Symphony Conductor VMS 43 Series User manual

Bailey Hartmann & Braun
TM
Instruction
Conductor
Conductor VMS
Series 43 Auxiliary Terminal

WBPEEUI220772A0
Preface
This instruction provides specific hardware installation, trou-
bleshooting, maintenance, and repair and replacement proce-
dures information necessary for the Conductor VMS Series 43
Auxiliary Terminal. There are additional instructions that
explain how to set up and use the auxiliary terminal. Refer to
the table of reference documents in Section 1 for more informa-
tion on these instructions.
This instruction can be used as a guide by system engineers. It
is not a tutorial and assumes the reader has a general knowl-
edge of installing and maintaining process control systems.
Some sections of this instruction have been prepared in proce-
dure format. There is a sequence flowchart that follows the
introduction to the section and any nonprocedural informa-
tion. This flowchart directs personnel to the appropriate proce-
dure located in the back of this instruction. By treating each
task as a separate entity, the procedures provide an easy
method for finding the information needed to perform each
task. The procedures can be removed and placed in separate
folders or notebooks, or carried to the job site.
The procedures have check boxes in the margin by each step.
When performing a procedure, check each box as each step is
completed.
Do not perform any procedures related to installation, mainte-
nance or repair until reading and understanding this
instruction.
Throughout this instruction a question mark (?) is used to
indicate revision levels in part numbers and variables in
nomenclature positions. In most cases, if a variable is at the
end of a nomenclature item the question mark will not be
included.
This instruction covers C-I-CV43C auxiliary terminals.

WBPEEUI220772A0
List of Effective Pages
NOTE: Changed text or tables are indicated by a vertical bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.
Total number of pages in this instruction is 151, consisting of the following:
Page No. Change Date Page No. Change Date
Preface Original
List of Effective Pages Original
iii through xi Original
1-1 through 1-9 Original
2-1 through 2-2 Original
3-1 through 3-8 Original
4-1 through 4-3 Original
5-1 through 5-2 Original
6-1 through 6-7 Original
7-1 Original
A-1 through A-7 Original
B-1 through B-3 Original
C-1 through C-12 Original
PR1-1 Original
PR2-1 through PR2-2 Original
PR3-1 through PR3-2 Original
PR4-1 through PR4-2 Original
PR5-1 through PR5-2 Original
PR6-1 through PR6-4 Original
PR7-1 through PR7-2 Original
PR8-1 through PR8-3 Original
PR9-1 through PR9-2 Original
PR10-1 through PR10-2 Original
PR11-1 through PR11-2 Original
PR12-1 through PR12-3 Original
PR13-1 through PR13-2 Original
PR14-1 through PR14-2 Original
PR15-1 Original
PR16-1 through PR16-2 Original
PR17-1 through PR17-2 Original
PR18-1 through PR18-2 Original
PR19-1 Original
PR20-1 through PR20-3 Original
PR21-1 Original
PR22-1 Original
PR23-1 through PR23-2 Original
PR24-1 Original
PR25-1 through PR25-2 Original
PR26-1 through PR26-2 Original
PR27-1 through PR27-2 Original
PR28-1 through PR28-4 Original
PR29-1 through PR29-2 Original
PR30-1 through PR30-2 Original
PR31-1 through PR31-2 Original
PR32-1 through PR32-2 Original
PR33-1 through PR33-3 Original
PR34-1 Original
PR35-1 through PR35-2 Original
PR36-1 through PR36-2 Original
PR37-1 Original
PR38-1 through PR38-2 Original
PR39-1 through PR39-2 Original
PR40-1 through PR40-2 Original
PR41-1 through PR41-2 Original
PR42-1 Original
Index-1 through Index-3 Original

WBPEEUI220772A0 iii
Table of Contents
Section 1 Introduction ..................................................................................................1-1
Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Description .............................................................................................................. 1-1
Central Processing Unit (CPU) .............................................................................. 1-3
Hardware ............................................................................................................. 1-4
Instruction Content.................................................................................................. 1-4
How to Use this Instruction ...................................................................................... 1-5
Document Conventions ............................................................................................ 1-5
Reference Documents............................................................................................... 1-6
Nomenclature .......................................................................................................... 1-7
Specifications........................................................................................................... 1-7
Accessories .............................................................................................................. 1-9
Section 2 Description and Operation .........................................................................2-1
Introduction............................................................................................................. 2-1
Functional Operation ............................................................................................... 2-1
Section 3 Installation ....................................................................................................3-1
Introduction............................................................................................................. 3-1
Special Handling ...................................................................................................... 3-1
Unpacking and Inspection........................................................................................ 3-2
Safety Considerations .............................................................................................. 3-3
Wiring Considerations.............................................................................................. 3-3
AC Power Wiring................................................................................................... 3-4
Access .............................................................................................................. 3-5
Connections ..................................................................................................... 3-5
Communications Wiring ....................................................................................... 3-6
Access .............................................................................................................. 3-6
Connections ..................................................................................................... 3-6
Grounding............................................................................................................ 3-6
Software Installation and Start-up............................................................................ 3-6
Installation Sequence ............................................................................................... 3-6
Section 4 Troubleshooting ..........................................................................................4-1
Introduction............................................................................................................. 4-1
Troubleshooting ....................................................................................................... 4-1
Troubleshooting Sequence ....................................................................................... 4-2

