Synexis Blade Inline User manual

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OWNERS MANUAL
BLADE INLINE
SYNEXIS SYSTEM
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Contents
About Dry Hydrogen Peroxide (DHP®) Systems 2
Indications for Use, Legal, Patent Info 3
Welcome, Included Parts 4
System Specications 5
Inspecting Your System, Tools 6
Safety, Warranty 7
Best System Performance 8
Installation 9
Bulb Maintenance, Replacement 11
Sail Replacement 12
Troubleshooting, Replacement Parts List 13
Records 14
About Dry Hydrogen Peroxide (DHPTM)
Synexis®is the sole developer of hydrogen peroxide gas and Dry Hydrogen Peroxide (DHP™) Technology
for occupied spaces. Using DHP, our patented microbial reduction technology allows for the natural and
continuous reduction of microbial contamination in occupied spaces. Our microbial reduction systems
are patented for use in the United States and around the world. By encompassing all areas of an
enclosed space, DHP can reach the most important areas of a facility. The critical differentiator of DHP
from other forms of hydrogen peroxide is that DHP can be safely delivered in occupied spaces.
Using ambient humidity and oxygen naturally present in your environment, our technology creates a
safe level of hydrogen peroxide (H2O2) gas, which reduces unwanted microbial contamination in the air
and on surfaces. Because DHP is a true gas, it can reach the toughest and most out-of-reach areas of
your facility. Dry Hydrogen Peroxide is effective because of its state of matter and method of action.

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Indications for Use
This product is not sold as a medical device and is not intended to be used to diagnose any disease
or condition, nor should it be used in the mitigation, treatment, or prevention of any disease or
condition. The Synexis®DHP Blade Inline device is a key component to the Synexis Microbial
Reduction System.
Legal Notice
While every attempt is made to ensure the accuracy of the information contained in this manual,
Synexis accepts no liability for errors or omissions, or any consequences deriving from the use of
information contained herein. This Blade Inline manual is provided “as is” and without any
representation, term, condition or warranty of any kind, either express or implied. To the extent
permitted by law, Synexis shall not be liable to any person or entity for any loss or damage which may
arise from the use of this manual. We reserve the right at any time and without any notice to remove,
amend or vary any of the content which appears herein.
Patent Information
IL 203538; US 9,370,592; US 9,034,255; EU 2175894; ZA 2010/00787; EG 26431; US 8,685,329;
AU 2008285414; CA 2,694,972; MX 291245; FR 2175894; DE 2175894; GB 2175894; JP 5850902;
US 8,168,122; US D744,627; Additional Patents pending
Your Synexis®
Sphere DHP System
is Assembled in the USA!
E482400

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Welcome
Thank you for choosing Synexis, developers of the Dry Hydrogen Peroxide (DHP) Blade Inline System.
Before using the DHP system, please take a few minutes to:
✔ Familiarize yourself with the Blade Inline DHP System
✔ Familiarize yourself with the installation steps and required tools
✔ Inspect your system and parts
Please contact your Account Representative for questions or additional information.
Included Parts
Blade Inline unit (x1)
UV-A Light Bulb (x1)
DHP Technology Sail (x1)
(sealed in plastic and sold separately)
Sail Holder
Self-Tapping Sheet Metal Mounting Screws (x8)
Mounting Template (x1)
A
B
C
D
E
F
E F
A
BC
D

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BLADE
System Specications
The Blade is designed to t in-line with your existing HVAC ductwork. The device can be deployed in
any size duct utilizing adapters. The Blade is a completely discreet option for deploying Dry Hydrogen
Peroxide (DHP) in your occupied environment. Device installation will not impact your existing
HVAC system.
Specications
Weight 5 lbs.
Material 18 Gauge Stainless
Steel
Color Stainless Steel
Dimensions
Width: 8.6” (21.84 cm)
Height: 10.9” (27.69 cm)
Depth: 6.8” (17.27 cm)
Electrical Requirements
Input Voltage 120 VAC / 60 Hz US
Current .56 Amps

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Inspecting Your Synexis®System
After carefully opening the carton, unpack and inspect your Synexis®Blade Inline DHP System.
✔ No damage to the bulb
✔ No damage to the sail holder
DO NOT INSTALL THIS UNIT IF ANY DAMAGE IS NOTED.
If the unit is damaged, contact your distributor or Synexis Technical Support for guidance.
Prior to Installation
To ensure optimal performance, inspect ductwork prior to installation.
✔ Clean diffusers and ductwork
✔ Proper level of airow with no obstructions
✔ Dampers not located upstream within six feet of the Synexis system
✔ Dampers not located downstream between the Synexis system and diffuser
Tools for Installation
✔ Hole saw or step bit
✔ Tin snips or sheet metal shears
✔ Drill or impact driver
✔ 1/4” hex driver bit
✔ 1/8” drill bit
Recommended Installation Materials
✔ Foil or duct tape
✔ Insulation

