Symondo Box User guide

Symondo Box
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Heating circuit controller for surface heating and cooling
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Installation and operating instruction
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Read carefully before installation, commissioning and operation
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CONTENT
Safety Instructions 3
EU-Conformity 3
GeneralInstructions 3
ExplanationofSymbols 3
ChangestotheUnit 4
WarrantyandLiability 4
DisposalandPollutants 4
Description Symondo Box 4
Description 4
TechnicalData 5
ScopeofSupply 6
Installation 6
WallInstallation 6
ElectricalConnection 7
ElectricalTerminals 8
LEDstatus 9
Wiringstructures 10
CANbus 10
1-Wire-Bus 10
ConnectionexamplesSymondoController 11
Connectionexamplesingle-familyhousewith>8zones 12
Connectionexampleapartmentbuilding 13
ConnectionExamples1-WireSensors 14
ConnectionexampleSymondoSensor 15
1-WireIDoverview 16
Setup Wizard 17
Operation 17
RoomOverview 17
OperatingMode 18
Menu 18
SetOperationHours 19
SetOperationHours 19
ExpertMenu 20
Settings 21
Devices 22
Rooms 23
Temperature/Humidity 24
FunctionsSymondoController 25
FunctionsSymondoBox 26
Zones 34
Examplezonesetting 35
WiFi 36
ServiceValues 37
SymondoControllerWLANandSymondoAppConfiguration 37
Tips 38
Support 39
2

Safety Instructions
EU-Conformity
ByaffixingtheCEmarktotheunitthemanufacturerdeclaresthattheSymondoBoxconformstothefollowingrelevantsafetyreg-
ulations:
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lEUlowvoltagedirective2014/35/EU
lEUelectromagneticcompatibilitydirective2014/30/EU
lEURoHSDirective2011/65/EU
lEUWEEEDirective2012/19/EU(Reg.nr.DE23479719)
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conforms.ConformityhasbeenverifiedandthecorrespondingdocumentationandtheEUdeclarationofconformityarekeptonfileby
themanufacturer.
General Instructions
Please read carefully!
Theseinstallationandoperatinginstructionscontainbasicinstructionsandimportantinformationregardingsafety,installation,com-
missioning,maintenanceandtheoptimaluseoftheunit.Thereforetheseinstructionsmustbereadandunderstoodcompletelybythe
installationtechnician/specialistandbythesystemuserbeforeinstallation,commissioningandoperationoftheunit.
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Thisunitisanautomatic,electricalHeatingcircuitcontrollerforsurfaceheatingandcoolingforandsimilarapplications.Installtheunit
onlyindryareasandundertheambientconditionsdescribedin“Specifications”.
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Thevalidaccidentpreventionregulations,VDEregulations,theregulationsofthelocalpowerutility,theapplicableDIN-ENstandards
andtheinstallationandoperatinginstructionoftheadditionalsystemcomponentsmustalsobeobserved.
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Undernocircumstancesdoestheunitreplaceanysafetydevicestobeprovidedbythecustomer!
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Installation,electricalconnection,commissioningandmaintenanceofthedevicemayonlybecarriedoutbyanappropriatelytrained
specialist.Users:Makesurethatthespecialistgivesyoudetailedinformationonthefunctionandoperationoftheunit.Alwayskeep
theseinstructionsinthevicinityoftheunit.
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Themanufacturerdoesnottakeoveranyliabilityfordamagecausedthroughimproperusageornon-complianceofthismanual!
Explanation of Symbols
Danger
Failuretoobservetheseinstructionscanresultinelectrocution.
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Danger
Failuretoobservetheseinstructionscanresultinseriousdamagetohealthsuchasscaldingorlife-threatening
injuries.
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Caution
Failuretoobservetheseinstructionscanresultindestructionoftheunitorthesystem,orenvironmentaldamage.
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Caution
Informationwhichisespeciallyimportationforthefunctionandoptimaluseoftheunitandthesystem.
3

