phone]
Copyright Symeo GmbH 2012
All rights reserved
HISTORY
Version
Date
Description
1.10
06.02.2012
Documentation for FCC
SYMBOLS USED
The following symbols are used throughout the documentation:
This symbol appears before instructions that must be followed at all times.
Failure to comply with these instructions will result in personal injury.
This symbol appears before instructions that must be followed at all times.
Failure to comply with these instructions will result in damage to
equipment.
This symbol appears before information of particular importance.
All rights reserved, particularly those relating to the translation, reprinting, and reproduction
by photocopying or similar processes of all or part of the documentation.
All rights reserved, particularly for purposes of the award of patents or submission of utility
models.
Delivery options and technical changes reserved.
Published by SYMEO GmbH

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
Page 6 of 40
1 Overview Safety
1.1 Safety Instructions
LPR systems are purely tracking and assistance systems. They
therefore do not satisfy the safety class 3 requirements and must not be
used as standalone systems in safety-critical applications, such as
automation or anti-collision.
Follow the safety instructions in the operating instructions for the device
and the additional documentation!
Keep these safety instructions and other documents together with the device.
1.2 Installation
All installation, repair and servicing work must be carried out by qualified
and trained technicians!
When the system is mounted on fixed tubes the necessary measures to
prevent slippage of the system must be taken
1.3 Repairs
Repairs of the device must be carried out by authorized technicians.
Unauthorized opening and incorrect repairs could result in severe
danger to the user (danger of electric shock, radiated energy, fire
hazard).
1.4 Transport and Storage
Use the original packaging or other suitable packaging for returns and
whenever the system is to be transported. This ensures protection from
crushing, impacts, moisture and electrostatic discharge.
During setup and before operation, refer to the instructions for
environmental conditions included in the operating instructions for the
device.
Route the wires in such a way that they do not cause a hazard and are
not damaged. When connecting the wires, refer to the corresponding
instructions in the operating instructions for the device.
Do not drop the device and do not expose it to strong vibrations.

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
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1.5 Power Supply
A safety-inspected power cable that satisfies the regulations of the
country of use is required for the device. Devices with metal housings
must only be connected to a grounded, shock proof socket.
The device must not be operated unless the nominal voltage of the
device matches the local supply voltage. Check the supply voltage of
the device in stationary devices.
When connecting and disconnecting wires, refer to the instructions in
the operating instructions for the device.
Do not use any damaged wires (damaged insulation, exposed wires). A
faulty wire poses a risk of electric shock or fire hazard.
Polarity reversal or otherwise faulty connection can damage the LPR-
1DHP station. In that case the station must be send to the SYMEO
service.
1.6 Setup and Operation
During installation, make sure that no objects or fluids enter the device
(risk of electric shock, short circuit).
In emergencies (e. g. if there is damage to the housing, control
elements or the mains cable, if fluids or foreign bodies have infiltrated
the equipment), switch off the power supply to the device immediately
and notify your SYMEO Service.
Protect the contacts of all of the device's sockets and plugs from static
electricity. Do not touch the contacts. If it is ever necessary to touch the
contacts, take the following precautionary measures: Touch a grounded
object or carry a ground strap before touching the contacts. This will
divert static charges.
Proper operation (in accordance with IEC60950/EN60950) of the device
is only assured if the housing and integral covers for mounting slots are
fully installed (electric shock, cooling, fire protection, noise suppression).
If necessary, refer to the corresponding instructions in the operating
instructions for the device.
In the case of high outside temperatures and intense, direct solar
radiation or other radiant heat, it may be necessary to provide a sun or
heat shield.
1.7 System Extensions and Accessories
Data links to peripheral devices must be provided with adequate
shielding.
For LAN cabling, the requirements in accordance with EN 50173 and
EN 50174-1/2 apply. Use of either a Category 5 shielded cable for
10/100 Ethernet or Category 5e shielded cable for gigabit Ethernet is a
minimum requirement. The specifications of standard ISO/IEC 11801

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview Safety
Copyright © Symeo GmbH 2012
Page 8 of 40
must be complied with.
The warranty shall be voided if you cause defects to the device by
installing or exchanging system extensions.
1.8 Additional Instructions Regarding LPR-1DHP station
The LPR 1 DHP station must not be opened except for installation and
mounting. The LPR 1DHP station contains no serviceable components.
When opening, ensure that no fluid gets into the housing. When sealing
the station, ensure that the seal is included in the rear element and that
the LPR 1 DHP station is completely closed. Otherwise, moisture can
penetrate the station and damage it.
In order to install the LPR 1DHP station, the rear element must be
detached from the front element. Refer also to the instructions on
installing the station.
The printed circuit board stack connected to the front element does not
require user service and must remain attached to the front element.
Please take note of the safety and operating instructions in the
operating instructions for the system in which you want to install the
component.
1.9 Important Information to User
Any change or modification not expressly approved by the party
rsponsible for compliance could void the user's authority to operate the
equipment.

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview of the LPR-1DHP system
Copyright © Symeo GmbH 2012
Page 9 of 40
2 Overview of the LPR-1DHP system
An LPR-1DHP system consists of two units named BS and TS that conduct the
measurements. One unit (BS) initiates the measurement and the second unit (TS) replies.
Both units are shipped in a pre-configured set. Unit BS1 is configured to measure with TS1,
BS2 with TS2 and so on. The distance values are only available on the unit labeled BS.
Consequently, the unit BS must be mounted at the position where the distance values are
required, e.g. on the crane-bridge. Figure 1 shows the complete system including mounting
bracket for mounting on tubes.
Figure 1: LPR 1DHP station consisting of
A: Front element with display (A1) and fixing screws for front element (A2)
B: Rear element with alignment aid (B1)
C: Holes for mounting bracket.
A1
A2
A2
A2
A2
C
B1
B
A

SYMEO Local Positioning Radar System
LPR-1DHP
Product Documentation
Overview of the LPR-1DHP system
Copyright © Symeo GmbH 2012
Page 10 of 40
2.1 Data sheet of LPR-1DHP Station
Overview: Technical Data
Frequency range
61.000 MHz - 61.500 MHz
Transmitting power
20dBm EIRP
Measuring distance
up to 500 m *1
Typical accuracy
Up to ± 1 cm *1
Repeat rate
Max. 25 Hz
Power supply
10-36 V DC
Power consumption
Max. 15 W
Ambient temperature
-40°C to +75°C
Protection class
IP 65 with suitable cables (round, outside diameter
4.5 –10 mm)
Casing dimensions(LxWxH);
205 x 140 x 140 mm
Weight
0,9kg
Hardware Interface
Ethernet TCP/IP or UDP
USB (Configuration)
Data interface
Symeo LPR-1D protocol
Antenna
integrated
Compliance
FCC (Part 15.255)
*1Depending on the application conditions
2.2 Opening angle LPR-1DHP station
The LPR-1DHP station has an integrated antenna with +/-2° opening angle.
Figure 2: Opening angle LPR 1DHP station
To achieve operation and range as specified both system units must
have the same orientation, e.g. LED display oriented towards the roof
or the same wall.
LPR 1DHP Station
A A = 140mm
Integrated antenna
horizontal
4° -3 dB
0 dB
-3 dB vertical
4° -3 dB
0 dB
-3 dB