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Safety + Warranty
The Blade Inline DHP System is an electrical device. Please read, understand, and follow all safety
instructions and considerations in this manual prior to use of your Blade Inline DHP System. Retain
these instructions for future reference and take all necessary precautions to reduce the risk of re,
electric shock, explosion, or injury.
The DHP Limited Warranty applies only if the unit is used in accordance with these instructions.
Only use genuine Synexis parts and sails to ensure the proper functioning of your unit and to maintain
your warranty.
✔ All HVAC, Electrical, Bulb, and Sail replacement must be performed by a qualied technician.
✔ It is recommended that a switch be installed to de-energize the Blade Inline unit for service and
maintenance.
✔ Wire the Blade Inline unit in accordance to NEC standards, NFPA standards & local electrical
code for 120 VAC/60 Hz power (for US). If you are uncertain how to properly wire the device,
please consult or contract a qualied electrician.
✔ This device is designed for a closed duct system. Do not mount it near a return air opening.
✔ This device is designed for indoor installation only (i.e. attics, basements, etc.). It is for use in
the duct work of gas red, oil red, electric and split system heat pump forced air systems. It
is NOT designed to be mounted outside on gas red or heat pump packaged units.
• Split system heat pumps are systems where the air handler and the air conditioning
compressor are separate units.
• Packaged units are systems where the air handler and air conditioning compressor are
built together and installed outside the building.
✔ Do not touch the electrical components with wet hands.
✔ Do not use outdoors or in a wet environment. This device is for indoor, dry location use only.
✔ Do not submerge the Blade Inline system in water.
✔ To prevent water damage or electric shock, do not mount this device under a humidier.
✔ Do not use any combustible or ammable items on or near the Blade Inline system.
✔ Do not spill or spray any liquids or aerosols into the Blade Inline system or on the DHP
Technology Sail.
✔ Do not place the Blade Inline system near a heat source.
✔ Do not modify or attempt to modify this product.

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Getting The Best Performance From Your System
✔ Proper number of units to cover your square footage
The Synexis Blade Inline DHP system is easy to use. Make sure the proper number of units
are installed for the size of the HVAC system and for the square footage of the facility. In
some cases, multiple Synexis units may be necessary. Be sure to change the sail according
to the recommended replacement schedule. Leave the replacement sail in its plastic bag and
store it in a dark, dry location until you need to replace the current sail in your Synexis Blade
Inline DHP system.
✔ Doors and windows closed
The Synexis Blade Inline DHP system is designed for enclosed spaces, so it is important
to keep all external windows and doors closed as much as possible. Open windows and/or
doors can signicantly reduce the eciency of your system by allowing the DHP to dissipate
out of the facility.
Continuous operation 24/7/365
The Synexis Blade Inline DHP system is designed to operate 24 hours a day, 7 days a week.
DHP is meant to be a continuous clean technology as opposed to a temporary clean
technology. The DHP molecule is delicate and safe at low concentration. Producing it
continuously ensures a proper equilibrium concentration in your space for effective
decontamination.
✔ Maintain a proper cleaning and replacement schedule
Do not try to repair or adjust any of the electrical components in your Synexis Blade Inline
system yourself. Contact Synexis Technical Support at 844-352-7680 for assistance and any
questions you have about what is covered by your warranty.

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Installation
Identify a suitable location for the unit
downstream from both the ‘A’ coil in the
supply plenum and from the air lter.
Use provided duct cutout template. Apply the template to the section of
duct that is desired for the installation.
Remove the ‘Cut Out Area’ of the template.
Drill the 1/8 inch diameter holes where
indicated on the template. Trace the ‘Cut
Out Area’ with a marker and remove the
template.
Ensure that the bulb is centered with
respect to the sail frame.
Utilizing a step drill bit, drill a hole within
the area of the duct to be removed.
Remove the remaining section of sheet
metal from the ‘Cut Out Area’ using a
pair of tin snips or a jig saw.
AIRFLOW