Changes to the Unit
lChanges,additionstoorconversionoftheunitarenotpermittedwithoutwrittenpermissionfromthemanufacturer.
lItislikewiseforbiddentoinstalladditionalcomponentsthathavenotbeentestedtogetherwiththeunit.
lIfitbecomesclearthatsafeoperationoftheunitisnolongerpossible,forexamplebecauseofdamagetothehousing,
turntheUnitoffimmediately.
lAnypartsoftheunitoraccessoriesthatarenotinperfectconditionmustbeexchangedimmediately.
lUseonlyoriginalsparepartsandaccessoriesfromthemanufacturer.
lMarkingsmadeontheunitatthefactorymustnotbealtered,removedormadeillegible.
lOnlythesettingsdescribedintheseinstructionsmaybesetusingtheUnit.
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Changestotheunitcancompromisethesafetyandfunctionoftheunitortheentiresystem.
Warranty and Liability
Theunithasbeenmanufacturedandtestedwithregardtohighqualityandsafetyrequirements.Theunitissubjecttothestatutoryguar-
anteeperiodoftwoyearsfromthedateofsale.Thewarrantyandliabilityshallnotinclude,however,anyinjurytopersonsormaterialdam-
agethatisattributabletooneormoreofthefollowingcauses:
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lFailuretoobservetheseinstallationandoperatinginstructions.
lImproperinstallation,commissioning,maintenanceandoperation.
lImproperlyexecutedrepairs.
lUnauthorisedstructuralchangestotheunit.
lUseofthedeviceforotherthanitsintendedpurpose.
lOperationaboveorbelowthelimitvalueslistedinthe‚Specifications‘section.
lForcemajeure.
Disposal and Pollutants
TheunitconformstotheEuropeanRoHS2011/65/EUfortherestrictionoftheuseofcertainhazardoussubstancesinelectricalandelec-
tronicequipment.
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Undernocircumstancesmaythedevicebedisposedofwiththenormalhouseholdwaste.Disposeoftheunitonlyatappro-
priatecollectionpointsorshipitbacktothesellerormanufacturer.
Description Symondo Box
Description
TheSymondoBoxisauniversalheatingandindividualroomcontrollerforsurfaceheatingandsurfacecoolingsystems.Incom-bination
withupto8SymondoController,thisenablesefficientuseandfunctioncontrolofyoursurfaceheatingandcoolingwithintuitiveoperation.
TheinputsandoutputscanbeSymondoControllerfreelyassigned,sothatdifferentheatingandcoolingsystemscanbeimplemented.
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ImportantcharacteristicsoftheSymondoBox:
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lControlof8heatingandcoolingzoneswith1-4actuators
lMeasurementofroomtemperatureandhumidityincombinationwithSymondoController,SymondoSensororSymondo
Sensor
loptionallyweathercompensatedviaoutdoortemperaturesensor
loptionalcontrolofheatingcircuitpumpandmixer(PWModer0-10V)possible
l2separateCANbusinterfacesforbuildingnetworkandprivatefloororapartmentnetwork
lconnectablewithotherMULTIBETONproductsviaCAN-Bus
lControlofmixers,valvesandenergygeneratorsvia0-10V/PWM
l2additionalfloatingchangeovercontacts(terminalsJandK)forflexibleassignment
loptionallyusablewithstandardroomthermostats
leasytoinstallduetoinnovativestrainreliefandcolouredterminalstrip
loptionalupto201-Wiretemperaturesensorsconnectable
4