iv WBPEEUI220772A0
Table of Contents
(continued)
Section 5 Maintenance .................................................................................................5-1
Introduction .............................................................................................................5-1
Preventive Maintenance Schedule .............................................................................5-2
Section 6 Repair and Replacement .............................................................................6-1
Introduction .............................................................................................................6-1
Repair and Replacement Sequence ...........................................................................6-1
Section 7 Replacement and Spare Parts ....................................................................7-1
Spare Parts...............................................................................................................7-1
Appendix A Dimension Drawings ..............................................................................A-1
Introduction ............................................................................................................ A-1
Appendix B Factory Cabling ...................................................................................... B-1
Introduction ............................................................................................................ B-1
Appendix C Quick Reference .....................................................................................C-1
Introduction ............................................................................................................ C-1
List of Procedures
No. Title
PR1 Cover Removal
PR2 Anchoring
PR3 Work Surface Installation
PR4 Connecting Console Components
PR5 Wedge Table Installation
PR6 Power Wiring
PR7 Module Removal
PR8 IIMKM02A Module Settings
PR9 Module Installation
PR10 CPU Removal
PR11 CPU Halt Switch Setting
PR12 CPU Installation
PR13 Keyboard Interface Device Installation

WBPEEUI220772A0 v
List of Procedures
(continued)
No. Title
PR14 Ethernet Wiring
PR15 Printer Installation
PR16 AC Power Test
PR17 DC Power Test
PR18 Checking Connections
PR19 Monitor Cleaning
PR20 Printed Circuit Board Cleaning
PR21 Keyboard Cleaning
PR22 PEP Checking and Inspection
PR23 Multibus Card Cage Removal
PR24 Fan Replacement
PR25 Multibus Card Cage Installation
PR26 Power Supply Removal
PR27 Power Supply Installation
PR28 PEP Replacement
PR29 Graphics Card Settings
PR30 Hard Drive Settings
PR31 CD ROM Drive Settings
PR32 Keyboard Interface Device Removal
PR33 IIADP02 Replacement
PR34 Keyboard Interface Assembly Replacement
PR35 Upper Monitor Removal
PR36 Lower Monitor Removal
PR37 Touchscreen Removal
PR38 Touchscreen Installation
PR39 Touchscreen Controller Card Replacement
PR40 Upper Monitor Installation
PR41 Lower Monitor Installation
PR42 Cover Installation
List of Figures
No. Title Page
1-1. Auxiliary Terminal Components - Front View............................................. 1-2
1-2. Auxiliary Terminal Components - Rear View .............................................. 1-3
2-1. Block Diagram .......................................................................................... 2-2
3-1. Installation Sequence Flowchart................................................................ 3-8
4-1. Troubleshooting Sequence ........................................................................ 4-3
6-1. Repair and Replacement Sequence Flowchart ............................................ 6-2

vi WBPEEUI220772A0
List of Figures
(continued)
No. Title Pg.
6-2. Multibus Card Cage...................................................................................6-3
6-3. Power Supply and PEP ...............................................................................6-4
6-4. CPU...........................................................................................................6-5
6-5. Operator Interface .....................................................................................6-6
6-6. Monitors and Touchscreen ........................................................................6-7
A-1. Auxiliary Terminal Installation Drawing .................................................... A-2
A-2. Anchoring Dimensions.............................................................................. A-2
A-3. Anchoring Scheme (Typical) ...................................................................... A-3
A-4. Cable Entry Cutouts ................................................................................. A-3
A-5. Array Installation Drawing (Typical) .......................................................... A-4
A-6. IICPI01 15° Wedge Installation Drawing .................................................... A-5
A-7. IICPI02 45° Wedge Installation Drawing .................................................... A-5
A-8. IICWS01 Work and Printer Surface Installation Drawing ........................... A-6
A-9. IICUC01 Utility Console Installation Drawing ............................................ A-7
B-1. Factory Cabling ........................................................................................ B-3
C-1. Auxiliary Terminal Components - Front View ............................................ C-2
C-2. Auxiliary Terminal Components - Rear View ............................................. C-3
C-3. IIMKM02A Module .................................................................................... C-4
C-4. Touchscreen Controller Card .................................................................... C-5
C-5. Multibus Card Cage Backplane................................................................. C-5
C-6. CPU Halt Switch Settings.......................................................................... C-6
C-7. Graphics Card Settings............................................................................. C-6
C-8. Hard Disk Drive Settings .......................................................................... C-7
C-9. CD ROM Drive Settings............................................................................. C-7
C-10. Keyboard Interface Assembly .................................................................... C-8
C-11. IIADP01 Panel .......................................................................................... C-9
C-12. IIADP02 Panel ........................................................................................ C-10
C-13. PEP ........................................................................................................ C-11
C-14. Monitor .................................................................................................. C-12
PR2-1. Anchoring Dimensions.......................................................................... PR2-2
PR2-2. Anchoring Scheme (Typical) .................................................................. PR2-2
PR3-1. Work Surface Installation ..................................................................... PR3-1
PR4-1. Connecting Console Components.......................................................... PR4-1
PR5-1. Wedge Table Installation ....................................................................... PR5-2
PR6-1. Cable Entry Cutouts ............................................................................. PR6-3
PR6-2. Power Wiring ........................................................................................ PR6-3
PR6-3. CPU Input Voltage ................................................................................ PR6-4
PR7-1. Module Location ................................................................................... PR7-2
PR8-1. IIMKM02A Module ................................................................................ PR8-3
PR9-1. Module Location ................................................................................... PR9-1
PR10-1. CPU Removal...................................................................................... PR10-2
PR11-1. HALT Switch Setting ........................................................................... PR11-2
PR12-1. Input Voltage Switch........................................................................... PR12-2