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Installation (cont.)
Remove the electrical box cover and the
knockout from the electrical housing on
the desired side for wiring purposes.
The view port on the bottom of the sail
frame should be glowing purple. This
indicates power is running to the
Synexis Blade Inline DHP system
and the bulb is operational.
Remove the sail (the DHP Technology
Sail) from the plastic bag it was stored
in. Locate the four (4) push rivets on the
base of the unit. Gently insert the sail
with the sail frame oriented so that the
push rivets line up.
The unit is designed so that the sail can
only be inserted in the correct orientation
or the push rivets will not line up.
Mount the unit base to the duct using
the eight (8) mounting screws provided.
Wire the recommended switch and
ballast using 120 VAC (for US). Check
with NEC standards, NFPA standards
and local electrical codes for the
required wire type, size and connectors.
Replace the electrical box cover and
apply power to the unit.
Rotate the knob at the top of the sail
frame 180 degrees so that the clip at
the top of the sail frame holds the sail
in place. After the DHP sail has been
installed into the sail frame, insert the
sail frame back into the unit and attach
the four snap rivets on the base of the
unit.
Power on and inspect your Synexis Blade Inline DHP system

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Bulb Maintenance
Replacement
✔ All bulb maintenance must be performed by a qualied technician.
✔ Replace the bulb every 24 months to maintain the bulb’s output intensity. The bulb
should operate continuously.
✔ IMPORTANT: First, de-energize your Blade Inline system.
✔ Slide the bulb out carefully.
✔ Install replacement bulb
✔ Gently push the bulb up until seated in the socket.
✔ Always wipe off the newly installed bulb to remove any oil or debris.
✔ WARNING: UV-A bulbs contain a small amount of mercury, like a typical uorescent
bulb. Check with your local waste management authority for local disposal or recycling
requirements. Additional disposal and recycling information can be found at:
www.lamprecycle.org.
✔ Power on Blade Inline system. Ensure bulb and HVAC are properly functioning.

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Sail Replacement
✔ All sail maintenance must be performed by a qualied technician.
✔ Replace your DHP Technology Sail after 7 – 14 days of operation and every
3 months thereafter.
✔ Synexis offers a very convenient Sail Replacement Program. Please visit us at
synexis.com for the latest information on this program.
✔ Only use genuine Synexis sails to ensure the proper functioning of your unit and to
maintain your warranty.
✔ Be sure to change your DHP sail according to the recommended sail replacement
schedule. This will ensure your Synexis Blade Inline DHP system will continue to
operate at peak performance.
✔ Your DHP technology sail comes in an opaque, food-grade plastic bag to keep it
fresh until your Synexis Blade Inline DHP system is installed and ready for the sail
to be inserted.
✔ For best performance, only handle the outer plastic frame of the sail. Do not remove
the sail from the opaque plastic bag until it is ready to use in the system.
✔ The sail can be disposed of as simple trash or as recyclable plastic (frame and
polyester fabric). No special handling required.
✔ Open four rivets on the base of your Synexis Blade Inline DHP system.
✔ Slide the sail frame out.
✔ Turn knob at the top of the sail frame 180 degrees.
✔ Gently remove the used sail and replace with the new sail.
✔ Seat the sail into the two lower grooves, then turn the knob at the top of the sail frame
back 180 degrees so that the clip secures the sail to the frame.
✔ Slide sail frame back into place.
✔ Close four rivets on the base of your Synexis Blade Inline DHP system.

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Troubleshooting
✔ All Synexis system maintenance must be performed by a qualied technician.
✔ If the bulb is not emitting a purple glow, verify that the power is turned on.
✔ If the bulb still does not light up, using a voltmeter, verify that the ballast has power
on the input side. Check all electrical connections and the electrical breaker if there is
no power to the ballast.
✔ If the bulb still doesn’t light up, using a voltmeter, verify that the ballast is generating
an electrical signal to the bulb. If there is no electrical signal going to the light bulb,
replace the ballast.
✔ If the bulb still doesn’t light up, replace the bulb.
✔ If problems persist, contact Synexis technical support between the hours of
8 AM – 5 PM CST Monday through Friday, at [phone] for further assistance.
Part SKU
Bulb E1006
Ballast E2001-UN-1-0
Sail M9017-RN-1-5
Replacement Parts List

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Blade Inline Records
The serial number can be found on the bottom of the unit. Please note this number in the space
below and keep it for future reference.
Unit Info
Model
Distributor
Serial number
Distributor Info
Distributor address
Date of purchase
Telephone
Warranty
Contact your Account Representative for any device questions, service material needs or device
issues. When contacting Synexis for a system issue that is under warranty, please be prepared to
provide the following:
✔ The unit and distributor info above
✔ A copy of the bill of sale
✔ Invoice or receipt of purchase
✔ An explanation of the problem or defect

Synexis LLC
11711 W 79th St | Lenexa, KS | 66214
[phone]
[email protected]
SYN-GEN-0820-005