Technical Data
Model Symondo Box Heatingcircuitcontrollerforsurfaceheatingandcooling
Temperaturecontrollerclass
(ErP)
8 
Energyefficiency(ErP) 5%
Standbyloss 0,5W 
Requesttypeinvertibleheat
pump
"On/off"and/or"modulating" 
Electrical specifications: 
PowerSupply  230VAC(+/-5%),50-60Hz
Powerconsumption/standby  0,5-2,5W/0,5W
Internalfuse1 1 (Pos.A,left)2Aslow250V
FuseprotectionforterminalareaAandelectronics
Internalfuse2 1 (Pos.B,right)4Aslow250V
FuseprotectionforterminalareaB-I
ProtectionClass  IP20 
Protectionclass/overvoltagecategory II/II 
Inputs Quantity Measuringrange/design
1-Wiretemperaturesensor
powered,3-wiresystem
upto20pieces -55°C...125°C(3poleversion)
Outputs   
Switchingrelayoutputs 11 
Relayheatpump 1 230VAC,4A,(AC1920VA,AC3185W)
Relayactuator 8 230VAC,4A,(AC1920VA,AC3185W)
Relayadditionalfunction 2 Potential-freemax.4A
PWMoutput 1 for10kΩworkingresistance1kHz,level10V
0-10Voutput 1  
0-10V/PWM 1(switchable) 
+Voltageoutputs24VDC 3 totalmax.12Wforexternaldevicese.g.SymondoController
Interface 
Fieldbus 2x CANbus(separatebuildingCANbusandprivateCANbus)
Max. Cable Length 
1-WireSensors  Cablelengthoftheentiresystem100m,usesuitabletwistedpaircable
  EspeciallywhenusingSymondoSensor,ensuresufficientconductorcross-
sectiontoavoidimpermissiblevoltagedropsee"Connectionexample
SymondoSensor"onpage15.
CAN  <3m;at>=3m,ashieldedtwistedpaircablemustbeused.Isolateshielding
andconnectittotheprotectiveconductorofonly oneofthedevices.Max.
cablelengthofthecompletesystem200m.
0-10V/PWM  <3m 
24VDC  <30m
mechanicalrelay  <30m 
Permissible Ambient Conditions 
duringoperation  0°C-40°C,max.85%rel.humidityat25°C
fortransport/storage  0°C-60°C,nomoisturecondensationpermitted
Other Specifications and Dimensions 
HousingDesign  multi-partABS
InstallationMethods  DINrailmountingorwallmountingonDINrail
Overalldimensions  95mmx303mmx57mm
Lightdiode  14xLEDgreen 
RealTimeClock  RTCwith24hourpowerreserve
Operation  viaSymondoController
5

Scope of Supply
lHeatingcircuitcontrollerforsurfaceheatingandcoolingSymondoBox
l2Replacementfuses
ladditionalseparationwallforuseofnon-230VACactuators
lDINrailH=35mmL=280mm2screws3,5x35mmand2dowelsS6
lSymondoBoxinstallationandoperatinginstructions
Installation
Wall Installation
FixtheDINrailhorizontallytothewallusingscrews.
Installation
1.PlacetheSymondoBoxontheupperedgeoftheDIN
railwiththelockingcatchontop.
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2Engagethedevicebypressingitdown.Ensurethatthe
lockingcatchesengagecompletelyandthatthedeviceis
firmlyseatedontherail.
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Disassembly
RemovetheSymondoBoxfromtheDINrailbyinsert-ing
twoscrewdriversintotheeyeletsandpullingthemdown-
wards.
Separation walls and cover
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Theseparationwallsandthecovercanberemovedforeasier
connectionofthecables.Theymustthenbereinstalledin
ordertosafelyseparateareascarryingmainsvoltagefrom
areascarryinglowvoltages.

Openthecover(90°degree)andthenpullitoutofthesideof
theattachment.
Iftheterminalblocks(B-I)aretobesuppliedwithavoltageotherthanthemainsvoltage,proceedasfollows:
1. RemoveexistingbridgesA1-B1andA2-B2
2. ItisabsolutelynecessarytoinsertaseparatingwallbetweenA-B.
3. ConnectthepowersupplytoB1(L)andB2(N).
4. Observemax.switchingpowerofrelayandfuse(4AT)
Heating zones with 230 VAC actuators (bridge) Heating zones with e.g. 24 VAC actuators (separation wall)
6

Electrical Connection
Low-voltagecablessuchastemperaturesensorcablesmustberoutedseparatelyfrommainsvoltagecables.

