Synrad Firestar TI Series User manual

ti-Series
operator’s
manual
4600 Campus Place
Mukilteo, WA 98275
1.800.SYNRAD1
tel [phone]
fax [phone]
e-mail [email protected]
www.synrad.com
®
An Excel Technology Company

Firestar
®
ti-Series
Operator’s Manual
ti60 version C
ti100 version B
Version 1.2
Released March 2010
Part number 900-19846-02
4600 Campus Place
Mukilteo, WA 98275
1.800.SYNRAD1
tel [phone]
fax [phone]
e-mail [email protected]
www.synrad.com
®
An Excel Technology Company

table of contents
iii
Synrad Firestar ti-Series operator’s manual
Getting Started 1
Laser Safety
Operation 2
Hazard information....................................................................................1
Terms..........................................................................................................................1
General hazards .........................................................................................................1
Firestar ti60 label locations........................................................................4
Firestar ti100 label locations......................................................................5
Agency compliance ...................................................................................6
Center for Devices and Radiological Health (CDRH) requirements.......................6
Federal Communications Commission (FCC) requirements ...................................7
European Union (EU) requirements.........................................................................8
Declaration of Conformity ........................................................................11
Introduction...............................................................................................1-2
Firestar nomenclature................................................................................................1-2
Unpacking..................................................................................................1-3
Incoming inspection..................................................................................................1-3
Packaging guidelines..................................................................................................1-3
Inventory....................................................................................................1-4
Contents description .................................................................................................1-5
Mounting ...................................................................................................1-6
Fasten from above......................................................................................................1-6
Fasten from below......................................................................................................1-7
Connecting ................................................................................................1-8
Water-cooled connections.........................................................................................1-8
ti60 air-cooled connections (SA models) .................................................................1-12
Electrical connections ...............................................................................................1-13
Control connections..................................................................................................1-14
Controls and indicators .............................................................................2-2
ti-Series front panel ...................................................................................................2-2
ti-Series rear panel.....................................................................................................2-3
OEM ti60 side panel (SA models) ............................................................................2-4
Initial start-up ............................................................................................2-5
With a UC-2000 Controller......................................................................................2-5
Without a UC-2000 Controller ................................................................................2-8

table of contents
iv Synrad Firestar ti-Series operator’s manual
Index
Technical overview....................................................................................3-2
ti-Series laser..............................................................................................................3-2
Optical setup..............................................................................................................3-3
Controlling laser power .............................................................................3-5
Control signals...........................................................................................................3-5
Operating modes........................................................................................................3-7
User I/O connections.................................................................................3-10
User I/O connection summary ..................................................................................3-10
Input/output signals...................................................................................................3-12
Sample I/O circuits....................................................................................................3-19
DB-9 connections (SA models) ...............................................................3-23
DB-9 pin descriptions................................................................................................3-23
48 VDC fan speed control.........................................................................................3-24
Isolated cooling fan connections...............................................................................3-25
Integrating Firestar safety features ............................................................3-26
Keyswitch functions...................................................................................................3-26
Shutter functions.......................................................................................................3-27
Remote interlock functions.......................................................................................3-27
Firestar ti60 general specifications.............................................................3-28
Firestar ti100 general specifications...........................................................3-30
Firestar ti-Series package outline drawings................................................3-32
Firestar ti-Series packaging instructions....................................................3-36
Maintenance/Troubleshooting 4
Maintenance..............................................................................................4-2
Disabling Firestar.......................................................................................................4-2
Daily inspections .......................................................................................................4-2
Storage/shipping ........................................................................................................4-3
Cleaning optical components....................................................................................4-3
Troubleshooting .........................................................................................4-6
Introduction...............................................................................................................4-6
Operational flowchart................................................................................................4-7
Functional block diagram..........................................................................................4-8
Status LEDs................................................................................................................4-9
Laser faults .................................................................................................................4-11
Resetting faults ..........................................................................................................4-11
Other laser faults........................................................................................................4-13
Beam delivery optics..................................................................................................4-16
Technical Reference 3