WBPEEUI220772A0 vii
List of Figures
(continued)
No. Title Pg.
PR12-2. CPU Installation.................................................................................. PR12-3
PR13-1. Keyboard Interface Assembly .............................................................. PR13-2
PR13-2. IIADP01 Installation............................................................................ PR13-2
PR14-1. Cable Entry Cutouts ........................................................................... PR14-2
PR16-1. PEP..................................................................................................... PR16-2
PR17-1. DC Power Test .................................................................................... PR17-2
PR23-1. Multibus Card Cage Removal .............................................................. PR23-2
PR25-1. Multibus Card Cage ............................................................................ PR25-2
PR26-1. Power Supply Removal ........................................................................ PR26-2
PR27-1. Power Supply Installation.................................................................... PR27-2
PR28-1. PEP..................................................................................................... PR28-3
PR28-2. PEP Replacement ................................................................................ PR28-4
PR29-1. Graphics Card Settings ....................................................................... PR29-2
PR30-1. Hard Disk Drive Settings ..................................................................... PR30-1
PR31-1. CD ROM Drive Settings ....................................................................... PR31-2
PR32-1. Keyboard Interface Assembly .............................................................. PR32-1
PR33-1. IIADP02 Replacement.......................................................................... PR33-2
PR33-2. IIADP02 Bezel Removal ....................................................................... PR33-3
PR39-1. Touchscreen Controller Card Installation ............................................ PR39-2
PR40-1. Monitor Connections and Adjustments ................................................ PR40-2
PR41-1. Monitor Connections and Adjustments ................................................ PR41-2
List of Tables
No. Title Page
1-1. Reference Documents................................................................................ 1-6
1-2. Nomenclature ........................................................................................... 1-7
1-3. Specifications............................................................................................ 1-7
1-4. Accessories ............................................................................................... 1-9
3-1. Wiring Color Code ..................................................................................... 3-4
4-1. Troubleshooting Guide .............................................................................. 4-1
5-1. Preventive Maintenance Schedule.............................................................. 5-2
7-1. Spare Parts (Recommended) ...................................................................... 7-1
A-1. Installation and Dimension Drawings ........................................................A-1
B-1. Factory Cabling.........................................................................................B-1
C-1. Quick Reference Figures ...........................................................................C-1
PR8-1. IIMKM02A Module Jumper Settings ......................................................PR8-1
PR15-1. Printers............................................................................................... PR15-1

viii WBPEEUI220772A0
Safety Summary
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS There are exposed AC and DC connections inside the cabinet.
These exposed electrical connections present a shock hazard that
can cause injury or death. (p. PR7-1, PR9-1, PR10-1, PR12-1,
PR16-1, PR17-1, PR26-1, PR27-1, PR28-1, PR33-1, PR34-1,
PR35-1, PR36-1, PR40-1, PR41-1)
Disconnect power before attempting these procedures. Failure to do
so could result in severe or fatal shock, or equipment damage. (p.
PR18-1, PR20-1, PR22-1, PR23-1, PR25-1)
Disconnect the AC line cord or power lines from the operating
branch circuit coming from the source before attempting electrical
connections. Instruments powered by AC line voltage constitute a
potential for personnel injury due to electric shock. (p. PR6-1,
PR18-1, PR22-1, PR28-1)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is blown off the printed circuit board. (p. PR20-1)
The monitor will slide out by itself when the mounting hardware is
removed. The monitor weighs approximately 27 kilograms (60
pounds) and can cause bodily injury if it is allowed to slide out by
itself. Support the monitor before removing the hardware. (p.
PR35-1, PR36-1, PR40-1, PR41-1)

WBPEEUI220772A0 ix
Safety Summary
(continued)
SPECIFIC
CAUTIONS Make sure that all voltage labels and voltage switch settings on the
peripheral devices, power supply, and power entry panel show the
correct operating voltage. Equipment damage may result if the
incorrect voltage is connected. Make sure the console main power
circuit breaker is off before changing operating voltage settings or
equipment damage may result. (p. PR6-1, PR12-1)