Beforeworkingontheunit,switchoffthepowersupplyandsecureitagainstbeingswitchedonagain!Checkthatthereis
nopowerflowing!Electricalconnectionsmayonlybemadebyaspecialistandincompliancewiththeapplicablereg-
ulations.Theunitmaynotbeputintooperationifthereisvisibledamagetothehousing,e.g.cracks.

Thecustomermustprovideanall-poledisconnectingdevice,e.g.anemergencyheatingswitch.

 Thestrainreliefsaresuitableforflexiblecables
withacablesheathdiameterof5mmto8mm,
primarilyusingthelowerstrainrelief(as
shown).Thecablesmustbecheckedforfirm
placement.Solid,thickerandthinnercables
mustalwaysbelaidfirmlyandmustbefixedon
theinstallationside.
 Massivewiresorcableswithspecialwireend
sleevescansimplybepressedintotheter-
minals.Forotherwires,thetrowelmustfirstbe
completely pressed onwithascrewdriveras
shown.

Wireferrulesmadeofbrasscanbe
difficulttoclampduetotheirasym-
metriccrimpingshape.Inthiscase,
removethewireferrule.Theplug-in
terminalsarealsosuitableforflexible
cables.


7

Electrical Terminals

1 L' ----- L' L' L' L' L' L' L' L' NC NC 24VDC CAN
high
0-10V/
PWM
2 N' ----- N' N' N' N' N' N' N' N' C C GND CANlow
PWMIn
3 L L' L' L' L' L' L' L' L' NO NO CAN
high
CAN
high
GND
4 N N' N' N' N' N' N' N' N'  CANlow CANlow 0-10V/
PWM
5L L' L' L' L' L' L' L' L' 24VDC VDD
PWMIn
6 N N' N' N' N' N' N' N' N'  GND DQ GND
7 --- L' L' L' L' L' L' L' L' CAN
high
GND 24VDC
8 PE N' N' N' N' N' N' N' N'  CANlow PWM
9 PE L' L' L' L' L' L' L' L' GND

Example Wiring of Terminal Blocks 
Mainsconnectionheatingcircuitpump Actuatorsfortheheatingzones
Potential-freeswitchingcontactsforadditionalfunctions SymondoControllerintheprivate CAN bus

Private CAN bus
Forlinkingdeviceswithinahousingunit,suchasasingle-family
houseoraflat.Sharesallinformationwithalldevicesinthesame
network,includingroomnames,setpointtemperatures,absences,
etc.
8

Building CAN busand1-Wiresensors

Building CAN bus
Forlinkingdevicesacrossseveralunits,suchasflats,officesor
hotelrooms.Onlysharesinformationrelevantforoptimisingthe
overallsystem:
-Outdoortemperature
-Energydemand
-Flowtemperature
-Season(heating/cooling)
0-10V/PWMoutputsforadditionalfunctions

LED status
LEDA LightsupifmainsvoltageispresentandrelayAisswitched
LEDB-K Lightsup,ifrelayB-Kisswitched.
LEDL Flashes,iftheprivateCANbusisactive.
Flashesat1Hz(60x/minute)ifthereisanerrorintheprivateCANbus.
LEDM LightsupwhenthebuildingCANbusandthe1-wirebusareactive.
Flashesat1Hz(60x/minute)ifthereisanerrorinthebuildingCANbus.
Flashesat3Hz(180x/minute)ifthereisanerrorinthe1-wireconnection.EXCEPTION:IfthebuildingCANbus
remainsunused,aflashing(1Hz(60x/minute))ofLEDMisnormalanddoesNOT meanthatthereisafault.
LEDN Lightsup,ifoutputsV1,V2orV3areactive.
9

Wiring structures
CAN bus
Description Implementation Admissibility
Line Yes,optimalinstallationwithmaximumrange.
Tree No
Star No
1-Wire-Bus
Description Implementation Admissibility
Line Yes,optimalinstallationwithmaximumrange.
Tree Possiblewithoutguaranteeforsmall systemswithshortlinelengthsandfew
networkparticipants.Keepstublinesshort.
Star Not recommended
10