table of contents
v
Synrad Firestar ti-Series operator’s manual
List of Figures
Figure 1 Firestar ti60 hazard label and CE label locations ..................4
Figure 2 Firestar ti100 hazard label locations ......................................5
Figure 3 European compliance mark ...................................................10
Figure 1-1 Firestar ti-Series shipping box contents ................................1-4
Figure 1-2 Fasten from above..................................................................1-6
Figure 1-3 Fasten from below..................................................................1-7
Figure 1-4 Firestar ti-Series cooling connections ...................................1-11
Figure 1-5 Recommended ti60 cooling fan locations ............................1-12
Figure 1-6 DC-48 DC power supply........................................................1-13
Figure 2-1 ti-Series front panel controls and indicators .........................2-2
Figure 2-2 ti-Series rear panel controls and indicators...........................2-3
Figure 2-3 OEM ti60s side panel controls and indicators.......................2-4
Figure 3-1 Firestar ti-Series beam characteristics ...................................3-3
Figure 3-2 “Flying optics” beam path......................................................3-4
Figure 3-3 Representative Firestar ti-Series waveforms..........................3-6
Figure 3-4 PWM Command signal waveform.........................................3-7
Figure 3-5 Representative ti-Series optical output pulse........................3-9
Figure 3-6 User I/O connector pinouts...................................................3-12
Figure 3-7 Auxiliary DC power supply wiring ........................................3-13
Figure 3-8 Quick Start Plug wiring diagram ...........................................3-15
Figure 3-9 Input equivalent schematic ...................................................3-16
Figure 3-10 Output equivalent schematic ................................................3-18
Figure 3-11 Customer-supplied interlock..................................................3-19
Figure 3-12 Customer-supplied interlock, negative voltage .....................3-19
Figure 3-13 PLC driven interlock signal...................................................3-20
Figure 3-14 Multiple PLC driven inputs...................................................3-20
Figure 3-15 Firestar output driving warning lamp ....................................3-21
Figure 3-16 Firestar output driving relay...................................................3-21
Figure 3-17 Firestar output driving PLC input module ............................3-22
Figure 3-18 DB-9 connector pinouts ........................................................3-23
Figure 3-19 Internal fan speed control circuitry .......................................3-24
Figure 3-20 48 VDC fan connections.......................................................3-25
Figure 3-21 Alternate fan connections.....................................................3-25
Figure 3-22 Water-cooled Firestar ti60/ti100 package outline and
mounting dimensions ............................................................3-32

table of contents
vi Synrad Firestar ti-Series operator’s manual
Figure 3-23 Fan-cooled Firestar ti60 package outline and
mounting dimensions ............................................................3-33
Figure 3-24 OEM air-cooled Firestar ti60 (SA model) package
outline and mounting dimensions, sheet 1 of 2 ...................3-34
Figure 3-25 OEM air-cooled Firestar ti60 (SA model) package
outline and mounting dimensions, sheet 2 of 2 ...................3-35
Figure 3-26 Firestar ti-Series packaging instructions ...............................3-36
Figure 4-1 Operational flowchart............................................................4-7
Figure 4-2 Firestar ti-Series functional block diagram............................4-8
List of Figures (cont.)

table of contents
vii
Synrad Firestar ti-Series operator’s manual
List of Tables
Table 1 Class IV safety features ..........................................................9
Table 2 European Union Directives ...................................................10
Table 1-1 Ship kit contents....................................................................1-4
Table 1-2 Dew point temperatures.........................................................1-10
Table 3-1 Assist gas purity specifications...............................................3-4
Table 3-2 PWM Command signal levels ...............................................3-7
Table 3-3 User I/O pin descriptions.......................................................3-10
Table 3-4 Input circuit specifications.....................................................3-16
Table 3-5 Output circuit specifications..................................................3-18
Table 3-6 Side-mounted DB-9 pin descriptions ....................................3-23
Table 3-7 Firestar ti60 general specifications.........................................3-28
Table 3-8 Firestar ti100 general specifications.......................................3-30
Table 4-1 Required cleaning materials ..................................................4-4
Table 4-2 Status signals..........................................................................4-9
Table 4-3 Interlock Open condition......................................................4-10
Table 4-4 Over Temperature condition .................................................4-10
Table 4-5 Shutter Open condition ........................................................4-10
Table 4-6 Laser error codes ....................................................................4-11

viii Synrad Firestar ti-Series operator’s manual
Trademark/copyright information
SYNRAD, Firestar, and Power Wizard are registered trademarks of SYNRAD, Inc.
All other trademarks or registered trademarks are the property of their respective owners.
© 2009, 2010 by SYNRAD, Inc.
All rights reserved.